Kollmorgen BDS5 User guide

UPGRADE NOTICE for BDS5T / VSA
The following are features of the MC3 board that is incorporated into the BDS5T and the VSA.
NOTICE: Some changes may be required to existing wiring or probram in order to make the BDS5T
compatible to the BDS5 or the VSA, or the VSA compatible to the VFS5.
HARDWARE:
•On-board analog input
The analog input is on the connector T1 of the BDS5T and connector C10 on the VSA, Pin 5 isDiff.
Hi and Pin 6 is Diff. Low.
•Tach output
Scaled for 1750 RPM/volts
•Communications
To convert from RS232 to RS485 install a jumper between pins 9 and 10 on connector J1
•Inputs
Built-in filters
SOFTWARE:
•Program Execution
Twice as fast as BDS5
•PL, PLIM, TRIP, and PDF
State is remembered through power-down
•A2D Switch
When using the on-board analog input set A2D to 1. When using the encoder input for master / slave
application set A2D to 0. The gear ration when using the on-board analog input is GEARI / GEARO =
700 / 16384 for 10 volts = 10000 RPM.
•CAM function
Cam now has 1024 points, NORM ) ECAM starts the CAM function.
•PDF switch
Set to 1 for brushless motors. For induction motor control if PDF=1, the auto tune feature is available.
If PDF=0, the control scheme is identical to the VFS5 and the auto tune feature is not available.
•Supports 10-bit resolver resolution for higher speed applications.
•User variables
2,000 user variables (x1 – x2000)
•Program memory is 27K
•“P”
May be omitted when printing one variable.
Diff Hi
Diff Lo
Front View of Connector C10 on VSA, T1 on BDS5T

BDS5
INSTALLATION AND SETUP MANUAL
Old Number M93101 - ISSUE 4
New Number MB5000H

BDS5 TECHNICAL MANUAL CONFIGURATION
TECHNICAL MANUAL CONFIGURATION
( INSTALLATION AND SETUP MANUAL M93101 )
PAGE NO. DESCRIPTION ISSUE NO.*
-- ...............................Title Page..................................................................................................................... 0
-- ...............................Technical Manual Configuration ................................................................................. 0
-- ...............................Configuration Table..................................................................................................... 0
-- ...............................Customer Response...................................................................................................... 0
-- ...............................Copyright Page ............................................................................................................ 0
-- ...............................Foreword...................................................................................................................... 0
-- ...............................How to Use This Manual............................................................................................. 0
i-ii................................Table of Contents......................................................................................................... 0
iii / (iv blank) ..............List of Figures.............................................................................................................. 0
v / (vi blank)................List of Tables............................................................................................................... 0
vii / (viii blank) ...........List of Drawings .......................................................................................................... 0
1-1 -- 1-16...................Text Pages.................................................................................................................... 0
2-1 -- 2-26...................Text Pages.................................................................................................................... 0
3-1 -- 3-10...................Text Pages.................................................................................................................... 0
4-1 -- 4-4.....................Text Pages.................................................................................................................... 0
5-1 -- 5-6.....................Text Pages.................................................................................................................... 0
A-1 / (A-2 blank) ........Appendix A Warranty Information............................................................................. 0
B-1 -- B-22..................Appendix B Drawings................................................................................................. 0
C-1 -- C-12..................Appendix C Error Codes............................................................................................. 0
D-1 -- D-2 ...................Appendix D Regional Sales Offices ........................................................................... 0
E-1 / (E-2 blank) .........Appendix E On-line Reference Guide ........................................................................ 0
Glossary-i -- xiv ..........Glossary....................................................................................................................... 0
Index-i -- iv .................Index............................................................................................................................ 0
* Zero in this column indicates an original page

CONFIGURATION TABLE BDS5
CONFIGURATION TABLE
( INSTALLATION AND SETUP MANUAL M93101 )
RECORD OF REVISIONS
ISSUE NO.
(Revision) DATE CHANGED PAGES/BRIEF DESCRIPTION OF CHANGE CHANGE NO.
3
4
15 Mar 95
10 Nov 95
Replaces issue dated 15 Feb 95
Add Appendix E and include On-line Reference Guide Disk
Original Release
- -

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Thank you and congratulations for choosing Industrial Drives' servo products for your motion control
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Copyright 1993, Industrial Drives, A Kollmorgen Division. All rights reserved.
Printed in the United States of America.
NOTICE:
Not for use or disclosure outside of Industrial Drives except under written agreement.
All rights reserved. No part of this book shall be reproduced, stored in a retrieval system, or transmitted by any
means, electronic, mechanical, photocopying, recording, or otherwise without the written permission from the
publisher. While every precaution has been taken in the preparation of the book, the publisher assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the
information contained herein.
This document is proprietary information of Industrial Drives, A Kollmorgen Division, furnished for customer use
ONLY. No other uses are authorized without written permission of Industrial Drives.
Information in this document is subject to change without notice and does not represent a commitment on the part of
Industrial Drives or the Kollmorgen Corporation. Therefore, information contained in this manual may be updated
from time-to-time due to product improvements, etc., and may not conform in every respect to former issues.
IBM-PC is a trademark of International Business Machines Corporation.
OPTO-22 is a trademark of the OPTO-22 Company.
U.L. is a trademark of Underwriters Laboratories.
N.E.C. is a trademark of the National Electric Code.
GOLDLINE, BDS4, BDS5, PSR4/5, Motion Link, PC-Scope, and Macro Moves are trademarks of the Kollmorgen
Corporation.
Dangerous voltages, currents, temperatures, and energy levels exist in this
product and in the associated servo motor(s). Extreme caution should be
exercised in the application of this equipment. Only qualified individuals
should attempt to install, set-up, and operate this equipment. Ensure that the
motor, drive, and the end-user assembly are all properly grounded per NEC
requirements.
INDUSTRIAL DRIVES
201 Rock Road
Radford, VA 24141
Phone: [phone]
Fax: [phone]
WARNING