Kolpin Outdoors 15-5640 Installation and operating instructions

© 2017 Kolpin Outdoors Inc. REV 02
MID-MOUNT KIT
FOR YAMAHA ATV’s
P/N 15-5640
ASSEMBLY / OWNERS MANUAL
Application
PLOW PUSH RAME NO. 15-0070, 33-0000 or 33-0070
Before you begin, please read these instructions and check to be sure all parts and tools are ac-
counted for. The following instructions contain details required to install and service the contents of
this kit.

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© 2017 Kolpin Outdoors Inc. REV 02
OPERATING INSTRUCTIONS
Congratulations! You’ve just purchased the most durable plow component in the industry. Kolpin plow components work great for
summer or winter plowing. With proper care and maintenance, your Kolpin plow system will last for years to come!
NOTICE
P ow operation requires
additiona components for operation: Kolpin Plow
Blade, Kolpin Plow Push Frame, High Rise Plow
Push Frame, Winch Kit* and/or manual lift
*These components may be specific to your vehicle.
Please read and understand all assembly instructions, notices and warnings before assembling and operating your Kolpin plow
system.
Fo ow these guide ines to ensure satisfactory operation:
• Read this manual and your ATV/ UTV operators manual before use.
• Periodically check for wear and tightness of all fasteners. Replace or re-torque fasteners as necessary.
• Before first use, set plow in the furthest right or left angled position to check for interference with the vehicle.
• Operate with extreme caution on slopes and rough terrain. Be familiar with the area before you plow.
• Be aware of immovable objects that could be hidden in the area you are plowing.
• To avoid damage when pushing snow into a pile, reverse direction before raising the plow blade.
• Do not ram the plow blade into piles of snow.
• or best results, set the suspension preload of your ATV/ UTV to the stiffest setting.
• To reduce steering effort and increase mobility, set the air pressure of your tires to the maximum pressure specification.
• The plow skids are adjustable. General skid setting is even with the plow wear bar bottom edge, higher settings reduce the
chance of rocks and gravel from being collected.
• To increase traction during plow operation, operators can try: Securing weight to the ATV/ UTV for additional tire downforce,
reducing tire air pressure, or installing tire chains.
SAFETY INFORMATION
Our plow systems were designed with your safety in mind. Please read and understand all Cautions, Notices and Warnings in this
manual before you begin. In order to protect you and your ATV/UTV, certain parts of the plow system and/or hardware are designed to
fail when the equipment is over-stressed.
DANGER
TO AVOID SERIOUS INJURY OR DEATH:
1. DO NOT EXCEED 5 MPH (8 KMH) WITH BLADE INSTALLED.
2. OPERATE WITH EXTREME CAUTION ON SLOPES, STEEP GRADES, AND ROUGH TERRAIN.
3. ALLOW NO RIDERS ON BLADE OR ATV/UTV WHILE MOVING OR STATIONARY.
4. KEEP BYSTANDERS AWAY FROM THE BLADE OR ATV/UTV WHILE MOVING OR STATIONARY.
5. WHEN PUSHING HEAVY MATERIAL, DIRECTION CONTROL MAY BECOME DIFFICULT.
6. BEFORE ADJUSTING BLADE: STOP ATV/UTV ENGINE; SET AND LOCK BRAKES; RAISE AND LOCK BLADE
IN UP POSITION. DO NOT ATTEMPT TO RAISE BLADE BY HAND; USE THE LIFT MECHANISM ONLY.
7. LOWER BLADE TO DOWN POSITION WHEN BLADE AND ATV/UTV ARE NOT IN USE.
8. READ BLADE'S INSTRUCTION SHEETS AND ATV/UTV OWNER MANUAL.
!!

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© 2017 Kolpin Outdoors Inc. REV 02
Kit Contents:
Item Qty Part Description Part Number
11Blade Mount Weldment CYC0032
22Clevis Pin, Zinc Plated, 10mm x 35mm PUR1209
32Hair Pin, Zinc Plated, #3 PUR1249
42P-Clamp, 1.25” Diameter PUR2145
52Mount Bracket Spacer, 1.25” PUR1848
88Locknut, Zinc Plated, M8-1.25 PUR3068
64U-Bolt, Zinc Plated, M8-1.25 x 35mm x 50mm PUR3191
78lat Washer, Zinc Plated, 8mm PUR3087
92lange Locknut, Zinc Plated, M6-1.0 PUR3073
10 2Hex Bolt, Zinc Plated, M6-1.0 x 50mm LG PUR3008
11 1Instruction Guide (not shown) -

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© 2017 Kolpin Outdoors Inc. REV 02
BEFORE YOU BEGIN:
• Your Ko pin accessory is exc usive y designed for
your vehic e
• P ease read and understand a instructions
• Verify a parts and too s are accounted for
• To ensure a satisfactory insta ation, fo ow a steps
correct y and in the sequence described
• Keep these instructions for future reference or for
informationa requests
• To faci itate insta ation, make sure that your vehic e
is c ean and free of debris
• A directions referring to right and eft are when the
rider is sitting on the machine
TOOLS REQUIRED:
• Basic Metric Hand Wrench and Socket Set
• Torque Wrench
• Do Not use impact too s to insta hardware
SPARE KITS Hardware kit
P/N CYC0034
Item Description
2Clevis Pin, Zinc Plated, 10mm x 35mm 2x
3Hair Pin, Zinc Plated, #3 2x
4P-Clamp, 1.25” Diameter 2x
5Mount Bracket Spacer, 1.25” 2x
6U-Bolt, Zinc Plated, M8-1.25 x 35mm x 50mm 4x
7lat Washer, Zinc Plated, 8mm 8x
8Locknut, Zinc Plated, M8-1.25 8x
9lange Locknut, Zinc Plated, M6-1.0 2x
10 Hex Bolt, Zinc Plated, M6-1.0 x 50mm LG 2x
APPROXIMATE ASSEMBLY TIME: 15 minutes
Note: Remova of the p astic skid p ate is recommended.
Note: If any hardware is missing, do not return to the store. Call
us to help, Toll ree 1-877-956-5746.

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© 2017 Kolpin Outdoors Inc. REV 02
Insta ation Prep:
1. Remove the middle plastic skid plate from the vehi-
cle as shown. Save middle plate for use when plow
mount is not attached to vehicle. Re-install the four
bolts to secure the front and rear skid panels. (See
Illustration 1-1).
Insta ation:
1. (700cc models) The front inner fenders were previ-
ously fastened to the middle skid plate and need to
be re-secured. Install the p-clamps, item #4, using
the spacer, item #5, to take up the gap between the
fender and frame as shown. asten assembly with
bolt, item #10, and nut, item #9, on both sides. Do
not tighten at this time as you may need to re-
position the p-clamps after installing the blade
mount. (See Illustration 1-2).
2. Place the u-bolts, item #6, around the frame
tubes as shown. (See Illustration 1-3).
3. Install the blade mount, item #1, onto the
frame with the narrow end to the front of the
ATV, aligning the oil drain plug with the hole
in the blade mount. (700cc models: re-
position p-clamps if necessary). asten u-
bolts with washers, item #7, and locknuts,
item #8. Tighten to specifications.
Remove & re-install to
secure front & rear skid
panels
Remove
Ill. 1-1
Bolt, spacer, p-clamp & locknut Ill. 1-2
8MM FASTENER TORQUE:
17 ft. lbs. (23 Nm)
ront of ATV
Ill. 1-3
Items #6, 7 & 8

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© 2017 Kolpin Outdoors Inc. REV 02
One Year Limited Warranty
or the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser,
free of charge, any part or parts found upon examination by Kolpin to be defective in material,
workmanship, or both.
All transportation costs incurred submitting product to Kolpin for warranty consideration must be
borne by the purchaser. If Kolpin determines that the product must be returned to the factory for
credit, please call 1-877-956-5746 for a Return Merchandise Authorization (RMA) number and
shipping instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse,
improper maintenance, normal wear, or other causes beyond the manufacturer’s control. In order to
protect you and your ATV, certain parts of the plow system and/or hardware are designed to fail
when the equipment is over-stressed. Parts that are lost due to loosening and improper
maintenance are not covered under warranty. This warranty does not cover removal or reinstallation
labor fees of the plow system and related components.
Peripheral products such as engines, electric motors, and actuators may carry an original
manufacturer’s warranty. Most hardware is general in nature and is easily obtained locally. Be sure
to replace with minimum metric class 8.8 specification.
Ko pin Outdoors, Inc.
Te ephone: (763)-478-5800
To Free: (877)-956-5746
Fax Number: (800)-245-7569
www.ko pin.com
Emai : customerservice@ko pin.com