MULTIQUIP Mikasa Series User manual

OPERATION MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
SERIES
MODEL MTX80HDR
TAMPING RAMMER
(HONDA GXR120RT-KRBF GASOLINE ENGINE)
Revision #5 (12/01/22)
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PAGE 2 — MTX80HDR RAMMER • OPERATION MANUAL — REV. #5 (12/01/22)
PROPOSITION 65 WARNING
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PAGE 4 — MTX80HDR RAMMER • OPERATION MANUAL — REV. #5 (12/01/22)
TABLE OF CONTENTS
MTX80HDR Rammer
Proposition 65 Warning ........................................... 2
Safety Information ............................................... 5–8
Specifications .......................................................... 9
Noise And Vibration Emissions.............................. 10
General Information............................................... 11
Components .......................................................... 12
Basic Engine.......................................................... 13
Transporting And Lifting......................................... 14
Inspection .............................................................. 15
Operation......................................................... 16–17
Maintenance.......................................................... 18
Troubleshooting (Engine)................................. 19–20
Troubleshooting (Rammer) .................................... 21
NOTICE
Specifications and part numbers are subject to change
without notice.
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MTX80HDR RAMMER • OPERATION MANUAL — REV. #5 (12/01/22) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
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PAGE 6 — MTX80HDR RAMMER • OPERATION MANUAL — REV. #5 (12/01/22)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION

NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.

NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.

NEVER operate this equipment under the influence of
drugs or alcohol.

ALWAYS check the equipment for loosened threads or
bolts before starting.

DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE

This equipment should only be operated by trained and
qualified personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.

NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.

ALWAYS know the location of the nearest
fire extinguisher.

ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep a
phone on the job site.
Also, know the phone numbers of
the nearest ambulance, doctor and fire department.
This
information will be invaluable in the case of an emergency.
RAMMER SAFETY
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any
emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
DO NOT
use this machine on ground that is harder than
the machine can handle, or for driving pilings or tamping
rock beds. Furthermore, use of the machine on sloping
ground, such as the side of an embankment, may make
the machine unstable and can cause an accident. It can
also result in premature machine wear due to uneven
loads on the machine.
Use the machine with confidence for tamping earth and
sand, soil, gravel, and asphalt. DO NOT
use the machine
for other types of jobs.
CAUTION
NEVER
lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.

Fix damage to machine and replace any broken parts
immediately.
ALWAYS
store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
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MTX80HDR RAMMER • OPERATION MANUAL — REV. #5 (12/01/22) — PAGE 7
SAFETY INFORMATION
ENGINE SAFETY
DANGER

The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.

The engine of this equipment
requires an adequate free flow
of cooling air. NEVER operate
this equipment in any enclosed
or narrow area where free flow
of the air is restricted. If the air
flow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
WARNING

DO NOT place hands or fingers inside engine
compartment when engine is running.

NEVER operate the engine with heat shields or
guards removed.

DO NOT remove the engine oil drain plug
while the engine is hot. Hot oil will gush
out of the oil tank and severely scald any
persons in the general area of the rammer.
CAUTION

NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE

NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter
frequently to prevent engine malfunction.

NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
FUEL SAFETY
DANGER

DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
DO NOT
start the engine near spilled fuel or combustible
fluids. Fuel is extremely flammable and its vapors can
cause an explosion if ignited.
ALWAYS
refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS
use extreme caution when working with
flammable liquids.
DO NOT
fill the fuel tank while the engine is running
or hot.
DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.

Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
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PAGE 8 — MTX80HDR RAMMER • OPERATION MANUAL — REV. #5 (12/01/22)
SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION

NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE

Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.

Always make sure crane or lifting device has been
properly secured to the lifting bail (hook) of the
equipment.

ALWAYS shutdown engine before transporting.

NEVER lift the equipment while the engine is running.

Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.

Use adequate lifting cable (wire or rope) of sufficient
strength.

Use one point suspension hook and lift straight
upwards.

DO NOT lift machine to unnecessary heights.

ALWAYS tie down equipment during transport by
securing the equipment with rope.

Never allow any person or animal to stand underneath the
equipment while lifting.
ENVIRONMENTAL SAFETY
NOTICE

Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of
hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
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MTX80HDR RAMMER • OPERATION MANUAL — REV. #5 (12/01/22) — PAGE 9
SPECIFICATIONS
Table 1. Rammer Specifications
Overall Height 40.43 in. (1027 mm)
Overall Width 13.78 in. (350 mm)
Over Length 31.02 in. (788 mm)
Shoe Size (W x L) 13.4 x 11.2 in. (340 x 285 mm)
Fuel Tank Capacity 2.7 qt. (2.5 liters)
Lubrication Oil Capacity 0.8 qt. (0.75 liter)
No. of Impacts Per Second 10.7 - 11.5
Impact Force 2,855 lbf (12.7 kN)
Impact Plate Stroke 2-3.15 in. (50 - 80 mm)
Operating Weight 181 lbs. (82 kg)
Table 2. Engine Specifications
Model Honda GXR120RTKRBF Engine
Type Air-Cooled 4 Stroke, Overhead camshaft,
single cylinder gasoline engine
Piston Displacement 7.4 cu.in. (121 cc)
Max. Output 3.6 hp/3,600 rpm (2.7 kW)
Max Governed Speed, No Load 3,800 - 4,100 rpm
Cooling System Air-Cooled
Engine Oil Capacity 0.3 qt. (0.28 liters)
Fuel Unleaded gasoline
Lubricant for Engine Automobile Oil; Class SE or higher
Starting System Recoil Starter
Spark Plug Type NGK CR5HSB/DENSO V16 FSR-VB
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PAGE 10 — MTX80HDR RAMMER • OPERATION MANUAL — REV. #5 (12/01/22)
NOISE AND VIBRATION EMISSIONS
NOTES:
1. Products are tested for sound pressure level in accordance with European Directives 2000/14/EC and 2005/88/EC, relating to Noise Emission
in the Environment by equipment for use outdoors.
2. Products are tested for hand/arm vibration (HAV) level in accordance with European Directives 2002/44/EC and EN500-4 and ISO 5349-1:2001,
ISO 5349-2:2001.
Table 3. Noise and Vibration Emissions
Measured Sound Power Level in dB(A) 104
Guaranteed Sound Power Level in dB(A) 107
Guaranteed Sound Pressure Level at Operator Station in dB(A) 94
Hand-Arm Vibration in m/s25.6
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