Kollmorgen P70530 User manual

P70530 (DC) High Performance Micro-stepping Drive
Quick Start Guide
Part # M-SD-7DC-07
Initial Release
NOTE: This is only a Quick Start Guide. Visit our website at
http://www.kollmorgen.com/documents/ or browse the Product
SupportPackage CD-ROM shipped withyour product to find the
complete Installation Reference.
Keep all product manuals as a
product component during the life
span of the stepper drive.
Pass all product manuals to future
users/owners of the stepper drive.

Copyright Information
© Copyright 2006 Kollmorgen – All rights reserved.
Printed in the United States of America
Notice
Not for use or disclosure outside of Kollmorgen except under written agreement. All rights are reserved. No part of
this book shall be reproduced, stored in retrieval form, or transmitted by any means, electronic, mechanical,
photocopying, recording, or otherwise without the written permission from the publisher. While every precaution has
been taken, the publisher assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained herein.
This document is proprietary information of Kollmorgen that is furnished for customer use ONLY. Information in
this document is subject to change without notice and does not represent a commitment on the part of Danaher Motion.
Therefore, information contained in this manual may be updated from time-to-time due to product improvements, etc.,
and may not conform in every respect to former issues.
Kollmorgen reserves the right to ma ke engineering refinements on all its products. Such refinements may affect
information in instructions..
Safety
WARNING
Read this guide before you apply power to the drive. Mis-wiring of the drive may result in
damage to the unit voiding the warranty. Improper grounding of the drive may cause serious
injury to the operator.
Only qualified personnel are permitted to transport, assemble, commission, and maintain
this equipment. Properly qualified personnel are persons who are familiar with the
transport, assembly, installation, commissioning and operation of motors, and who have
the appropriate qualifications for their jobs.
Read all available documentation before assembling and using. Incorrect handling of
products in this manual can result in injury and damage to persons and machinery.
Strictly adhere to the technical information regarding installation requirements.
CAUTION
Keep all covers and cabinet doors shut during operation.
Be aware that during operation, the product has electrically charged components and hot
surfaces. Control and power cables can carry a high voltage, even when the motor is not
rotating.
Never disconnect or connect the product while the power source is energized.
After removing the power source from the equipment, wait at least 2 minutes before touching
or disconnecting sections of the equipment that normally carry electrical charges (e.g.,
capacitors, contacts, screw connections). To be safe, measure the electrical contact points
with a meter before touching the equipment.

laitinI70-CD7-DS-M Release 1
EARTH GND
~
B+
B-
A+
A-
Typical Stepper Wire Color Code
A- Orange
A+ Black
B- Yellow
B+ Red
PE Green/Yellow Stripe
J4
1
2
3
4
5
6
STATUS
1
10
19
9
18
26
COMMAND I/O
P7000
SERIES
ABShld|+Bus Gnd PE
AB
EARTH GND
Positive Power Supply Terminal
Negative Power Supply Terminal
J6
Motor
J7
DC Power
MOTOR
J5
SERIAL
20 VDC - 75 VDC
Cable Part Number:
P7S2-232-9D

laitinI2 Release M-SD-7DC-07
Install P7000Tools
Install P7000Tools either from the Product Support Package CD-ROM
or download it from the website (www.kollmorgen.com). When you
install P7000Tools, the Installation Wizard will check to see if you have
a previous version of P7000Tools on your system. If found, it will
uninstall it. After this, you will need to run the installation again to install
the new version on your system.
If you do not have a previous version of P7000Tools on your system,
you only need to run the installation once.
Setup Wizard
Start P7000Tools. Follow the Setup Wizard.Choose your motor and
accept all other default values.

M-SD-7DC-07 Initial Release 3
Go to the Advanced Setup screen.
Enable the "Anti-Resonance" function.

laitinI4 Release M-SD-7DC-07
Motion Toolbar
Go to the Motion Toolbar.
Jog Motor Negative Jogs the motor in the negative direction at the
selected velocity
Jog Velocity Toggle
Selects the active jog velocity for the Jog
arrow buttons (L designates Low Speed, H
designates High speed)
Jog Motor Positive Jogs the motor in the positive direction at the
selected velocity
Stop Motion Stops all Motion Node generated motion and
breaks any active move sequence
CAUTION
The motor shaft will rotate when performing the test below!!
1) Jog the motor Negative.
2) Jog the motor Positive.
If successful, your system is now ready for programming for your
application. Refer to the Installation Reference found on the Product
Support Package CD-ROM or download it from the website
(www.kollmorgen.com).

M-SD-7DC-07 Initial Release 5
Status Display
There are 7 faults that may occur with the P7000 drive. The fault output
latches when they occur. Determine the type of fault by viewing the front
panel or through the serial port. The front panel LED turns red and
blinks according to the table below.
LED Color Blinks Description Cause Solution
Green Solid System OK NA NA
Green 1 Amplifier is
disabled The enable input (J4-5 &
J4-6) is not
asserted if
ENABLE is
configured
ACTIVE
CLOSED or
the enable
input is
asserted if
ENABLE is
configured
ACTIVE
OPEN.
De-assert the
enable input or
disable the soft
shutdown from
P7000Tools.

6 Initial Release M-SD-7DC-07
LED Color Blinks Description Cause Solution
Red Solid FLASH
memory
fault
A FLASH
memory
checksum
validation has
failed
indicating
corruption of
the operating
system.
This typically
occurs during
firmware
download.
Without
attempting to
connect to the
drive,
download the
most current
firmware file
from the
P7000Tools
menu option
Drive->Update
Operating
System…. If
the FLASH
download
utility fails,
contact
technical
support.

M-SD-7DC-07 Initial Release 7
LED Color Blinks Description Cause Solution
Red 1 Stall Fault The
Encoderless
Stall
Detection
feature has
detected that
the motor has
slipped or
stalled.
Reduce move
profile
acceleration,
velocity,
deceleration or
load inertia.
Power cycle or
reset drive via
Fault Reset
input or
P7000Tools.
Red 2 Over-current
Fault An event has occurred
which caused
the amplifier
output current
to exceed 5.6
amps.
Check motor
wiring for
shorts.
Power cycle or
reset drive via
Fault Reset
input or
P7000Tools.

8 Initial Release M-SD-7DC-07
LED Color Blinks Description Cause Solution
Red 3 Over-voltage
Fault A regenerative
event has
occurred
which forced
the bus
voltage above
440 VDC.
Incoming AC
line voltage
too high.
Reduce
deceleration,
load inertia, or
reduce
deceleration
duty cycle to
allow enough
time for the
power dump
circuit to
recover.
Power cycle or
reset drive via
Fault Reset
input or
P7000Tools.
Red 4 Drive Over-
temp Fault The temperature
of the
heatsink has
exceeded 70°
C.
Reduce
ambient
temperature or
system duty
cycle.
Power cycle or
reset drive via
Fault Reset
input or
P7000Tools.

M-SD-7DC-07 Initial Release 9
LED Color Blinks Description Cause Solution
Red 5 System Fault An error
occurred
while
attempting to
converge on a
solution while
running the
Motor Probe
or Auto X-
Smoothness
Probe.
Power cycle or
reset drive via
Fault Reset
input or
P7000Tools.
Red 6 Under-
voltage Fault Attempting to operate the
unit at a bus
voltage below
10 VDC.
Incoming AC
line voltage
too low.
Power cycle or
reset drive via
Fault Reset
input or
P7000Tools.

10 Initial Release M-SD-7DC-07
LED Color Blinks Description Cause Solution
Red 7 EEPROM
Checksum
Fault
User non-
volatile
memory
checksum
validation has
failed
indicating
user setup
corruption.
Restore default
configuration
from the
P7000Tools
menu option
Drive->Restore
Default
Configuration
…
Red 8 Open Phase
Fault A motor phase is open Check continuity of
motor cable
and motor
windings.
Red Constant
Blinking Processor Fault Illegal Address Contact technical
support.
Alternating
Red &
Amber
Multi Processor
Fault Internal system error. Contact technical
support.
Alternating
Red & Green Fast Motor being probed Part of setup process.
Alternating
Red & Green Slow End of Travel An End of Travel input
has been
activated
Determine
cause of
activation.

M-SD-7DC-07 Initial Release 11
The blinking continues until the drive is reset by one of the following methods:
 Power Cycle
 GUI Control
 Fault Reset (Configurable General Purpose Input)

12 Initial Release M-SD-7DC-07
NOTES

laitinI2 Release M-SD-7DC-07
Sales and Service
Kollmorgen is committed to quality customer service. Our products are available
world-wide through an extensive authorized distributor network. To serve in the most
effective way, please contact your local sales representative for assistance. If you are
unaware of your local sales representative, please contact us.
Europe
Danaher Motion Customer Service Europe
Email: [e-mail]
Phone: [phone]
Fax: [phone]
Web: www.Kollmorgen.com
North America
Danaher Motion Customer Service North America
Email: [e-mail]
Phone: [phone]
Fax: [phone]
Web: www.Kollmorgen.com