Kollmorgen AKI-CDA-MOD-04T User manual

Graphic Operator Terminal
Installation Manual
Edition B, October 2014
AKI-CDA-MOD-04T 4.3” Touchscreen HMI
Keep all manuals as a product component during the life span of the product.
Pass all manuals to future users / owners of the product.

Record of Document Revisions
Revision Remarks
A, 07/2013 Preliminary edition
B, 10/2014 Updated UL information
Hardware Revision
Revision Firmware revision Software revision Remarks
06/2013 b0917 2.0-SP1 Initial release
10/2014 b0920 2.10
IMPORTANT NOTICE
Technical changes which improve the performance of the device may be made without prior notice!
Printed in the United States of America. This document is the intellectual property of Kollmorgen™. All rights reserved. No
part of this work may be reproduced in any form (by photocopying, microfilm or any other method) or stored, processed,
copied or distributed by electronic means without the written permission of Kollmorgen™.
ky Kollmorgen | October 2014 2

AKI-CDA-MOD-04T | CONTENTS
1 General
1.1 About This Manual ....................................................................... 4
2 Safety Precautions
2.1 General ................................................................................... 5
2.2 UL and cUL Installation .................................................................. 5
2.3 During Installation ........................................................................ 7
2.4 During Use ................................................................................ 7
2.5 Service andMaintenance ............................................................... 7
2.6 DismantlingandScrapping .............................................................. 7
2.7 AppearanceofAirinTouchScreen ..................................................... 7
3Installati
on
3.1 Space Requirements .................................................................... 8
3.2 InstallationProcess ...................................................................... 9
3.2.1 ConnectionstotheController ................................................... 10
3.2.2 Other ConnectionsandPeripherals ............................................ 11
4 Technical Data
5ChemicalResistance
5.1 Metal Casing ............................................................................. 14
5.2 Touch ScreenandOverlay .............................................................. 15
5.2.1 AutoflexEBA180L ............................................................... 15
5.2.2 TouchScreenSurface ........................................................... 15
5.2.3 TouchKeyboardandScreenProtectionFilm ................................... 16
6Operato
r Panel Drawings
6.1 Connectors ............................................................................... 17
6.2 CommunicationPorts .................................................................... 17
6.3 AKI-CDA-MOD-04TOutline ............................................................. 18
7Additi
onal Installation Tips
7.1 GroundingtheOperatorPanel .......................................................... 19
7.2 EthernetConnectionintheOperatorPanel ............................................ 20
7.3 To AchieveBetterEMCProtection ...................................................... 21
7.4 AmbientTemperature .................................................................... 22
7.5 Safety ..................................................................................... 23
7.6 GalvanicIsolation ........................................................................ 24
7.7 CableandBusTerminationRS485 ..................................................... 25
ky Kollmorgen | October 2014 3

AKI-CDA-MOD-04T | GENERAL
1 GENERAL
1.1 About This Manual
All Advanced Kollmorgen Interfaces are developed to satisfy the demands of human-machine
communication. Built-in functions such as displaying and controlling text, dynamic indication, time
channels, alarm and recipe handling are included.
The Advanced Kollmorgen Interfaces works primarily in an object-oriented way, making it easy to
understand and use. Configuration is carried out on a PC using the Kollmorgen Visualization Builder
configuration tool. The project can then be transferred and stored in the operator panel itself.
Various types of automation equipment such as PLCs, servos or drives can be connected to the
Advanced Kollmorgen Interfaces. In this manual, the term “the controller” refers to the connected
equipment.
This manual explains how to install the operator panel. Please refer to the Kollmorgen Visualiza-
tion Builder Programming and Installation manual for further information.
ky Kollmorgen | October 2014 4

AKI-CDA-MOD-04T | SAFETY PRECAUTIONS
2 SAFETY PRECAUTIONS
Both the installer and the owner and/or operator of the operator panel must read and understand
this installation manual.
2.1 General
• Read the safety precautions carefully.
• Check the delivery for transportation damage. If damage is found, notify the supplier as soon as
possible.
• The supplier is not responsible for modified, altered or reconstructed equipment.
• Use only parts and accessories manufactured according to specifications of the supplier.
• Read the installation and operating instructions carefully before installing, using or repairing
the HMI panel.
• Never allow fluids, metal filings or wiring debris to enter any openings in the HMI panel. This may
cause fire or electrical shock.
•Onlyqualified personnel may operate the HMI panel.
• Storing the HMI panel where the temperature is lower/higher than recommended in this manual
can cause the LCD display liquid to congeal/become isotopic.
• The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately
with plenty of water. In case of eye contact, hold the eye open, flush with plenty of water and get
medical attention.
•Thefigures in this manual serves an illustrative purpose. Because of the many variables
associated with any particular installation, the supplier cannot assume responsibility for actual
use based on the figures.
• The supplier neither guarantees that the HMI panel is suitable for your particular application, nor
assumes responsibility for your product design, installation or operation.
• It is recommended to turn on and shut down the HMI panel at least once before installing any
components/cards or before connecting the operator panel to external devices, like for example
serial devices.
2.2 UL and cUL Installation
Caution:
This section isonly valid forUL labeled AKI-CDA-MOD-04T panels.
•This
equipment is suitable for use in Class 2 non-hazardous locations only. [Combinations of
equipment in your system are subject to investigation by the local authority having jurisdiction
at the time of installation].
•All
devices have to be supplied by a Class 2 power supply.
Do not disconnectequipment unless power has been removed or thearea is known to be
non-hazardous
AVANT DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT
OUS’ASSURER QUE L‘EMPLACEMENT EST DESIGNE NON DANGEREUX.
ky Kollmorgen | October 2014 5

AKI-CDA-MOD-04T | SAFETY PRECAUTIONS
Only UL and cUL approved expansion units are allowed to be connected to the port designated
“EXPANSION”. At the moment there are no such units evaluated orallowed.
SEULES LES UNITÉS D'EXTENSION CERTIFIÉES UL ET
cUL PEUVENT ÊTRE RACCORDÉES AU PORT DÉSIGNÉ « EXPANSION ».
À L'HEURE ACTUELLE, AUCUNE UNITÉ DE CE TYPE N'A ÉTÉ TESTÉE
OU AUTORISÉE.
Do not replace expansion unit unless power has been switched off or the areais known to
be non-hazardous.
NE REMPLACEZ L'UNITÉ D'EXTENSION QUE SI LE
COURANT A ÉTÉ COUPÉ OU SI LA ZONE EST JUGÉE NON DANGEREUSE.
• This product contains a battery; this must only be changed in an area known to be non-hazardous.
•Replaceth
e battery with a BR 2032 battery. Use of another type of battery may present a risk of
fire or explosion.
Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire.
LA BATTERIE PEUT EXPLOSER EN CAS DE MAUVAISE MANIPULATION.
NE LA RECHARGEZ PAS, NE LA DÉMONTEZ PAS ET NE LA JETEZ
PASDANSLEFEU.
• For use on a flat surface of a type 4X enclosure indoor use only.
• Use minimum 75°C copper conductors only.
• To make wiring connections to the power supply connector, follow the table with cable and torque
specifications below:
Terminal Block Connector Wire Size TQ Lb.In.
X1/X100 Phoenix connectors AWG 30–12 5–7
X1/X100 Anytek connectors AWG 24–12 3.5
• These devices are Class 2 supplied programmable controllers (industrial PCs) for the use in
industrial control equipment and are intended to be (front) panel mounted (Type 1 and 4x for
indoor use only).
Caution:
The enclosure provides a degree of protection ofat least IP20, but when installed in an
apparatus, it should meet IP54.
LE BOÎTIER OFFRE UN DEGRÉ DE PROTECTION D'AU MOINS IP20, MAIS
LORSQU'IL EST INSTALLÉ DANS UN APPAREIL, IL DOIT ÊTRE DE CLASSE IP54.
ky Kollmorgen | October 2014 6

AKI-CDA-MOD-04T | SAFETY PRECAUTIONS
2.3 During Installation
• The HMI panel is designed for stationary installation on a plane surface, where the following
conditions arefulfilled:
–no high explosive risks
–no strong magnetic fields
–no direct sunlight
–no large, sudden temperature changes
• Install the HMI panel according to the accompanying installation instructions.
• Ground the HMI panel according to the accompanying installation instructions.
•Onlyqualified personnel may install the HMI panel.
• Separate the high voltage, signal and supply cables.
• Make sure that the voltage and polarity of the power source is correct before connecting the HMI
panel to the power outlet.
• Peripheral equipment must be appropriate for the application and location.
2.4 During Use
• Keep the HMI panel clean.
• Emergency stop and other safety functions may not be controlled from the HMI panel.
• Do not use excessive force or sharp objects when operating the touchscreen.
2.5 Service and Maintenance
•Onlyqualified personnel should carry out repairs.
• The agreed warranty applies.
• Before carrying out any cleaning or maintenance operations, disconnect the equipment from
the electrical supply.
• Clean the display and surrounding front cover with a soft cloth and mild detergent.
• Replacing the battery incorrectly may result in explosion. Only use batteries recommended
by the supplier. During the warranty period, the battery needs to be replaced by an authorized
Kollmorgen service center.
2.6 Dismantling and Scrapping
• The HMI panel or parts thereof shall be recycled according to local regulations.
• The following components contain substances that might be hazardous to health and the
environment: lithium battery, electrolytic capacitor and display.
2.7 Appearance of Air in Touch Screen
The layer structure of the touch screen contains air and in rare cases appearance of bubbles can
arise. This is purely cosmetic and does not affect any functionality of the HMI panel. The appearance
can occur under certain environmental conditions such as temperature, humidity, and atmospheric
pressure.
ky Kollmorgen | October 2014 7

AKI-CDA-MOD-04T | INSTALLATION
3INSTALLATION
3.1 Space Requirements
• Maximum installation plate thickness: 11 mm
• Space requirements in millimeters when installing the operator panel:
50 mm
100 mm
100 mm
100 mm
104 mm 50 mm
145 mm
43 mm
Note:
The dimensions on the drawing are not proportional.
ky Kollmorgen | October 2014 8

AKI-CDA-MOD-04T | INSTALLATION
3.2 Installation Process
The following is needed:
• A Phillips/slot screwdriver
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Place the HMI panel on a stable surface during installation.
Dropping the HMI panel or letting it fall may cause damage.
2. To cut a correct opening for the HMI panel, use the cut out dimensions in the outline drawing. For
more information, see sections Operator Panel Drawings and Technical Data.
3. Secure the HMI panel in position using all the fastening holes and the provided brackets and
screws:
x 4 0.5 - 1.0 Nm
ky Kollmorgen | October 2014 9

AKI-CDA-MOD-04T | INSTALLATION
4. Connect the cables in the specified order, according to the drawing and steps below.
Caution:
•The HMI panel must be brought to ambient temperature before it is started up. If condensation forms, ensure
that the HMI panel is dry before connecting it to the power outlet.
•Ensure that the HMI panel and the controller system have the same electrical grounding (reference voltage
level), otherwise errors in communication may occur.
•Ensure that the voltage and polarity of the power source is correct.
•Separate high voltage cables from signal and supply cables.
•Shielded communication cables are recommended.
24V DC
RS232/
RS422/
RS485
24V DC
A
D
Controller
Power
B
Ethernet
C
–Connect cable A.
–Connect cable B, using an M5 screw and a grounding conductor (as short as possible), that is
sized correctly according to local electrical codes.
–Connect cable C.
–Connect cable D. The recommended cross-section of the cable is 1.5 mm2.
5. Carefully remove the laminated film over the HMI panel display, to avoid static electricity that could
damage the panel.
Note:
When connecting the HMI panel to the power outlet for the first time, make sure not to interrupt power for a
minimum of 48 hours in order to charge the battery completely. After that, the batterymay be charged partly
duringashorterperiodoftime.
3.2.1 Connections to the Controller
For information about the cables to be used when connecting the HMI panel to the controller, please
refer to the help file for the driver in question.
ky Kollmorgen | October 2014 10

AKI-CDA-MOD-04T | INSTALLATION
3.2.2 Other Connections and Peripherals
Cables, peripheral equipment and accessories must be suitable for the application and its
environment. For further details or recommendations, please refer to the supplier.
ky Kollmorgen | October 2014 11

AKI-CDA-MOD-04T | TECHNICAL DATA
4 TECHNICAL DATA
Parameter AKI-CDA-MOD-04T
Front panel,
W×H×D
145×103×7mm
Cut out dimensions,
W×H
128 × 87 mm
Mounting depth 43 mm (143 mm including clearance)
Standalone
mounting
VESA 50 × 50
Note: Maximum screw length for VESA mounting is 4 mm. Usage of longer screws
may lead to damage.
Front panel seal IP 65
Rear panel seal IP 20
Touch screen
material
Polyester on glass, resistive.
Overlay: Autoflex EBA 180L(1).
Touch screen
operations
1 million finger touch operations
Reverseside
material
Powder-coated aluminum
Frame material Powder-coated aluminum
Weight 0.5 kg
Serial port for
COM1 RS232 and
COM2
RS422/RS485
9-pin D-sub contact with RS232 RTS/CTS, chassis-mounted female with standard
locking screws 4-40 UNC
Serial port for
COM3 RS232 and
COM4
RS422/RS485
9-pin D-sub contact with RS232 RTS/CTS, chassis-mounted female with standard
locking screws 4-40 UNC
Ethernet 1×1
0/100 Base-T (shielded RJ45)
USB1×USB Host 2.0, max output current 200 mA
Processor 400MHzARM9
External storage
media
1×SD card (optional). Only compatible with the standard SD format with up to 2 GB
storage capacity.
Flash memory
(application memory)
128 MB SSD (NAND Flash)
Memory RAM 128 MB (DDR2)
LED 1 × blue/red software programmable
Real time clock Yes (on chip)
Battery(2) Lithium battery type BR 2032, soldered
Power consumption
at rated voltage
3.6 W
Fuse Internal DC fuse, 2.0 AT, 5 × 20 mm
ky Kollmorgen | October 2014 12

AKI-CDA-MOD-04T | TECHNICAL DATA
Parameter AKI-CDA-MOD-04T
Power supply +24 V DC (18 to 32 V DC)
CE: The power supply must conform with the requirements according to IEC 60950
and IEC 61558-2-4.
UL and cUL: The power supply must conform with the requirements for class II power
supplies.
Display TFT-LCD with LED backlight. 480 × 272 pixels, 64 k colors
Active area of
display, W × H
95.0 × 53.9 mm
Operating
temperature
-10°Cto+60°C
Storage temperature -20 °C to +70 °C
Relative humidity in
operation
<85% non-condensed
UL approval Yes, for UL labeled AKI-CDA-MOD-04T panels, UL 508
ky Kollmorgen | October 2014 13

AKI-CDA-MOD-04T | CHEMICAL RESISTANCE
5 CHEMICAL RESISTANCE
5.1 Metal Casing
The frame and casing material is powder-coated aluminum. This powder paint withstands exposure
to the following chemicals without visible change:
Acetic acid 10% Phosphoric acid 4%
Citric acid 10% Phosphoric acid 10%
Diesel Sea water
Distilled water Sodium chloride 2%
Edible oilSodium chloride 20%
Fuel oil Sulphuric acid 20%
Hydrogen peroxide 3% Tap water
The powder paint shows limited resistance to the following chemicals at room temperature:
Butanol Nitric acid 3%
Hydrochloric acid 5% Nitric acid 10%
Isopropyl alcohol Phosphoric acid 43%
Sodium hypochlorite 10% Turpentine
Note:
If exposure to any of the above chemicals is demanded, it is recommended to first test the
chemical in a hidden spot of the metal casing.
The powder paint shows little or no resistance to the following chemicals at room temperature:
Acetic acid, conc. Methyl-ethyl ketone Toluene
Acetone Nitric acid 30% Trichlorethylene
Ammonia 5% Phenol Xylene
Ammonia, conc. Sodium hydroxide 5% 97 octane unleaded petrol
Ethyl acetate Sodium hydroxide 30% 98 octane leaded petrol
ky Kollmorgen | October 2014 14

AKI-CDA-MOD-04T | CHEMICAL RESISTANCE
5.2 Touch Screen and Overlay
5.2.1 Autoflex EBA 180L
Autoflex EBA 180L covers the overlay surrounding the screen.
Solvent Resistance
Autoflex EBA 180L withstands exposure of more than 24 hours duration under DIN 42 115 Part 2 to
the following chemicals without visible change:
Ajax / Vim in solution Downy / Lenor(1) Phosphoric acid (<30%)
Alkalicarbonate solution(1) Ethanol Potassium ferricyanide
Ammonia (<40%)(1) Glycerine Potassium hydroxide (<30%)
Acetic acid (<50%) Glycol Pure Turpentine
Ariel powder in solution(1) Gumption(1) SBP 60/95(1)
Bleach(1) Hydrochloric acid (<36%) Sulfuric acid (<10%)
Castor oil Linseed oil Tomato ketchup
Caustic soda (<40%)(1) Methanol Trichloroacetic acid (<50%)
Cutting oil Nitric acid (<10%) White Spirit
Cyclohexanol Paraffinoil Windex(1)
Diacetone alcohol Persil powder in solution(1) Wisk
Diesel Petroleum spirit(1) Acetonitrile
(1) Extremely faint glossing of the texture was noted.
Autoflex EBA 180L withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial acetic
acid without visible change.
Autoflex EBA 180L is not resistant to high pressure steam at over 100 °C or the following chemicals:
Concentrated mineral acids Benzyl alcohol
Concentrated caustic solution Methylene chloride
5.2.2 Touch Screen Surface
The touch screen surface on the operator panel withstands exposure to the following solvents without
visible change:
Solvents Time
Acetone 10 minutes
Isopropanol 10 minutes
Toluene 5 hours
ky Kollmorgen | October 2014 15

AKI-CDA-MOD-04T | CHEMICAL RESISTANCE
5.2.3 TouchKeyboard and Screen Protection Film
Autoflex EBA 180L
It is recommended to use the Autoflex EBA 180L protection film that can be ordered from Kollmorgen.
Solvent Resistance
The chemical resistance for Autoflex EBA 180L is described in section Autoflex EBA 180L.
Outdoor Use
In common with all polyester based films, Autoflex EBA 180L is not suitable for use in conditions of
long-term exposure to direct sunlight.
Note:
The layer structure of the touch screen contains air and in rare cases appearance of bubbles can arise. This is
purely cosmetic and does not affect any functionality of the panel. The appearance can occur under certain
environmental conditions such as temperature, humidity, and atmospheric pressure.
ky Kollmorgen | October 2014 16

AKI-CDA-MOD-04T | OPERATOR PANEL DRAWINGS
6 OPERATOR PANEL DRAWINGS
6.1 Connectors
1234
COM 3/4LANCOM 1/2
Pos. Connector Description
1 Power supply +24 V DC (18-32 V DC)
2COM 1/2 Communication Ports
3LAN 1 × 10/100 Base-T (shielded RJ45)
4COM 3/4 Communication Ports
6.2 Communication Ports
Serial port, 9-pin female Serial port, 9-pin female
Pin COM1 COM2 COM3 COM4
1-RS422 Tx+
RS485 Tx+/Rx+ -RS422 Tx+ RS485 Tx+/Rx+
2RS232 RxD -RS232 RxD -
3RS232 TxD -RS232 TxD -
4-RS422 Rx+ -RS422 Rx+
5GND GND GND GND
6-RS422 Tx-
RS485 Tx-/Rx- -RS422 Tx- RS485 Tx-/Rx-
7RS232 RTS --
RS422 RTS+
8RS232CTS -- RS422 RTS-
9-RS422 Rx- -RS422 Rx-
ky Kollmorgen | October 2014 17

AKI-CDA-MOD-04T | OPERATOR PANEL DRAWINGS
6.3 AKI-CDA-MOD-04T Outline
COM1 RS232 / COM2 RS422/RS485
24 V DC
COM3 RS 232 / COM4 RS422/RS485
Ethernet
USB host
SD memory
card slot
Expansion port
87
104
43
99
99
128
9
7
max. 11 mm
145
ky Kollmorgen | October 2014 18

AKI-CDA-MOD-04T | ADDITIONAL INSTALLATION TIPS
7 ADDITIONAL INSTALLATION TIPS
When experiencing communication problems in for example noisy environments or when operating
close to temperature limits, the following recommendations are to be noticed.
7.1 Grounding the Operator Panel
1
2
3
4
5
6
5350
Door
Operator panel
Ferrite core
Mounting plate in the cabinet
Power supply
24 V DC
The operator panel’s mounting clamps do not provide a secure grounding connection between the
panel and the device cabinet, see 1 in drawing above.
1. Connect a wire that is sized correctly according to local electrical codes between the operator
panel’s quick-connect plinth and the panel’s chassis, see 2 in drawing above.
2. Connect a wire or grounding braid that is sized correctly according to local electrical codes
between the operator panel’s chassis and the closest grounding point on the door, see 3 in
drawing above.
3. Connect a strong but short grounding braid between the door and the device cabinet, see 4 in
drawing above.
4. Twist the cables onto the 24 V DC feed, see 5 in drawing above.
2 turns around the ferrite core provide 4 times the suppression of 1 turn.
3 turns around the ferrite core provide 9 times the suppression of 1 turn.
A ferrite core suppresses disturbances to the 24 V feed, see 6 in drawing above.
Note:
The grounding wires should be short and the conductor should have a large area.
Alo
ng, thin grounding wire has a very high impedance (resistance) at high frequencies and will not guide
disturbances to the ground.
Multi-wire conductors are better than single wire conductors with the same area.
Ab
raided conductor wire with the same area is even better. The best is a short, thick grounding braid.
ky Kollmorgen | October 2014 19

AKI-CDA-MOD-04T | ADDITIONAL INSTALLATION TIPS
7.2 Ethernet Connection in the Operator Panel
1
2
3
4
5
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
Industrial Ethernet
Operator panel
Operator panel
Operator panel
Operator panel
Shielded
Short and
unshielded
0.1 μF
250 V
1-1
3-3
8-8
2-2
In some industrial units for Ethernet, the RJ45 contact’s shield is connected to the chassis via a
capacitor, see 1 in drawing above.
The operator panel’s Ethernet shield is directly connected to the chassis, see 2 in drawing above.
1. Check whether the other Ethernet unit has its shield directly grounded or grounded via a capacitor.
Note:
In many cases, connecting the shielded Ethernet cabling to the chassis at both ends is inappropriate. Hum or
grounding loops can occur. Unshielded cabling may even result in fewer communication errors.
A good solution may be to use a shielded Ethernet cable, but to connect the shield at one end only.
One option is to break the shield, see 3 in drawing above.
A more elegant method is to expand the shielded Ethernet cabling with a piece of unshielded Ethernet
cable, see 4 in drawing above.
The shield can be grounded via an external 0.1 µF/250 V plastic capacitor, see 5 in drawing above.
This will connect the HF transients to ground.
ky Kollmorgen | October 2014 20