Komatsu WA95-3 Manual

NOTICE
Komatsu has had the operating and maintenance in-
structions translated into all the languages of the
member states in the European Union. Should you
wish to have a version of the operating instructions
in another language, please don’t hesitate to ask at
your local dealer’s.
VEAM980500
Operation & Maintenance
Manual
WA95-3
WHEEL LOADER
SERIAL NUMBERS HA980376 and up
WARNING
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read
this manual before operating or maintaining this
machine. This manual should be kept near the machine
for reference and periodically reviewed by all personnel
who will come into contact with it.

0-1
Contents
Contents
Information on these Operating Instructions .............................................................. 1-1
Why You Should Read these Operating Instructions .................................................................... 1-3
Notes on Safety Regulations ......................................................................................................... 1-4
Correct Use .................................................................................................................................................................1-4
Safety Notes in the Operating Instructions .................................................................................................................1-4
Standards and Guidelines...........................................................................................................................................1-6
CE-Conforming Equipment ............................................................................................................ 1-8
CE-Conforming Equipment of the Manufacturer According to Document 42W-93-11130 .......................................1-10
Loading and Transporting the Machine........................................................................ 2-1
Loading and Transporting the Machine.......................................................................................... 2-3
Securing the Articulated Steering ...............................................................................................................................2-3
Lifting the Machine ......................................................................................................................................................2-3
Driving Machine Onto Loading Area of Transport Vehicle ..........................................................................................2-4
Securing the Machine During Transport......................................................................................................................2-5
After Transport.............................................................................................................................................................2-5
Dimensions, Weights, and Operating Values ................................................................................2-6
TechnicalData ................................................................................................................................ 2-7
Safety...............................................................................................................................3-1
General Safety Measures .............................................................................................................. 3-2
Safety Instructions.......................................................................................................................................................3-2
Safety Devices ............................................................................................................................................................3-2
Emergency Exit ...........................................................................................................................................................3-2
Clothing and Personal Protection ...............................................................................................................................3-2
Machine Modifications.................................................................................................................................................3-3
Before You Leave the Driver's Seat ............................................................................................................................3-3
Mounting and Dismounting .........................................................................................................................................3-3
Fire Prevention and Fire Fighting................................................................................................................................3-4
Protection Against Asbestos Dust...............................................................................................................................3-5
Protection Against Injuries ..........................................................................................................................................3-5
Working at High Temperatures ....................................................................................................................................3-5
Roll-Over Protection System (ROPS) .........................................................................................................................3-6
Attachment for Protection Against Falling Objects (FOPS) ........................................................................................3-6
Attachments ................................................................................................................................................................3-6
Battery .........................................................................................................................................................................3-7
Before You Start the Engine .......................................................................................................... 3-8
Workplace Safety ........................................................................................................................................................3-8
In the Driver's Cab.......................................................................................................................................................3-8
In-Door Operation .......................................................................................................................................................3-9
Gas, Dust, and Inflammable Vapours .........................................................................................................................3-9
Mirrors, Windows, and Lighting...................................................................................................................................3-9
Machine Operation....................................................................................................................... 3-10
Before You Start the Engine .....................................................................................................................................3-10
Reversing ..................................................................................................................................................................3-10
Driving .......................................................................................................................................................................3-10
Driving On Slopes .....................................................................................................................................................3-11
Emergency Lowering System ...................................................................................................................................3-11
Working Close to Overhead Power Transmission Lines...........................................................................................3-12
Loading......................................................................................................................................................................3-12
Good Vision...............................................................................................................................................................3-13
Working On Snow .....................................................................................................................................................3-13
Height Limitation .......................................................................................................................................................3-13
Brakes .......................................................................................................................................................................3-13

0-2
Contents
Working On Loose Soil .............................................................................................................................................3-13
Working with the Forklift Truck Attachment...............................................................................................................3-14
Parking the Machine .................................................................................................................................................3-15
Transport ...................................................................................................................................... 3-16
Loading and Unloading the Machine ........................................................................................................................3-16
Transport ...................................................................................................................................................................3-16
Safety Measures During Maintenance......................................................................................... 3-17
Personnel ..................................................................................................................................................................3-17
Prior to Start of Maintenance Measures....................................................................................................................3-17
During Maintenance ..................................................................................................................................................3-19
Tyres .........................................................................................................................................................................3-23
Labeling........................................................................................................................................ 3-24
Positions of Safety Labels.........................................................................................................................................3-24
Information Labels.....................................................................................................................................................3-25
Controls and Indicators ................................................................................................. 4-1
Overall View of the Machine .......................................................................................................... 4-3
Controls and Indicators .................................................................................................................. 4-4
Overall View ................................................................................................................................................................4-4
Instrument Panel .........................................................................................................................................................4-5
Warning Lights ............................................................................................................................................................4-6
Control Lamps .............................................................................................................................................................4-8
Measuring Indicators .................................................................................................................................................4-11
Switches ....................................................................................................................................................................4-13
Control Levers, Pedals..............................................................................................................................................4-19
Articulated Steering Catch ........................................................................................................................................4-23
Traction Device..........................................................................................................................................................4-23
Socket .......................................................................................................................................................................4-23
Door Unlocking System.............................................................................................................................................4-23
Alarm Horn for Reverse Driving (Option) ..................................................................................................................4-23
Operation ........................................................................................................................ 5-1
Running in the Machine ................................................................................................................. 5-3
Preparing the Machine Start .......................................................................................................... 5-4
Visual Checks (also refer to chapter "Maintenance Prior to Machine Start")..............................................................5-4
Adjustments Prior to Machine Start ............................................................................................... 5-6
Adjusting the Driver’s Seat..........................................................................................................................................5-6
Adjusting the Steering Column ...................................................................................................................................5-7
Adjusting the Armrest..................................................................................................................................................5-7
Adjusting the Rear-View Mirrors .................................................................................................................................5-7
Adjusting the Heating and Ventilation System ............................................................................................................5-8
Operating the Air Conditioning ....................................................................................................................................5-9
Putting on the Safety Belt..........................................................................................................................................5-10
Starting and Switching Off the Engine ......................................................................................... 5-11
Starting the Engine....................................................................................................................................................5-11
Switching Off the Engine ...........................................................................................................................................5-12
Driving ..........................................................................................................................................5-13
Start-Up .....................................................................................................................................................................5-13
Driving with the high-speed gear...............................................................................................................................5-14
Changing the Driving Direction .................................................................................................................................5-15
Reverse Driving.........................................................................................................................................................5-15
Turning ......................................................................................................................................................................5-16
Braking ......................................................................................................................................................................5-17
Stopping ....................................................................................................................................................................5-18
Longer-Distance Driving............................................................................................................................................5-19
Operating the Machine................................................................................................................. 5-20
Tyre-Appropriate Operation ......................................................................................................................................5-22
Adjusting the Bucket Positioner ................................................................................................................................5-23
Loading......................................................................................................................................................................5-24
Transporting ..............................................................................................................................................................5-26

0-3
Contents
Dumping/Unloading...................................................................................................................................................5-26
Planing ......................................................................................................................................................................5-27
Working With the Forklift Truck Attachment..............................................................................................................5-28
Precautions For Special Operations .........................................................................................................................5-29
After the work is finished ...........................................................................................................................................5-29
Instructions for Winter Operation ..............................................................................................................................5-30
Longer Standstill Periods of the Machine .................................................................................................................5-31
Troubleshooting ............................................................................................................. 6-1
Troubleshooting.............................................................................................................................. 6-3
Warning Lights and Indicators ....................................................................................................................................6-3
Electrical System.........................................................................................................................................................6-4
Engine .........................................................................................................................................................................6-5
Hydraulic System ........................................................................................................................................................6-8
Brakes .......................................................................................................................................................................6-10
Axles..........................................................................................................................................................................6-11
Driver's cab ...............................................................................................................................................................6-11
Emergency Steering Characteristics.........................................................................................................................6-12
Emergency Lowering System ...................................................................................................................................6-12
Starting the Engine with a Battery Jumper Cable .....................................................................................................6-13
Towingthe Machine ...................................................................................................................................................6-15
Inadequate Braking Effect.........................................................................................................................................6-17
Maintenance.................................................................................................................... 7-1
Maintenance Basics ....................................................................................................................... 7-3
Cleaning the Machine .................................................................................................................................................7-4
Working-Area-Dependent Maintenance .....................................................................................................................7-5
Lubricants and Operating Agents ...............................................................................................................................7-6
Replacing Safety-Related Parts ................................................................................................................................7-11
Spare Parts and Consumable Components .............................................................................................................7-12
Electrical System.......................................................................................................................................................7-13
Tyres .........................................................................................................................................................................7-15
Tools...........................................................................................................................................................................7-17
Torque for Standard Nuts and Bolts ..........................................................................................................................7-18
Maintenance Schedule................................................................................................................. 7-21
Maintenance Prior to Start ........................................................................................................... 7-23
Cooling System, Checking the Coolant Level, Topping Up Coolant..........................................................................7-23
Engine, Checking the Oil Level, Topping Up Oil........................................................................................................7-24
Engine, Draining Off Oil ............................................................................................................................................7-24
Checking the Fuel Level, Refuelling .........................................................................................................................7-25
Checking the Controls...............................................................................................................................................7-25
Checking the Electrical Connections ........................................................................................................................7-26
Heater / Air conditioning: checking rate of air flow....................................................................................................7-26
Other Maintenance Measures Prior to Start..............................................................................................................7-26
Maintenance upon Demand ......................................................................................................... 7-27
Checking the Air Conditioning System......................................................................................................................7-27
Maintenance Every 10 Operating Hours...................................................................................... 7-28
Lubrication.................................................................................................................................................................7-28
Maintenance After the First 50 Operating Hours ......................................................................... 7-29
Engine, Changing Oil and Replacing the Oil Filter Cartridge....................................................................................7-29
Replacing the Oil Filter Cartridge ..............................................................................................................................7-30
V-Belt, Checking the Condition .................................................................................................................................7-31
V-Belt, Checking and Adjusting the Tension..............................................................................................................7-31
Hydraulic System, Replacing the Filter Insert ...........................................................................................................7-32
Checking and Tightening the Wheel Nuts.................................................................................................................7-32
Front and Rear Axle, Oil Change ..............................................................................................................................7-33
Transfer Box Gearing - Changing Oil ........................................................................................................................7-34
Maintenance Every 50 Operating Hours...................................................................................... 7-35
Checking the Cooling System, Coolant Level in the Radiator and expanion tank....................................................7-35
Draining Off Water and Dirt Deposits From the Fuel Tank........................................................................................7-36
Checking the Service Brake and Oil Level, Refilling Oil ...........................................................................................7-36

0-4
Contents
Checking the Battery and Acid Level ........................................................................................................................7-37
Re-Charging the Battery ...........................................................................................................................................7-38
Lubrication.................................................................................................................................................................7-39
Maintenance Every 100 Operating Hours.................................................................................... 7-40
Draining the Water Separator, Removing Water and Dirt Deposits .........................................................................7-40
Maintenance Every 250 Operating Hours.................................................................................... 7-41
Changing the Engine Oil and Oil Filter Cartridge......................................................................................................7-41
Checking the V-Belt Condition ..................................................................................................................................7-41
Checking and Adjusting the V-belt Tension ...............................................................................................................7-41
Front and Rear Axle, Checking the Oil Level ............................................................................................................7-42
Air Filter, Removing and Re-Installing the Filter Insert, Checking and Cleaning the Filter Insert.............................7-43
Cleaning the Radiator Segments ..............................................................................................................................7-45
Lubrication.................................................................................................................................................................7-45
Maintenance Every 500 Operating Hours.................................................................................... 7-46
Changing the Fuel Filter and Filter Element .............................................................................................................7-46
Changing the Filter Cartridge of the Hydraulic System.............................................................................................7-47
Cleaning the Water Separator ..................................................................................................................................7-48
Lubrication.................................................................................................................................................................7-49
Transfer Box Gearing, Checking the Oil Level and Refilling Oil................................................................................7-49
Air Filter, Replacing the Filter Insert, Replacing the Safety Filter .............................................................................7-50
Heater/Air Conditioning: cleaning/replacing Filter Fleece
or cleaning Condenser .............................................................................................................................................7-51
Checking the ALS-Accumulator Gas Pressure (Option) ...........................................................................................7-52
Maintenance Every 1000 Operating Hours.................................................................................. 7-53
Cooling System, Exchanging Coolant and Cleaning the System ............................................................................7-53
Front Axle, Oil Change ..............................................................................................................................................7-55
Rear Axle, Oil Change...............................................................................................................................................7-55
Transfer Box Gearing, Oil Change ............................................................................................................................7-55
Service Brake ............................................................................................................................................................7-55
Checking and Adjusting System Pressures ..............................................................................................................7-55
Checking and Adjusting the Valve Play ....................................................................................................................7-55
Checking and Adjusting the Injection Nozzles, Nozzle Pressure and Fuel-Jet Pattern............................................7-55
Checking the Accumulator Gas Pressure of third Control Circuit .............................................................................7-55
Maintenance Every 2000 Operating Hours.................................................................................. 7-56
Hydraulic System, Oil Change ..................................................................................................................................7-56
Ventilating the Hydraulic Oil Tank ..............................................................................................................................7-57
Cooling System, Checking the Antifreeze Content of the Coolant ...........................................................................7-57
Checking the Cooling System ...................................................................................................................................7-57
Checking the Fuel Pump...........................................................................................................................................7-57
Checking the Fuel and Coolant Tubes, Replacing the Tubes (if required) ...............................................................7-57
Checking the Water Pump ........................................................................................................................................7-57
Checking and Adjusting the Fuel Injection and Injection time ..................................................................................7-58
Technical Data................................................................................................................. 8-1
TechnicalData ................................................................................................................................ 8-2
Noise Emission Levels ................................................................................................................................................8-3
Vibration Level ............................................................................................................................................................8-3
Limit Values for Slopes ...............................................................................................................................................8-3
Special Equipment and Attachments ........................................................................... 9-1
ALS-Electronics.............................................................................................................................. 9-3
Structure and Functioning Principle of the ALS-Electronics .......................................................................................9-3
Precautionary Measures for Switching on the ALS-Electronics..................................................................................9-3
Operation of the ALS-Electronics................................................................................................................................9-3
Handling of the Pressure Accumulator .......................................................................................................................9-4
Index..............................................................................................................................10-1

Information on these Operating
Instructions

1 -2
Information on these Operating Instructions

1 -3
Information on these Operating Instructions
Why You Should Read these Operating
Instructions
The machine must be operated, cleaned, and maintained very carefully
to ensure safe and troublefree operation. If you operate the machine
correctly, these operating instructions will help you to avoid injuries and
damage to property. To ensure this, these operating instructions take
intoaccountallapplicable legal regulations and directives; the operating
instructions comprise the following information:
• Notes on the Operating Instructions
• Notes on Transport
• Notes on Safety Regulations
• Operating Instructions
• Troubleshooting
• MaintenanceInstructions
• TechnicalData
• Notes on Lubricants and Operating Agents
The operating instructions are part of the machine and must always be
available at hand in the machine. If the operating instructions have been
lost or if they have become unreadable, because they are dirty, you may
receive a new copy from Komatsu or your local Komatsu dealer. If the
machine is resold, the operating instructions, the EU Declaration of
Conformity(CE),and the licencearetobehanded over tothenewowner.
The owner of the machine has to ensure that
•all persons driving the machine have the legally required
minimum age and are physically and mentally fit to perform the
tasks they are charged with.
•all persons in charge with operating or maintaining the machine
are appropriately instructed before operation or maintenance
is started. They must have completely read and understood
these operating instructions. In particular, this applies to the
followingsection "Notes onSafety Regulations" andthe chapter
"Safety".
•all persons driving the machine have read the accompanying
leaflet "Notes on Operation of Komatsu Construction Mach-
ines in Public Traffic" - applying to operation of construction
machines with a speed of more than 20 km/h on German public
roads.
• the machine is correctly operated.
•the machine is not improperly modified.
Please note:
If the owner modifies safety-related parts of the machine, the certificate
of conformity of the manufacturer will lapse and the person who has
performed the modification has to issue a new certificate. Should you
have any questions concerning this point, please do not hesitate to ask
Komatsu.

1 -4
Information on these Operating Instructions
Our continuous effort to improve the machine's design may lead to
changes of machine details. However, the introduction of these
improvements does not oblige us to perform them on machines which
have already been delivered and are already in use.
Iftheseimprovementsresultinminorchanges, these minor changes will
not be described in the operating instructions. Should you require new
available information about your machine or have any questions
concerningtheinformationgiven in the operating instructions, please do
nothesitatetocontact eitherKomatsuoryourresponsibleKomatsudealer.
These operating instructions may refer to attachments and special
equipment not available from your local Komatsu dealer. Should you
requireattachmentsor special equipment,askyourresponsibleKomatsu
dealer.
Notes on Safety Regulations
The procedures and precautionary measures concerning operation and
maintenance only apply on the provision that the machine is used as
intended.
Correct Use
A loader is a machine which has its own drive and which is moving on
eithertracksorwheels.Bymovinginforwarddirection,aloadercanload
material or cut the ground with the work unit (use of bucket) provided for
loading which is attached to its front.
The standard working cycle of a loader comprises filling and lifting the
loading bucket, transporting material, and emptying the loading bucket.
If you use the machine for any other purpose than specified above, we
willnotacceptanyresponsibility for safety. All considerations concerning
safety will then be up to the owner or the operating and maintenance
personnel.Inany case,neitheryounor anyotherpersonare/is authorised
to perform work and functions explicitly prohibited in these operating
instructions.
Safety Notes in the Operating Instructions
Mostaccidentsare causedbydisregardof basic safetyregulationsduring
operationandmaintenanceofmachines.Inordertoavoidaccidentsand
thus damage to persons and property, read all applicable safety notes
andwarningsintheseoperatinginstructionsand on the machine, before
youstartoperationormaintenanceofthemachineandalwaysadhereto
these safety notes and warnings.

1 -5
Information on these Operating Instructions
The chapter "Safety" starting on page 1-1 contains a summary of all
safety notes applying to this machine. We cannot, however, predict all
circumstancesresultinginpotentiallydangeroussituationswhenoperating
andmaintainingthemachine.Forthisreason,itmaybepossiblethatthe
safety notes in these operating instructions and on the machine do not
comprise all possible safety measures. If procedures or measures are
requiredwhicharenotrecommendedorapproved,youmustensurethat
performing them is neither dangerous nor involving potential damage to
themachine.Shouldyouhaveany doubtconcerningsafetyofaprocedure,
either directly contact Komatsu or your responsible Komatsu dealer.
The following signal words are used to indicate safet notes in these
operating instructions and on the labels attached to the machine:
DANGER This word is used in the safety notes and on
safety labels in situations or places where severe
injuries cannot be ruled out, if the danger is not
avoided. The safety notes or labels contain
precautionary measures which must be heeded
to avoid this danger.
WARNING This word is used in the safety notes and on
safety labels, if there is a potentially dangerous
situation which may lead to severe injury, if the
danger is not avoided. The safety notes or labels
contain precautionary measures that must be
realised to avoid this danger.
CAUTION This word is used in the safety notes and on
safety labels in dangerous situations which may
lead to minor injury, if the danger is not avoided.
It may also refer to dangers which may lead to
damage of the machine.
NOTE This word is used for precautionary measures
which must be realised to exclude processes
which would shorten the service life of the
machine.
IMPORTANT This word is used for important additional
information.

1 -6
Information on these Operating Instructions
Standards and Guidelines
This machine is labelled with the CE mark indicating that it meets all
basic requirements concerning safety and protection of health of the EU
Machinery Directive 89/392/EEC, its supplements 91/368 EEC and
93/44 EEC for Europe, and the regulation 95/27/EEC. In addition, the
harmonised European standards EN 292-2 and EN 474/1 of 1994, and
EN 474-3 of 1996 were applied for manufacture of the machine. This
fact is documented in the EU Declaration of Conformity (CE) which is
supplied together with the machine.
This means that in those cases in which the machine is modified in such
a way that safety of the machine is affected, the person responsible for
safety of the machine is the one who has arranged for the machine to be
modified. If you use the machine for any other purpose than that defined
as correct use, you are the person who has to ensure that safety is
maintained. Modifications of the machine or use of the machine for any
other purpose than that specified as correct use may require a new CE
mark and thus new issuing of an EU Declaration of Conformity.
If a machine is used in other countries than Germany, it may be possible
thatspecialnationalsafetydevicesandspecificationsare missing which
may be required for the application in the relevant country. For example,
for Komatsu machines, the manufacturer has to design the cab roof in
suchaway that a warning beacon can be attachedtotheroof.However,
whendriving themachineon roads,thiswarning beaconmustbe covered.
Should you have any questions concerning standards and guidelines in
the respective country the machine is to be used in, please ask your
Komatsu dealer before you start commissioning the machine.
Inadditiontotheoperating instructions, you must also adhere to all legal
regulations on public traffic and all applicable regulations on prevention
of accidents. A corresponding leaflet "Notes on Operation of Komatsu
Construction Machines in Public Traffic" - applying to operation of
construction machines with a speed of more than 20 km/h on German
public roads - has been handed over to the dealer together with the
machine papers.
The expert inspection for earthmoving machines has to be performed
according to VBG 40 § 50 (VBG: German Administrative Professional
Association). The requirements for this expert inspection are defined in
the paragraphs 1 to 3 as follows:
1)Priorto first commissioning andaftermajormodifications,earthmoving
machinesmustbeinspected by an expertbeforetheyareputinto service
again.
2) Earthmoving machines must be inspected by an expert at least once
every year. Moreover and depending on the respective operating and
local conditions, they must additionally be inspected by an expert, when
required.
3) The inspection results must be recorded in writing and stored at least
until the next inspection is due.

1 -7
Information on these Operating Instructions
Notes on Later Installation of Electrical and Electronical Devices
and Components
Electrical or electronical devices and/or components installed later emit
electromagnetic radiation which may influence the proper function of
electroniccomponents and parts of the machine.Thismay impair safety
ofthemachineand endanger persons. For this reason, strictly adhere to
the following safety notes.
If you later install electrical and electronical devices and/or components
in the machine and connect them to the vehicle electrical system, you
are responsible for any malfunctions of the vehicle electronics or other
components resulting from this installation. Above all, check that all
electricalandelectronicalcomponents which you install latercomplywith
the valid version of the EMC directive 89/336/EEC and that they are
labelled with the CE mark.
Thefollowingrequirements must additionallybemetfor a laterinstallation
of mobile communication systems (e.g. radio, telephone):
• Only install devices which have a licence referring to valid national
regulations (e.g. BZT-licence in Germany).
• The device must be stationary.
• Onlyuseportableormobiledevices in the cab, if they are connected
to a stationary external aerial.
• Install the sender in such a way that it is physically separated from
the vehicle electronics.
• Wheninstallingtheaerial,makesurethatitisinstalledcorrectlywith
agoodchassisearthconnectionbetweentheaerialandthechassis
of the vehicle.
Inaddition, adhere to all informationabout installation and connection of
cables and maximum power input indicated in the manufacturer's
installation instructions of the machine.

1 -8
Information on these Operating Instructions
CE-Conforming Equipment
CE-conforming equipment
WA 95-3
1 2 3 4 –
Type Part No. Volume
m³
Hydr.
pressure
bar
Weight
kg
Bucket WA95-3
42W-70-12021 1,1 --- 387
42W-70-12030 1,1 --- 411
42W-70-12090 0,9 185 670
42W-70-12100 0,9 185 620
42W-70-12210 1,0 185 700
42W-70-12240 1,0 185 640
42W-70-12051 1,25 --- 410
42W-70-12061 1,6 --- 420
42W-70-12120 1,0 185 540
42W-70-12080 1,5 185 770
42W-70-12110 1,0 185 615
CE_1WA95.TBL

1 -9
Information on these Operating Instructions
*) Standing security 80% of the tipping load on firm and level ground
**) Standing security 60% of the tipping load on uneven ground
STD Machine in standard version
CTW Machine with counterweight
CE-conforming equipment
WA 95-3
1 2 3 4 –
Type Part No. Work load of fork
carrier STD
kg / pair
Work load of fork
carrier with CTW
kg / pair
Weight
kg
Fork carrier WA95-3 42U-70-12080 *) 2500
**) 1870 *) 2600 **) 1950 121
CE-conforming equipment
WA 95-3
1 2 3 4 –
Type Part No. Carrying capacity
mm / kg Carrying capacity mm / kg Weight kg
crane boom WA95-3 42U-70-12530 500 / 1500 1000 / 1300 100
CE_2WA95.TBL

1-10
Information on these Operating Instructions
CE-Conforming Equipment of the Manufacturer
According to Document 42W-93-11130
U:\DTP\BA75\CEAUS75.WMF

1-11
Information on these Operating Instructions
CE-Conforming Equipment of the
Manufacturer According to Document 42W-93-
11130
Theresponsibility forobservingtheregulationswhich arevalidforwheel
loaders with "exchangeable equipment/attachments" (e. g. bucket or
forklift truck attachment), which is supplied by other manufacturers
lies with the supplier of the relevant parts which were subsequently
fitted to the machine.
The guidelines for CE Conformity and road-traffic registration are
deemedtohave been fulfilledwhenthemanufacturerof the equipment
confirms fulfilment of the document 42W-93-11130.
The certificate must be sent to the customer and the manufacturer of
the wheel loader. Only then will the CE conformity declaration for the
specific wheel loader be valid.
The dimensions X1, X2, Y1 and Y2 must be provided by the
manufactureroftheequipment for approval for use on public roads. *)
It is required to add the dimension Sh to the dimension D2 (smallest
tyre radius).
The figure G (in kg) represents the maximum load (equipment and
operating load) permitted to act at this point.
*) valid in Germany
A1 Distance bucket pivoting point - front axle, horizontal
A2 Distance bucket pivoting point- front axle, vertical
B1 Distance driver's eye - front axle, horizontal
B2 Distance driver's eye - front axle, vertical
D1 Distance front axle- lower edge of headlights, horizontal
D2 Distance front axle- lower edge of headlights, vertical
G Weight of the equipment and carrying load without additional
counterweight
H1 Distance bucket pivoting point - upper edge of bucket, vertical
(carryingposition)
H2 Distance bucket pivoting point - to visual line, vertical
(carryingposition)
J Distance road level - lower edge of bucket in carrying position
(to be considered during driving on public roads)
Sh Distance road level - front axle
X1 Distance cutter protection - front axle, horizontal
X2 Distance cutter protection - road level, vertical
Y1 Distance teeth protection - front axle, horizontal
Y2 Distance teeth protection - road level, vertical
a tip-in angle
b1 Bucket connection dimension boom width, interior
c Bucket connection dimension between d1 and d2, vertical
d1 Bucket connection dimension bolts for boom
d2 Bucket connection dimension bolt for tip-in rod
e Bucket connection dimension d1- d2 horizontally displaced
h Distance lower edge of bucket - drill hole of boom bolt
WA 95 42W-93-11130
A1 1,670
A2 1,180
Sh 545
B1 1,980
B2 1,860
C1 1,490
C2 1,490
D1 285
D2 1,075
G2,480
H1 1,030
H2 1,400
J270
X1
X2
Y1
Y2
a52
b1 860
c312
d1 40
d2 40
e15
h200
Tyre Dunlop 455/70 R20
Bucket 42W-70-12030
1.1 m³
CEDok95.TBL

1-12
Information on these Operating Instructions

2-1
Loading and Transporting the Machine
Loading and
Transporting the
Machine

2-2
Loading and Transporting the Machine