Kollmorgen AKI-CDA-MOD-07T User manual

GraphicOperatorTerminal
InstallationManual
EditionA,July2013
AKI-CDA-MOD-07T7”TouchscreenHMI
Keepallmanualsasaproductcomponentduringthelifespanoftheproduct.
Passallmanualstofutureusers/ownersoftheproduct.

RecordofDocumentRevisions
Revision Remarks
A,07/2013 Preliminaryedition
HardwareRevision
Revision Firmwarerevision Softwarerevision Remarks
06/2013 b0208 2.0-SP1 Initialrelease
IMPORTANTNOTICE
Technicalchangeswhichimprovetheperformanceofthedevicemaybemadewithoutpriornotice!
PrintedintheUnitedStatesofAmerica. ThisdocumentistheintellectualpropertyofKollmorgen™. Allrightsreserved. No
partofthisworkmaybereproducedinanyform(byphotocopying,microfilmoranyothermethod)orstored,processed,
copiedordistributedbyelectronicmeanswithoutthewrittenpermissionofKollmorgen™.
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AKI-CDA-MOD-07T|CONTENTS
1 General
1.1 AboutThisManual ....................................................................... 4
2 SafetyPrecautions
2.1General ................................................................................... 5
2.2 ULandcULInstallation .................................................................. 5
2.3 DuringInstallation ........................................................................ 6
2.4 DuringUse ................................................................................ 7
2.5 ServiceandMaintenance ............................................................... 7
2.6 DismantlingandScrapping .............................................................. 7
2.7 AppearanceofAirinTouchScreen ..................................................... 7
3Installati
on
3.1 SpaceRequirements .................................................................... 8
3.2 InstallationProcess ...................................................................... 9
3.2.1 ConnectionstotheController ...................................................10
3.2.2 OtherConnectionsandPeripherals ............................................11
4 TechnicalData
5ChemicalResistance
5.1 MetalCasing .............................................................................14
5.2 TouchScreenandOverlay ..............................................................15
5.2.1 AutoflexEBA180L ...............................................................15
5.2.2 TouchScreenSurface ...........................................................15
5.2.3 AutoflexEBA180L ...............................................................16
6Operato
rPanelDrawings
6.1 Connectors ...............................................................................17
6.2 CommunicationPorts ....................................................................17
6.3 AKI-CDA-MOD-07TOutline .............................................................18
7Additi
onalInstallationTips
7.1 GroundingtheOperatorPanel ..........................................................19
7.2 EthernetConnectionintheOperatorPanel ............................................20
7.3 ToAchieveBetterEMCProtection ......................................................21
7.4 AmbientTemperature ....................................................................22
7.5 Safety .....................................................................................23
7.6 GalvanicIsolation ........................................................................24
7.7 CableandBusTerminationRS485 .....................................................25
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AKI-CDA-MOD-07T|GENERAL
1 GENERAL
1.1 AboutThisManual
AllAdvancedKollmorgenInterfacesaredevelopedtosatisfythedemandsofhuman-machine
communication. Built-infunctionssuchasdisplayingandcontrollingtext,dynamicindication,time
channels,alarmandrecipehandlingareincluded.
TheAdvancedKollmorgenInterfacesworksprimarilyinanobject-orientedway,makingiteasyto
understandanduse. ConfigurationiscarriedoutonaPCusingtheKollmorgenVisualizationBuilder
configurationtool. Theprojectcanthenbetransferredandstoredintheoperatorpanelitself.
VarioustypesofautomationequipmentsuchasPLCs,servosordrivescanbeconnectedtothe
AdvancedKollmorgenInterfaces. Inthismanual,theterm“thecontroller”referstotheconnected
equipment.
Thismanualexplainshowtoinstalltheoperatorpanel. PleaserefertotheKollmorgenVisualiza-
tionBuilderProgrammingandInstallationmanualforfurtherinformation.
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AKI-CDA-MOD-07T|SAFETYPRECAUTIONS
2 SAFETYPRECAUTIONS
Boththeinstallerandtheownerand/oroperatoroftheoperatorpanelmustreadandunderstand
thisinstallationmanual.
2.1 General
• Readthesafetyprecautionscarefully.
• Checkthedeliveryfortransportationdamage. Ifdamageisfound,notifythesupplierassoonas
possible.
• Donotusetheoperatorpanelinanenvironmentwithhighexplosivehazards.
• Thesupplierisnotresponsibleformodified,alteredorreconstructedequipment.
• Useonlypartsandaccessoriesmanufacturedaccordingtospecificationsofthesupplier.
• Readtheinstallationandoperatinginstructionscarefullybeforeinstalling,usingorrepairingthe
operatorpanel.
• Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsintheoperatorpanel. This
maycausefireorelectricalshock.
•Onlyqualifiedpersonnelmayoperatetheoperatorpanel.
• Storingtheoperatorpanelwherethetemperatureislower/higherthanrecommendedinthis
manualcancausetheLCDdisplayliquidtocongeal/becomeisotopic.
• TheLCDdisplayliquidcontainsapowerfulirritant. Incaseofskincontact,washimmediately
withplentyofwater. Incaseofeyecontact,holdtheeyeopen,flushwithplentyofwaterandget
medicalattention.
•Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemanyvariables
associatedwithanyparticularinstallation,thesuppliercannotassumeresponsibilityforactual
usebasedonthefigures.
• Thesupplierneitherguaranteesthattheoperatorpanelissuitableforyourparticularapplication,
norassumesresponsibilityforyourproductdesign,installationoroperation.
• Itisrecommendedtoturnonandshutdowntheoperatorpanelatleastoncebeforeinstallingany
components/cardsorbeforeconnectingtheoperatorpaneltoexternaldevices,likeforexample
serialdevices.
2.2 ULandcULInstallation
•Thise
quipmentissuitableforuseinClass2non-hazardouslocationsonly. [Combinationsof
equipmentinyoursystemaresubjecttoinvestigationbythelocalauthorityhavingjurisdiction
atthetimeofinstallation].
•Alld
eviceshavetobesuppliedbyaClass2powersupply.
Donotdisconnectequipmentunlesspowerhasbeenremovedortheareaisknownto
benon-hazardous
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AKI-CDA-MOD-07T|SAFETYPRECAUTIONS
• ForCanadaalsoAVERTISSEMENT–AVANTDEDECONNECTERL’EQUIPEMENT,COUPER
LECOURANTOUS’ASSURERQUEL‘EMPLACEMENTESTDESIGNENONDANGEREUX.
OnlyULandcULapprovedexpansionunitsareallowedtobeconnectedtotheport
designated“EXPANSION”. Atthemomenttherearenosuchunitsevaluatedorallowed.
Donotreplaceexpansionunitunlesspowerhasbeenswitchedoffortheareaisknownto
benon-hazardous.
• Thisproductcontainsabattery;thismustonlybechangedinanareaknowntobenon-hazardous.
• ReplacethebatterywithaBR2032battery. Useofanothertypeofbatterymaypresentariskof
fireorexplosion.
Batterymayexplodeifmistreated. Donotrecharge,disassembleordisposeofinfire.
• Foruseonaflatsurfaceofatype4Xenclosureindooruseonly.
• Use75degreeconductorsonly
• Usecopperconductorsonly
• Tomakewiringconnectionstothepowersupplyconnector,followthetablewithcableandtorque
specificationsbelow:
TerminalBlockNo. WireSizeAWG TQLb.In.
X1/X100Phoenixconnectors AWG30–12 5–7
X1/X100Anytekconnectors AWG24–12 3.5
• ThesedevicesareClass2suppliedprogrammablecontrollers(industrialPCs)fortheusein
industrialcontrolequipmentandareintendedtobe(front)panelmounted(Type1and4xfor
indooruseonly).
2.3 DuringInstallation
•Theo
peratorpanelisdesignedforstationaryinstallationonaplanesurface,wherethefollowing
conditionsarefulfilled:
–nohighexplosiverisks
–nostrongmagneticfields
–nodirectsunlight
–nolarge,suddentemperaturechanges
• Installtheproductaccordingtotheaccompanyinginstallationinstructions.
• Groundtheproductaccordingtotheaccompanyinginstallationinstructions.
•Onlyqualifiedpersonnelmayinstalltheoperatorpanel.
• Separatethehighvoltage,signalandsupplycables.
• Makesurethatthevoltageandpolarityofthepowersourceiscorrectbeforeconnectingthe
producttothepoweroutlet.
• Peripheralequipmentmustbeappropriatefortheapplicationandlocation.
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AKI-CDA-MOD-07T|SAFETYPRECAUTIONS
2.4 DuringUse
• Keeptheoperatorpanelclean.
• Emergencystopandothersafetyfunctionsmaynotbecontrolledfromtheoperatorpanel.
• Donotusetoomuchforceorsharpobjectswhentouchingthekeys,touchscreenetc.
2.5 ServiceandMaintenance
•Onlyqualifiedpersonnelshouldcarryoutrepairs.
• Theagreedwarrantyapplies.
• Beforecarryingoutanycleaningormaintenanceoperations,disconnecttheequipmentfrom
theelectricalsupply.
• Cleanthedisplayandsurroundingfrontcoverwithasoftclothandmilddetergent.
• Replacingthebatteryincorrectlymayresultinexplosion. Onlyusebatteriesrecommended
bythesupplier. Duringthewarrantyperiod,thebatteryneedstobereplacedbyanauthorized
Kollmorgenservicecenter.
2.6 DismantlingandScrapping
• Theoperatorpanelorpartsthereofshallberecycledaccordingtolocalregulations.
• Thefollowingcomponentscontainsubstancesthatmightbehazardoustohealthandthe
environment: lithiumbattery,electrolyticcapacitoranddisplay.
2.7 AppearanceofAirinTouchScreen
•Thelaye
rstructureofthetouchscreencontainsairandinrarecasesappearanceofbubbles
canarise. Thisispurelycosmeticanddoesnotaffectanyfunctionalityofthepanel. The
appearancecanoccurundercertainenvironmentalconditionssuchastemperature,humidity,
andatmosphericpressure.
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AKI-CDA-MOD-07T|INSTALLATION
3INSTALLATION
3.1 SpaceRequirements
• Maximuminstallationplatethickness: 11mm
• Spacerequirementsinmillimeterswheninstallingtheoperatorpanel:
50 mm50 mm
100 mm
100 mm
100 mm
204 mm
143 mm
Note:
Thedimensionsonthedrawingarenotproportional.
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AKI-CDA-MOD-07T|INSTALLATION
3.2 InstallationProcess
Thefollowingisneeded:
• APhillips/slotscrewdriver
1. Unpackandcheckthedelivery. Ifdamageisfound,notifythesupplier.
Note:
Placetheoperatorpanelonastablesurfaceduringinstallation.
Droppingthepanelorlettingitfallmaycausedamage.
2. Usethecutoutdimensionsthatareincludedontheoutlinedrawing,foundinsection
OperatorPanelDrawingsandintheTechnicalDatatable,tocutacorrectopeninginthecabinet.
3. Securetheoperatorpanelinpositionusingallthefasteningholesandtheprovidedbracketsand
screws:
x 4 0.5 - 1.0 Nm
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AKI-CDA-MOD-07T|INSTALLATION
4. Connectthecablesinthespecifiedorder,accordingtothedrawingandstepsbelow.
Caution:
•Ensurethattheoperatorpanelandthecontrollersystemhavethesameelectricalgrounding(reference
voltagelevel),otherwiseerrorsincommunicationmayoccur.
•Theoperatorpanelmustbebroughttoambienttemperaturebeforeitisstartedup. Ifcondensationforms,
ensurethattheoperatorpanelisdrybeforeconnectingittothepoweroutlet.
•Ensurethatthevoltageandpolarityofthepowersourceiscorrect.
•Useonlyshieldedcommunicationcables.
•Separatehighvoltagecablesfromsignalandsupplycables.
24V DC
RS232/
RS422/
RS485
24V DC
A
D
Controller
Power
B
Ethernet
C
–ConnectcableA.
–ConnectcableB,usinganM5screwandagroundingconductor(asshortaspossible)witha
cross-sectionofminimum2.5mm2.
–ConnectcableC.
–ConnectcableD.Therecommendedcross-sectionofthecableis1.5mm2.
5. Carefullyremovethelaminatedfilmovertheoperatorpaneldisplay,toavoidstaticelectricitythat
coulddamagethepanel.
Note:
Whenconnectingtheoperatorpaneltothepoweroutletforthefirsttime,makesurenottointerruptpowerfora
minimumof48hoursinordertochargethebatterycompletely. Afterthat,thebatterymaybechargedpartly
duringashorterperiodoftime.
3.2.1 ConnectionstotheController
Forinformationaboutthecablestobeusedwhenconnectingtheoperatorpaneltothecontroller,
pleaserefertothehelpfileforthedriverinquestion.
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AKI-CDA-MOD-07T|INSTALLATION
3.2.2 OtherConnectionsandPeripherals
Cables,peripheralequipmentandaccessoriesmustbesuitablefortheapplicationandits
environment. Forfurtherdetailsorrecommendations,pleaserefertothesupplier.
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AKI-CDA-MOD-07T|TECHNICALDATA
4 TECHNICALDATA
Parameter AKI-CDA-MOD-07T
Frontpanel,
W×H×D 204×143×7mm
Cutoutdimensions,
W×H 187×126mm
Mountingdepth 43mm(143mmincludingclearance)
Standalone
mounting VESA75×75 Note: MaximumscrewlengthforVESAmountingis4mm. Usageoflongerscrews
mayleadtodamage.
Frontpanelseal IP65
Rearpanelseal IP20
Touchscreen
material Polyesteronglass,resistive. Overlay: AutoflexEBA180L(1).
Touchscreen
operations 1millionfingertouchoperations
Reverseside
material Powder-coatedaluminum
Framematerial Powder-coatedaluminum
Weight 0.8kg
Serialportfor
COM1RS232and
COM2
RS422/RS485
9-pinD-subcontactwithRS232RTS/CTS,chassis-mountedfemalewithstandard
lockingscrews4-40UNC
Serialportfor
COM3RS232and
COM4
RS422/RS485
9-pinD-subcontactwithRS232RTS/CTS,chassis-mountedfemalewithstandard
lockingscrews4-40UNC
Ethernet 1×10Base-T/100Base-T(shieldedRJ45)
USB 1×USBHost2.0,maxoutputcurrent200mA
Processor 400MHzARM9
Externalstorage
media 1×SDcard(optional). OnlycompatiblewiththestandardSDformatwithupto2GB storagecapacity.
Flashmemory
(applicationmemory) 128MBSSD(NANDFlash)
MemoryRAM 128MB(DDR2)
LED 1×blue/redsoftwareprogrammable
Realtimeclock Yes(onchip)
Battery LithiumbatterytypeBR2032,soldered
Powerconsumption
atratedvoltage 6.0W
Fuse InternalDCfuse,2.0AT,5×20mm
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AKI-CDA-MOD-07T|TECHNICALDATA
Parameter AKI-CDA-MOD-07T
Powersupply +24VDC(18-32VDC)
CE:ThepowersupplymustconformwiththerequirementsaccordingtoIEC60950
andIEC61558-2-4.
ULandcUL:ThepowersupplymustconformwiththerequirementsforclassIIpower
supplies.
Display TFT-LCDwithLEDbacklight. 800×480pixels,64kcolors
Activeareaof
display,W×H 152.4×91.4mm
Operating
temperature-10°C–+60°C
Storagetemperature -20°C–+70°C
Relativehumidity 5-85%non-condensed
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AKI-CDA-MOD-07T|CHEMICALRESISTANCE
5 CHEMICALRESISTANCE
5.1 MetalCasing
Theframeandcasingmaterialispowder-coatedaluminum. Thispowderpaintwithstandsexposure
tothefollowingchemicalswithoutvisiblechange:
Aceticacid10% Phosphoricacid4%
Citricacid10% Phosphoricacid10%
Diesel Seawater
Distilledwater Sodiumchloride2%
EdibleoilSodiumchloride20%
Fueloil Sulphuricacid20%
Hydrogenperoxide3% Tapwater
Thepowderpaintshowslimitedresistancetothefollowingchemicalsatroomtemperature:
Butanol Nitricacid3%
Hydrochloricacid5% Nitricacid10%
Isopropylalcohol Phosphoricacid43%
Na-hypochlorite10% Turpentine
Note:
Ifexposuretoanyoftheabovechemicalsisdemanded,itisrecommendedtofirsttestthe
chemicalinahiddenspotofthemetalcasing.
Thepowderpaintshowslittleornoresistancetothefollowingchemicalsatroomtemperature:
Aceticacid,conc. Methyl-ethylketone Toluene
Acetone Nitricacid30% Trichlorethylene
Ammonia5% Phenol Xylene
Ammonia,conc. Sodiumhydroxide5% 97octaneunleadedpetrol
Ethylacetate Sodiumhydroxide30% 98octaneleadedpetrol
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AKI-CDA-MOD-07T|CHEMICALRESISTANCE
5.2 TouchScreenandOverlay
5.2.1 AutoflexEBA180L
AutoflexEBA180Lcoverstheoverlaysurroundingthetouchscreen.
SolventResistance
AutoflexEBA180Lwithstandsexposureofmorethan24hoursdurationunderDIN42115Part2to
thefollowingchemicalswithoutvisiblechange:
Acetonitrile DieselDowney/Lenor(1) Phosphoricacid(<30%)
Ajax/Viminsolution Ethanol Potassiumferricyanide
Alkalicarbonatesolution(1) Glycerine Potassiumhydroxide(<30%)
Ammonia(<40%)(1) Glycol PureTurpentine
Aceticacid(<50%) Gumption(1) SBP60/95(1)
Arielpowderinsolution(1) Hydrochloricacid(<36%) Sulfuricacid(<10%)
Bleach(1) Linseedoil Tomatoketchup
Castoroil Methanol Trichloroaceticacid(<50%)
Causticsoda(<40%)(1) Nitricacid(<10%) WhiteSpirit
Cuttingoil Paraffinoil Windex(1)
Cyclohexanol Persilpowderinsolution(1) Wisk
Diacetonealcohol Petroleumspirit(1) -
(1)Extremelyfaintglossingofthetexturewasnoted.
AutoflexEBA180LwithstandsDIN42115Part2exposureofupto1hourdurationtoglacialacetic
acidwithoutvisiblechange.
AutoflexEBA180Lisnotresistanttohighpressuresteamatover100°Corthefollowingchemicals:
Concentratedmineralacids Benzylalcohol
Concentratedcausticsolution Methylenechloride
5.2.2 TouchScreenSurface
Thetouchscreensurfaceontheoperatorpanelwithstandsexposuretothefollowingsolventswithout
visiblechange:
Solvents Time
Acetone 10minutes
Isopropanol 10minutes
Toluene 5hours
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AKI-CDA-MOD-07T|CHEMICALRESISTANCE
5.2.3 AutoflexEBA180L
ItisrecommendedtousetheAutoflexEBA180Ltouchdisplayprotectionfilm,thatcanbeordered
fromKollmorgen.
SolventResistance
AutoflexEBA180LwithstandsexposuretothesamechemicalsasAutotexF157orF207accordingto
sectionAutoflexEBA180L.
OutdoorUse
Incommonwithallpolyesterbasedfilms,AutoflexEBA180Lisnotsuitableforuseinconditionsof
long-termexposuretodirectsunlight.
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AKI-CDA-MOD-07T|OPERATORPANELDRAWINGS
6 OPERATORPANELDRAWINGS
6.1 Connectors
1234
COM 3/4LANCOM 1/2
Pos. Connector Description
1 Powersupply +24VDC(18-32VDC)
2COM1/2 CommunicationPorts
3LAN 1×10/100Base-T(shieldedRJ-45)
4COM3/4 CommunicationPorts
6.2 CommunicationPorts
Serialport,9-pinfemale Serialport,9-pinfemale
Pin COM1 COM2 COM3 COM4
1-RS422Tx+
RS485Tx+/Rx+ -RS422Tx+
RS485Tx+/Rx+
2RS232RxD -RS232RxD -
3RS232TxD -RS232TxD -
4-RS422Rx+ -RS422Rx+
5GND GND GND GND
6-RS422Tx-
RS485Tx-/Rx- -RS422Tx-
RS485Tx-/Rx-
7RS232RTS --
RS422RTS+
8RS232CTS -- RS422RTS-
9-RS422Rx- -RS422Rx-
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AKI-CDA-MOD-07T|OPERATORPANELDRAWINGS
6.3 AKI-CDA-MOD-07TOutline
COM3 RS232 COM4 RS422/RS485
COM1 RS232 / COM2 RS422/RS485
Ethernet 24 V DC
Expansion port
USB host
SD memory
card slot
126
143
99
7
43
max. 11 mm
187 99
204
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AKI-CDA-MOD-07T|ADDITIONALINSTALLATIONTIPS
7 ADDITIONALINSTALLATIONTIPS
Whenexperiencingcommunicationproblemsinforexamplenoisyenvironmentsorwhenoperating
closetotemperaturelimits,thefollowingrecommendationsaretobenoticed.
7.1 GroundingtheOperatorPanel
1
2
3
4
5
6
5350
Door
Operator panel
Ferrite core
Mounting plate in the cabinet
Power supply
24 V DC
Theoperatorpanel’smountingclampsdonotprovideasecuregroundingconnectionbetweenthe
panelandthedevicecabinet,see1indrawingabove.
1. Connecta2.5mm2wirebetweentheoperatorpanel’squick-connectplinthandthepanel’s
chassis,see2indrawingabove.
2. Connecta6mm2or4mm2wireorgroundingbraidbetweentheoperatorpanel’schassisandthe
closestgroundingpointonthedoor,see3indrawingabove.
3. Connectastrongbutshortgroundingbraidbetweenthedoorandthedevicecabinet,see4in
drawingabove.
4. Twistthecablesontothe24VDCfeed,see5indrawingabove. Minimumcross-sectionofthe
cableis2.5mm2.
2turnsaroundtheferritecoreprovide4timesthesuppressionof1turn.
3turnsaroundtheferritecoreprovide9timesthesuppressionof1turn.
Aferritecoresuppressesdisturbancestothe24Vfeed,see6indrawingabove.
Note:
Thegroundingwiresshouldbeshortandtheconductorshouldhavealargearea.
Along,thingroundingwirehasaveryhighimpedance(resistance)athighfrequenciesandwillnotguide
disturbancestotheground.
Multi-wireconductorsarebetterthansinglewireconductorswiththesamearea.
Abraidedconductorwirewiththesameareaisevenbetter. Thebestisashort,thickgroundingbraid.
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AKI-CDA-MOD-07T|ADDITIONALINSTALLATIONTIPS
7.2 EthernetConnectionintheOperatorPanel
1
2
3
4
5
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
Industrial Ethernet
Operator panel
Operator panel
Operator panel
Operator panel
Shielded
Short and
unshielded
0.1 μF
250 V
1-1
3-3
8-8
2-2
InsomeindustrialunitsforEthernet,theRJ45contact’sshieldisconnectedtothechassisviaa
capacitor,see1indrawingabove.
Theoperatorpanel’sEthernetshieldisdirectlyconnectedtothechassis,see2indrawingabove.
1. CheckwhethertheotherEthernetunithasitsshielddirectlygroundedorgroundedviaacapacitor.
Note:
Inmanycases,connectingtheshieldedEthernetcablingtothechassisatbothendsisinappropriate. Humor
groundingloopscanoccur. Unshieldedcablingmayevenresultinfewercommunicationerrors.
AgoodsolutionmaybetouseashieldedEthernetcable,buttoconnecttheshieldatoneendonly.
Oneoptionistobreaktheshield,see3indrawingabove.
AmoreelegantmethodistoexpandtheshieldedEthernetcablingwithapieceofunshieldedEthernet
cable,see4indrawingabove.
Theshieldcanbegroundedviaanexternal0.1µF/250Vplasticcapacitor,see5indrawingabove.
ThiswillconnecttheHFtransientstoground.
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