Kollmorgen AKI-CDC-MOD-15T Operating and maintenance instructions

Graphic Operator Terminal
Installation Manual
Edition B, October 2014
AKI-CDC-MOD-15T 15” Touchscreen HMI
Keep all manuals as a product component during the life span of the product.
Pass all manuals to future users / owners of the product.

Record of Document Revisions
Revision Remarks
A, 07/2013 Preliminary edition
B, 10/2014 Updated UL information
Hardware Revision
Revision Firmware revision Software revision Remarks
06/2013 2.0-SP1 Initial release
10/2014 b1.2.0.3 2.10
IMPORTANT NOTICE
Technical changes which improve the performance of the device may be made without prior notice!
Printed in the United States of America. This document is the intellectual property of Kollmorgen™. All rights reserved. No
part of this work may be reproduced in any form (by photocopying, microfilm or any other method) or stored, processed,
copied or distributed by electronic means without the written permission of Kollmorgen™.
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AKI-CDC-MOD-15T | CONTENTS
1 General
1.1 About This Manual ....................................................................... 4
2 Safety Precautions
2.1 General ................................................................................... 5
2.2 UL and cUL Installation .................................................................. 5
2.3 During Installation ........................................................................ 6
2.4 During Use ................................................................................ 7
2.5 Service andMaintenance ............................................................... 7
2.6 DismantlingandScrapping .............................................................. 7
2.7 AppearanceofAirinTouchScreen ..................................................... 7
3Installati
on
3.1 Space Requirements .................................................................... 8
3.2 InstallationProcess ...................................................................... 9
3.2.1 ConnectionstotheController ................................................... 11
3.2.2 Other ConnectionsandPeripherals ............................................ 11
4 Hardware Replacement
4.1 ReplacingtheFanandFilter ............................................................. 12
4.2 Replacingthe2.5”SATAMassStorage ................................................ 15
4.3 ReplacingaCompactFlashorCFastMemoryCard ................................... 17
4.4 ReplacingtheBattery .................................................................... 18
5 TechnicalData
6Chemica
lResistance
6.1 Metal Casing ............................................................................. 21
6.2 Touch ScreenandOverlay .............................................................. 22
6.2.1 AutotexF157/207 ................................................................ 22
6.2.2 TouchScreenSurface ........................................................... 22
6.2.3 TouchKeyboardandScreenProtectionFilm ................................... 23
7Operat
or Panel Drawings
7.1 Connectors ............................................................................... 24
7.2 CommunicationPorts .................................................................... 24
7.3 AKI-CDC-MOD-15TOutline ............................................................ 25
8Addit
ional Installation Tips
8.1 GroundingtheOperatorPanel .......................................................... 26
8.2 EthernetConnectionintheOperatorPanel ............................................ 27
8.3 To AchieveBetterEMCProtection ...................................................... 28
8.4 AmbientTemperature .................................................................... 29
8.5 Safety ..................................................................................... 30
8.6 GalvanicIsolation ........................................................................ 31
8.7 CableandBusTerminationRS485 ..................................................... 31
8.8 BootPriority .............................................................................. 32
8.9 EnteringBIOS ............................................................................ 32
8.10 ResetSwitch ............................................................................ 32
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AKI-CDC-MOD-15T | GENERAL
1 GENERAL
1.1 About This Manual
All Advanced Kollmorgen Interfaces are developed to satisfy the demands of human-machine
communication. Built-in functions such as displaying and controlling text, dynamic indication, time
channels, alarm and recipe handling are included.
The Advanced Kollmorgen Interfaces works primarily in an object-oriented way, making it easy to
understand and use. Configuration is carried out on a PC using the Kollmorgen Visualization Builder
configuration tool. The project can then be transferred and stored in the operator panel itself.
Various types of automation equipment such as PLCs, servos or drives can be connected to the
Advanced Kollmorgen Interfaces. In this manual, the term “the controller” refers to the connected
equipment.
This manual explains how to install the operator panel. Please refer to the Kollmorgen Visualiza-
tion Builder Programming and Installation manual for further information.
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AKI-CDC-MOD-15T | SAFETY PRECAUTIONS
2 SAFETY PRECAUTIONS
Both the installer and the owner and/or operator of the operator panel must read and understand
this installation manual.
2.1 General
• Read the safety precautions carefully.
• Check the delivery for transportation damage. If damage is found, notify the supplier as soon as
possible.
• The supplier is not responsible for modified, altered or reconstructed equipment.
• Use only parts and accessories manufactured according to specifications of the supplier.
• Read the installation and operating instructions carefully before installing, using or repairing
the HMI panel.
• Never allow fluids, metal filings or wiring debris to enter any openings in the HMI panel. This may
cause fire or electrical shock.
•Onlyqualified personnel may operate the HMI panel.
• Storing the HMI panel where the temperature is lower/higher than recommended in this manual
can cause the LCD display liquid to congeal/become isotopic.
• The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately
with plenty of water. In case of eye contact, hold the eye open, flush with plenty of water and get
medical attention.
•Thefigures in this manual serves an illustrative purpose. Because of the many variables
associated with any particular installation, the supplier cannot assume responsibility for actual
use based on the figures.
• The supplier neither guarantees that the HMI panel is suitable for your particular application, nor
assumes responsibility for your product design, installation or operation.
• It is recommended to turn on and shut down the HMI panel at least once before installing any
components/cards or before connecting the operator panel to external devices, like for example
serial devices.
2.2 UL and cUL Installation
•Thise
quipment is suitable for use in Class 2 non-hazardous locations only. [Combinations of
equipment in your system are subject to investigation by the local authority having jurisdiction
at the time of installation].
•Allde
vices have to be supplied by a Class 2 power supply.
Do not disconnectequipment unless power has been removed or thearea is known to be
non-hazardous
AVANT DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT
OUS’ASSURER QUE L‘EMPLACEMENT EST DESIGNE NON DANGEREUX.
Only UL and cUL approved expansion units are allowed to be connected to the port designated
“EXPANSION”. At the moment there are no such units evaluated or allowed.
SEULES LES UNITÉS D'EXTENSION CERTIFIÉES UL ET
cUL PEUVENT ÊTRE RACCORDÉES AU PORT DÉSIGNÉ « EXPANSION ».
À L'HEURE ACTUELLE, AUCUNE UNITÉ DE CE TYPE N'A ÉTÉ TESTÉE
OU AUTORISÉE.
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AKI-CDC-MOD-15T | SAFETY PRECAUTIONS
Do not replace expansion unit unless powerhas been switched off orthe area is known to
be non-hazardous.
NE REMPLACEZ L'UNITÉ D'EXTENSION QUE SI LE
COURANT A ÉTÉ COUPÉ OU SI LA ZONE EST JUGÉE NON DANGEREUSE.
• This product contains a battery; this must only be changed in an area known to be non-hazardous.
• Replace the battery with a BR 2032 battery. Use of another type of battery may present a risk of
fire or explosion.
Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire.
LA BATTERIE PEUT EXPLOSER EN CAS DE MAUVAISE MANIPULATION.
NE LA RECHARGEZ PAS, NE LA DÉMONTEZ PAS ET NE LA JETEZ
PAS DANS LE FEU.
• For use on a flat surface of a type 4X enclosure indoor use only.
• Use minimum 75°C copper conductors only.
• To make wiring connections to the power supply connector, follow the table with cable and torque
specifications below:
Terminal Block Connector Wire Size TQ Lb.In.
X1/X100 Phoenix connectors AWG 30–12 5–7
X1/X100 Anytek connectors AWG 24–12 3.5
• These devices are Class 2 supplied programmable controllers (industrial PCs) for the use in
industrial control equipment and are intended to be (front) panel mounted (Type 1 and 4x for
indoor use only).
Caution:
The enclosure provides a degree of protection of at least IP20, but when installed in an
apparatus, it should meet IP54.
LE BOÎTIER OFFRE UN DEGRÉ DE PROTECTION D'AU MOINS IP20, MAIS
LORSQU'IL EST INSTALLÉ DANS UN APPAREIL, IL DOIT ÊTRE DE CLASSE IP54.
2.3 During Installation
• The HMI panel is designed for stationary installation on a plane surface, where the following
conditions are fulfilled:
–no high explosive risks
–no strong magnetic fields
–no direct sunlight
–no large, sudden temperature changes
• Install the HMI panel according to the accompanying installation instructions.
• Ground the HMI panel according to the accompanying installation instructions.
•Onlyqualified personnel may install the HMI panel.
• Separate the high voltage, signal and supply cables.
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AKI-CDC-MOD-15T | SAFETY PRECAUTIONS
• Make sure that the voltage and polarity of the power source is correct before connecting the HMI
panel to the power outlet.
• Peripheral equipment must be appropriate for the application and location.
2.4 During Use
• Keep the HMI panel clean.
• Emergency stop and other safety functions may not be controlled from the HMI panel.
• Do not use excessive force or sharp objects when operating the touchscreen.
2.5 Service and Maintenance
•Onlyqualified personnel should carry out repairs.
• The agreed warranty applies.
• Before carrying out any cleaning or maintenance operations, disconnect the equipment from
the electrical supply.
• Clean the display and surrounding front cover with a soft cloth and mild detergent.
• Replacing the battery incorrectly may result in explosion. Only use batteries recommended
by the supplier. During the warranty period, the battery needs to be replaced by an authorized
Kollmorgen service center.
• The unit can be reset by using the reset switch located behind the fan.
2.6 Dismantling and Scrapping
• The HMI panel or parts thereof shall be recycled according to local regulations.
• The following components contain substances that might be hazardous to health and the
environment: lithium battery, electrolytic capacitor and display.
2.7 Appearance of Air in Touch Screen
The layer structure of the touch screen contains air and in rare cases appearance of bubbles can
arise. This is purely cosmetic and does not affect any functionality of the HMI panel. The appearance
can occur under certain environmental conditions such as temperature, humidity, and atmospheric
pressure.
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AKI-CDC-MOD-15T | INSTALLATION
3INSTALLATION
3.1 Space Requirements
• Maximum installation plate thickness: 8 mm
• Space requirements in millimeters when installing the operator panel:
410 mm
286 mm
100 mm
50 mm 50 mm 100 mm
100 mm
Note:
The dimensions on the drawing are not proportional.
Caution:
The openings on the enclosure are for air convection. Do not cover these openings.
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AKI-CDC-MOD-15T | INSTALLATION
3.2 Installation Process
The following is needed:
• A Torx TX7 screwdriver
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Place the HMI panel on a stable surface during installation.
Dropping the HMI panel or letting it fall may cause damage.
2. To cut a correct opening for the HMI panel, use the cut out dimensions in the outline drawing. For
more information, see sections Operator Panel Drawings and Technical Data.
3. Secure the HMI panel in position by screwing the M4 Torx screw, allowing the built-in bracket to
tighten against the panel:
M4 x 20.7
0.4 Nm
Figure 3-1: A. M4 x 20.7, 0.4 Nm
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AKI-CDC-MOD-15T | INSTALLATION
4. Connect the cables in the specified order, according to the drawing and steps below.
Caution:
•The HMI panel must be brought to ambient temperature before it is started up. If condensation forms, ensure
that the HMI panel is dry before connecting it to the power outlet.
•Ensure that the HMI panel and the controller system have the same electrical grounding (reference voltage
level), otherwise errors in communication may occur.
•Ensure that the voltage and polarity of the power source is correct.
•Separate high voltage cables from signal and supply cables.
•Shielded communication cables are recommended.
24V DC
RS232/
RS422/
RS485 24V DC
A
D
Controller
Power
B
Ethernet
C
–Connect cable A.
–Connect cable B, using an M5 screw and a grounding conductor (as short as possible), that is
sized correctly according to local electrical codes.
–Connect cable C.
–Connect cable D. The recommended cross-section of the cable is 2.5 mm2.
5. Carefully remove the laminated film over the HMI panel display, to avoid static electricity that could
damage the panel.
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AKI-CDC-MOD-15T | INSTALLATION
3.2.1 Connections to the Controller
For information about the cables to be used when connecting the HMI panel to the controller, please
refer to the help file for the driver in question.
3.2.2 Other Connections and Peripherals
Cables, peripheral equipment and accessories must be suitable for the application and its
environment. For further details or recommendations, please refer to the supplier.
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AKI-CDC-MOD-15T | HARDWARE REPLACEMENT
4 HARDWARE REPLACEMENT
This section contains instructions on how to replace operator panel hardware. Only components
included in the latest bill of material and spare parts list are allowed.
4.1 Replacing the Fan and Filter
The following is needed:
• A new fan
• A Torx TX10 and a TX20 screwdriver
Note:
Make sure to use adequate ESD protection.
Follow the steps below to replace the fan and fan filter:
1. Power off the operator panel.
2. Remove the fan lid by removing the two M3x6 Torx screws.
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AKI-CDC-MOD-15T | HARDWARE REPLACEMENT
3. Remove the fan filter.
Figure 4-1: A. Screw, M3x6 Torx
B. Fan lid
C. Fan filter
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AKI-CDC-MOD-15T | HARDWARE REPLACEMENT
4. Remove the fan by removing the two M4x35 Torx screws.
Figure 4-2: A. Screw, M4x35 Torx
B. Fan
5. Reassemble with new fan and filter in reverse order. Use a maximum torque of 0.4 Nm when
fastening the fan screws.
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AKI-CDC-MOD-15T | HARDWARE REPLACEMENT
4.2 Replacing the 2.5” SATA Mass Storage
The following is needed:
• A new 2.5” SATA mass storage
• A TX10 Torx screwdriver
Note:
Make sure to use adequate ESD protection.
Follow the steps below to replace the 2.5” SATA mass storage:
1. Power off the operator panel.
2. Remove the front frame assembly by removing the eight M3x8 Torx screws on the back cover
assembly.
Caution:
During disassembly, it is importantto take care of the cable between the front and the rear
part. If you disconnect a cable, be sure thatthe right cable will be in the right positionwhen
assembling.
Note:
The exchange of electronic components is only for experienced professionals.
Incorrect handling of electronic components or cables plugged in wrong, can lead to the
destruction of the device.
3. Remove the four M3x4 Torx screws on the two hard drive brackets. Remove the two hard drive
brackets.
4. Remove the two M3x6 Torx screws that are securing the brackets to the CPU board.
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AKI-CDC-MOD-15T | HARDWARE REPLACEMENT
5. Remove the hard disk drive from the hard drive connection on the CPU board.
6. Reassemble with the new hard disk drive in reverse order.
Figure 4-3: 1. 2.5” SATA mass storage
2. CompactFlash slot
3. CFast slot
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AKI-CDC-MOD-15T | HARDWARE REPLACEMENT
4.3 Replacing a CompactFlash or CFast Memory Card
The following is needed:
• A new CompactFlash or CFast memory card.
• A TX10 Torx screwdriver
Note:
Make sure to use adequate ESD protection.
Follow the steps below to replace a memory card:
1. Power off the operator panel.
2. Follow the instructions in chapter Replacing the 2.5” SATA Mass Storage to remove the front
frame assembly.
3. Install the new memory card in its intended slot illustrated in figure below.
Figure 4-4: 1. 2.5” SATA mass storage
2. CompactFlash slot
3. CFast slot
4. Reassemble in reverse order.
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AKI-CDC-MOD-15T | HARDWARE REPLACEMENT
4.4 Replacing the Battery
The following is needed:
• A new BR 2032 (or CR 2032) battery.
• A Torx screwdriver
Note:
Make sure to use adequate ESD protection.
Follow the steps below to replace the battery:
1. Power off the operator panel.
2. Follow the instructions in chapter Replacing the Fan and Filter to remove the fan and access the
battery.
3. Replace thebattery.
4. Reassemble in reverse order.
Figure 4-5: 1. Screw M4x35 Torx
2. Fan
3. Battery
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AKI-CDC-MOD-15T | TECHNICAL DATA
5 TECHNICAL DATA
Parameter AKI-CDC-MOD-15T
Front panel,
W×H×D
410 × 286 × 83 mm
Cut out dimensions,
W×H
394 × 270 mm
Mounting depth 76 mm (176 mm including clearance)
Standalone
mounting
VESA 100 × 100
Note: Maximum screw length for VESA mounting is 5.5 mm. Usage of longer screws
may lead to damage.
Front panel seal IP 65
Rear panel seal IP 20
Touch screen
material
Polyester on glass, resistive.
Overlay: Autotex F157 or F207(1).
Touch screen
operations
1 million finger touch operations
Reverseside
material
Powder-coated aluminum
Frame material Powder-coated aluminum
Weight 5.4 kg
Serial port for
COM1 RS232 and
COM2
RS422/RS485
9-pin D-sub contact with RS232 RTS/CTS, chassis-mounted female with standard
locking screws 4-40 UNC
Note: RS422 Interface is not available yet.
Serial port for
COM3 RS232 and
COM4
RS422/RS485
9-pin D-sub contact with RS232 RTS/CTS, chassis-mounted female with standard
locking screws 4-40 UNC
Note: RS422 Interface is not available yet.
Ethernet 2×1
0/100/1000 Base-T (shielded RJ45)
USB4×USB Host 2.0, max output current 500 mA
Processor Intel® Celeron® B810E (2 × 1.6 GHz), 2 MB L2 Cache, Intel® QM67 Chipset
Optional: Intel® Core™ i3 2310E (2 × 2.1 GHz) (Hyperthreading), 3 MB L2 Cache,
QM67 Chipset
Optional: Intel® Core™ i7 2715QE (4 × 2.1 GHz) (Turbo 2.0, Hyperthreading),
6MB L2 Cache, QM67 Chipset
External storage
media
via USB
Memory RAM 2 GB* / 4 GB* DDR-3 SO-DIMM 1333 MHz
*depending on Processor Module
LED 1 × multi-color
Real time clock Yes (on chip)
Battery Lithium battery type BR 2032 (or CR 2032), exchangeable
Power consumption
at rated voltage
114 W
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AKI-CDC-MOD-15T | TECHNICAL DATA
Parameter AKI-CDC-MOD-15T
Fuse 10 A
Power supply DC input range: 18 V DC to 32 V DC (140 W) ATX standard
CE: The power supply must conform with the requirements according to IEC 60950
and IEC 61558-2-4.
UL and cUL: The power supply must conform with the requirements for class II power
supplies.
Display TFT-LCD with LED backlight. 1280 × 800 pixels, 16.7 million colors
VGA 1 × VGA: resolution max. 2048 × 1536@75Hz
DVI 1 × DVI-D single Link: Resolution max. 1600 × 1200 or 1920 × 1200 (with reduced
blanking)
Active areaof
display, W ×H
331.2 × 207.0 mm
Operating
temperature
0°Cto+50°C
Storage temperature -20 °C to +70 °C
Relative humidity in
operation
<85% non-condensed
UL approval Yes, UL 508
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