Komatsu WA470-5H Manual

Komatsu has had the operating and maintenance instructions
translated into all the languages of the European Union.
Should you require a copy in another language please inquire
at your local dealer’s.
Operation & Maintenance
Manual
Incorrect operation and maintenance of this machine
may be hazardous and cause injuries. The operator and
maintenance personnel must read this manual before
commencing operation or maintenance. Keep this
manual within reach at all times and ensure that
operating personnel read it at regular intervals.
SERIAL NUMBERS WA470H50051 AND UP
-5H
VEAM180100
WHEEL LOADER
NOTE
DANGER

FOREWORD
11

FOREWORD FOREWORD
1-2
FOREWORD 0.
This manual provides rules and guidelines which will help you use this machine safely and effectively. The pre-
cautions in this manual must be followed at all times when performing operation and maintenance. Most accidents
are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Acci-
dents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and
maintenance.
WARNING
Operators and maintenance personnel must always do as follows before beginning operation or mainte-
nance.
!Always be sure to read and understand this manual thoroughly before performing operation and
maintenance.
!Read the safety messages given in this manual and the safety labels affixed to the machine thor-
oughly and be sure that you understand them fully.
Keep this manual at the storage location for the Operation and Maintenance Manual given below, and
have all personnel read it periodically.
If this manual has been lost or has become dirty and cannot be read, request a replacement manual
immediately from Komatsu or your Komatsu distributor.
If you sell the machine, be sure to give this manual to the new owners together with the machine.
Komatsu delivers machines that comply with all applicable regulations and standards of the country to
which it has been shipped. If this machine has been purchased in another country or purchased from
someone in another country, it may lack certain safety devices and specifications that are necessary for
use in your country. If there is any question about whether your product complies with the applicable
standards and regulations of your country, consult Komatsu or your Komatsu distributor before operat-
ing the machine.
Storage location for the Operation and Maintenance Manual:
Pocket (1) at rear of operator‘s seat

FOREWORD FOREWORD
1-3
EU DIRECTIVES 0.
Machines supplied by us fulfil the Directive for Machinery 89/392/EEC and its supplements. If the machine is being
used in another country, it is possible that certain safety regulations and specifications may not be fulfilled for use
in that country. For example, priority vehicle warning lamps may be used in some countries, but are forbidden in
others.
Please contact our dealer before using the machine if you have any questions regarding the fulfilment of standards
and regulations in a specific country.
Notes on subsequent installation of electrical and electronic equipment and components
Electrical and electronic equipment and/or components which have been installed subsequently, emit electromag-
netic radiation which can influence the function of the electronic components and sections of the machine. This
can have an influence on the safety of the machine and endanger persons. For this reason, please ensure that the
following safety instructions are observed.
If you are installing electrical or electronic equipment and/or components in the machine and connect them to the
vehicle electrical system, you must check at own responsibility that the installations do not cause any disturbance
to the vehicle’s electronic system or other components. Above all, you must ensure that any subsequently installed
electrical and electronic components comply with the EMV Directive 89/336/EEC in its current edition and bear the
CE mark.
The following requirements also have to be met for subsequent installation of mobile communication systems (e.g.
radio, telephone):
!Only equipment approved by national legislation (e.g. BZT approval for Germany) may be used
!The unit must be fixed in position
!Portable or mobile units may only be used inside the vehicles if they are connected to a fixed outside
antenna
!The transmitter unit must be spatially separated from the vehicle’s electronic system
!Make sure when installing the antenna that this is installed correctly with good earth connection between
antenna and vehicle mass
Also observe Komatsu and manufacturer’s installation instructions for wiring, installation and maximum permitted
power consumption

SAFETY INFORMATION FOREWORD
1-4
SAFETY INFORMATION 0.
To enable you to use this machine safely, safety precautions and labels are given in this manual and affixed to the
machine to give explanations of situations involving potential hazards and of the methods of avoiding such situa-
tions.
Signal words
The following signal words are used to inform you that there is a potential hazardous situation that may lead to per-
sonal injury or damage.
In this manual and on machine labels, the following signal words are used to express the potential level of hazard.
Indicates an imminently hazardous situation which, if not avoided, will result in death or seri-
ous injury. This signal word is to be limited to most extreme situations.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or mod-
erate injury. It may also be used to alert against unsafe practices.
Example of safety message using signal word
WARNING
When standing up from the operator‘s seat, always place the safety lock lever in the LOCK position.
If you accidentally touch the levers when they are not locked, this may cause a serious injury or damage.
Other signal words
In addition to the above, the following signal words are used to indicate precautions that should be followed to pro-
tect the machine or to give information that is are useful to know.
This word is used for precautions that must be taken to avoid actions which could shorten
the life of the machine.
This word is used for information that is useful to know.

FOREWORD SAFETY INFORMATION
1-5
Safety labels
Safety labels are affixed to the machine to inform the operator or maintenance worker on the spot when carrying
out operation or maintenance of the machine that may involve hazard.
This machine uses “Safety labels using pictograms“ to indicate safety procedures.
For details of safety labels, see "SAFETY LABELS ( 2-3 )".
Safety labels using pictogram
Safety pictograms use a picture to express a level of hazard-
ous condition equivalent to the signal word. These safety picto-
grams use pictures in order to let the operator or maintenance
worker understand the level and type of hazardous condition at
all times. Safety pictograms show the type of hazardous condi-
tion at the top or left side, and the method of avoiding the haz-
ardous condition at the bottom or right side. In addition, the
type of hazardous condition is displayed inside a triangle and
the method of avoiding the hazardous condition is shown
inside a circle.
Komatsu cannot predict every circumstance that might involve
a potential hazard in operation and maintenance. Therefore,
the safety messages in this manual and on the machine may
not include all possible safety precautions.
If any procedures or actions not specifically recommended or
allowed in this manual are used, it is your responsibility to take
the necessary steps to ensure safety.
In no event should you engage in prohibited uses or actions
described in this manual.
The explanations, values, and illustrations in this manual were
prepared based on the latest information available at that time.
Continuing improvements in the design of this machine can
lead to changes in detail which may not be reflected in this
manual. Consult Komatsu or your Komatsu distributor for the
latest available information of your machine or for questions
regarding information in this manual.
The numbers in circles in the illustrations correspond to the
numbers in ( ) in the text. (For example: 1->1)

INTRODUCTION FOREWORD
1-6
INTRODUCTION 0.
This loader is a machine with independent transmission, moving on chains or wheels. Driving in forward direction,
the loader can load or dig material using its attachments intended for loading operations (i.e. bucket).
The standard operation cycle of a loader includes filling up and loading of the bucket, transporting the material and
emptying the bucket.
INTENDED USE 0.
If you use the machine for any other purpose than specified above, we will not accept any responsibility for safety.
All considerations concerning safety will then be up to the owner or the operating and maintenance personnel. In
any case, neither you nor any other person are/is authorised to perform work and functions explicitly prohibited in
these operating instructions.
The transport of persons in the work equipment is strictly forbidden!
For details of the operating procedure, see “WORK POSSIBLE USING WHEEL LOADER ( 3-100 )“.
DIRECTIONS OF MACHINE 0.
In this manual, the directions of the machine (front, rear, left, right) are determined according to the view from the
operator‘s seat in the direction of travel (front) of the machine.

FOREWORD NECESSARY INFORMATION
1-7
NECESSARY INFORMATION 0.
When requesting service or ordering replacement parts, please inform your Komatsu distributor of the following
items.
MACHINE SERIAL NO. PLATE AND POSITION 0.
On the center right of the front frame.
ENGINE SERIAL NO. PLATE AND POSITION 0.
This is at the top of the side face of the engine of the cylinder block on the left side of the machine and on the muf-
fler bracket on the right side of the machine.

NECESSARY INFORMATION FOREWORD
1-8
ROPS/FOPS-CAB SERIAL NO. PLATE 0.
This plate is located on the right inside cab on the rear beam.
AXLE SERIAL NO. PLATE 0.
This plate is located on the right of front axle and on the left of
rear axle.
TRANSMISSION SERIAL NO. PLATE 0.
This plate is located in travel direction front, above the
transmission output.
SEAT OPERATOR SERIAL NO. PLATE 0.
This plate is located in front of seat, covered by the bellows.

FOREWORD NECESSARY INFORMATION
1-9
POSITION OF SERVICE METER 0.
It is at the center bottom of the machine monitor.
For details of the service meter display, see SERVICE METER
in EXPLANATION OF COMPONENTS “SERVICE METER ( 3-
8 )“.
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 0.
Machine serial No.
Engine serial No.
Distributor name
Address
Service Personal
Phone/Fax

CONTENTS FOREWORD
1-10
CONTENTS 0.
FOREWORD
FOREWORD......................................................................................................................................................... 1-2
SAFETY INFORMATION...................................................................................................................................... 1-4
INTRODUCTION................................................................................................................................................... 1-6
INTENDED USE .............................................................................................................................................. 1-6
DIRECTIONS OF MACHINE ........................................................................................................................... 1-6
NECESSARY INFORMATION ............................................................................................................................. 1-7
MACHINE SERIAL NO. PLATE AND POSITION ............................................................................................ 1-7
ENGINE SERIAL NO. PLATE AND POSITION............................................................................................... 1-7
ROPS/FOPS-CAB SERIAL NO. PLATE .......................................................................................................... 1-8
AXLE SERIAL NO. PLATE .............................................................................................................................. 1-8
TRANSMISSION SERIAL NO. PLATE ............................................................................................................ 1-8
SEAT OPERATOR SERIAL NO. PLATE ......................................................................................................... 1-8
POSITION OF SERVICE METER.................................................................................................................... 1-9
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ................................................................................... 1-9
CONTENTS ........................................................................................................................................................ 1-10
DIMENSIONS, WEIGHTS AND OPERATING DATA ........................................................................................ 1-17
WA470-5H: DIMENSIONS, WEIGHTS AND OPERATING DATA................................................................. 1-17
CE-CONFORMING EQUIPMENT....................................................................................................................... 1-18
CE-CONFORMING EQUIPMENT - PART 1.................................................................................................. 1-18
MANUFACTURER-SUPPLIED CE-CONFORMING EQUIPMENT, ACCORDING TO DOCUMENT 421-93-
H1900 ....................................................................................................................................................... 1-19
SAFETY
SAFETY LABELS................................................................................................................................................. 2-3
LOCATION OF SAFETY LABELS ................................................................................................................... 2-3
SAFETY LABELS............................................................................................................................................. 2-4
GENERAL PRECAUTIONS ................................................................................................................................. 2-5
PRECAUTIONS FOR OPERATION ................................................................................................................... 2-13
BEFORE STARTING ENGINE ...................................................................................................................... 2-13
OPERATION .................................................................................................................................................. 2-14
TRANSPORTATION...................................................................................................................................... 2-21
BATTERY....................................................................................................................................................... 2-22
TOWING ........................................................................................................................................................ 2-24
PRECAUTIONS FOR MAINTENANCE .............................................................................................................. 2-25
PRECAUTIONS WITH TIRES ............................................................................................................................ 2-32

FOREWORD CONTENTS
1-11
OPERATION
GENERAL VIEW .................................................................................................................................................. 3-2
GENERAL VIEW OF MACHINE ...................................................................................................................... 3-2
GENERAL VIEW OF CONTROLS AND GAUGES.......................................................................................... 3-3
EXPLANATION OF COMPONENTS.................................................................................................................... 3-6
MACHINE MONITOR ...................................................................................................................................... 3-6
TYPES OF WARNING................................................................................................................................ 3-7
CENTRAL WARNING LAMP ...................................................................................................................... 3-7
CHARACTER DISPLAY PORTION............................................................................................................ 3-8
EMERGENCY STOP ITEM ...................................................................................................................... 3-14
CAUTION ITEMS...................................................................................................................................... 3-17
INSPECTION AND MAINTENANCE ITEM............................................................................................... 3-20
PILOT DISPLAY PORTION ...................................................................................................................... 3-24
METER DISPLAY PORTION.................................................................................................................... 3-29
OTHER FUNCTIONS OF MACHINE MONITOR...................................................................................... 3-31
SWITCHES .................................................................................................................................................... 3-36
CONTROL LEVERS, PEDALS ...................................................................................................................... 3-51
STEERING TILT LOCK LEVER..................................................................................................................... 3-57
CAP WITH LOCK........................................................................................................................................... 3-58
METHOD OF OPENING AND CLOSING CAP WITH LOCK
(FOR THE FUEL TANK FILLER PORT)................................................................................................... 3-58
METHOD OF OPENING AND CLOSING CAP WITH LOCK
(FOR THE HYDRAURIC TANK FILLER PORT)....................................................................................... 3-59
SAFETY BAR................................................................................................................................................. 3-60
TOWING PIN ................................................................................................................................................. 3-60
GREASE PUMP............................................................................................................................................. 3-60
CAB DOOR OPEN LOCK.............................................................................................................................. 3-61
CAB WINDOW OPEN LOCK CANCEL KNOB .............................................................................................. 3-61
BACKUP ALARM........................................................................................................................................... 3-61
FUSE ............................................................................................................................................................. 3-62
FUSE CAPACITY AND NAME OF CIRCUIT............................................................................................ 3-63
SLOW-BLOW FUSE ...................................................................................................................................... 3-64
TAKING OFF POWER................................................................................................................................... 3-64
HANDLING CAB WIPER ............................................................................................................................... 3-65
PREVENTING DAMAGE TO WIPER ARM BRACKET ............................................................................ 3-65
DUST INDICATOR ........................................................................................................................................ 3-65
OPERATION....................................................................................................................................................... 3-66
CHECK BEFORE STARTING ENGINE, ADJUST......................................................................................... 3-66
WALK-AROUND CHECK ......................................................................................................................... 3-66
CHECK BEFORE STARTING .................................................................................................................. 3-69
ADJUSTMENT.......................................................................................................................................... 3-74
OPERATIONS AND CHECKS BEFORE STARTING ENGINE ................................................................ 3-79
STARTING ENGINE ...................................................................................................................................... 3-81
AUTOMATIC WARMING-UP OPERATION.............................................................................................. 3-83
OPERATIONS AND CHECKS AFTER STARTING ENGINE ........................................................................ 3-84
BREAKING IN THE MACHINE ................................................................................................................. 3-84
NORMAL OPERATION ............................................................................................................................ 3-84
STOPPING ENGINE...................................................................................................................................... 3-86
CHECK AFTER STOPPING ENGINE ........................................................................................................... 3-86
MOVING MACHINE OFF (DIRECTIONAL, SPEED), STOPPING ................................................................ 3-87
PREPARATIONS FOR MOVING MACHINE ............................................................................................ 3-87
CHANGING GEAR SPEED ...................................................................................................................... 3-90
CHANGING DIRECTION.......................................................................................................................... 3-91
STOPPING MACHINE.............................................................................................................................. 3-93
TURNING....................................................................................................................................................... 3-96
EMERGENCY STEERING ....................................................................................................................... 3-96

CONTENTS FOREWORD
1-12
OPERATION OF WORK EQUIPMENT ......................................................................................................... 3-98
WORK POSSIBLE USING WHEEL LOADER ............................................................................................. 3-100
DIGGING OPERATIONS........................................................................................................................ 3-100
LEVELING OPERATIONS...................................................................................................................... 3-104
PUSHING OPERATION ......................................................................................................................... 3-104
LOAD AND CARRY OPERATIONS .......................................................................................................3-104
LOADING OPERATIONS ....................................................................................................................... 3-105
PRECAUTIONS FOR OPERATION ............................................................................................................ 3-107
PERMISSIBLE WATER DEPTH............................................................................................................. 3-107
IF WHEEL BRAKE DOES NOT WORK.................................................................................................. 3-107
PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES.................................................................. 3-107
PRECAUTIONS REGARDING BRAKE FUNCTION .............................................................................. 3-108
ADJUSTING WORK EQUIPMENT POSTURE............................................................................................ 3-109
ADJUSTING BOOM KICKOUT............................................................................................................... 3-109
ADJUSTING BUCKET POSITIONER.....................................................................................................3-111
BUCKET LEVEL INDICATOR ................................................................................................................ 3-111
PARKING MACHINE ................................................................................................................................... 3-112
CHECKS AFTER COMPLETION OF OPERATION .................................................................................... 3-114
LOCKING ..................................................................................................................................................... 3-114
HANDLING THE TIRES............................................................................................................................... 3-115
PRECAUTIONS WHEN HANDLING TIRES........................................................................................... 3-115
TIRE PRESSURE ................................................................................................................................... 3-115
PRECAUTIONS WHEN LOAD AND CARRY METHOD ........................................................................ 3-116
TRANSPORTATION......................................................................................................................................... 3-117
TRANSPORTATION PROCEDURE ............................................................................................................ 3-117
LOADING, UNLOADING WORK WITH TRAILERS..................................................................................... 3-117
LOADING................................................................................................................................................ 3-117
SECURING MACHINE ........................................................................................................................... 3-118
UNLOADING........................................................................................................................................... 3-118
LIFTING MACHINE...................................................................................................................................... 3-119
POSITION FOR STICKING LIFTING POSITION MARK........................................................................ 3-120
WEIGHT TABLE ..................................................................................................................................... 3-120
LIFTING PROCEDURE .......................................................................................................................... 3-121
COLD WEATHER OPERATION ...................................................................................................................... 3-122
PRECAUTIONS FOR LOW TEMPERATURE ............................................................................................. 3-122
FUEL AND LUBRICANTS ...................................................................................................................... 3-122
COOLANT............................................................................................................................................... 3-122
BATTERY ............................................................................................................................................... 3-123
PRECAUTIONS AFTER COMPLETION OF WORK ................................................................................... 3-123
AFTER COLD WEATHER ........................................................................................................................... 3-123
WARMING-UP OPERATION FOR STEERING HYDRAURIC CIRCUIT IN COLD WEATHER .................. 3-124
LONG-TERM STORAGE.................................................................................................................................. 3-125
BEFORE STORAGE.................................................................................................................................... 3-125
DURING STORAGE .................................................................................................................................... 3-125
AFTER STORAGE....................................................................................................................................... 3-125
TROUBLESHOOTING...................................................................................................................................... 3-126
WHEN MACHINE RUNS OUT OF FUEL..................................................................................................... 3-126
TOWING THE MACHINE............................................................................................................................. 3-127
WHEN ENGINE CAN BE USED............................................................................................................. 3-128
WHEN ENGINE CANNOT BE USED ..................................................................................................... 3-128
RELEASING PARKING BRAKE ............................................................................................................. 3-128
EMERGENCY TRAVEL OPERATION.................................................................................................... 3-130
IF BATTERY IS DISCHARGED ................................................................................................................... 3-131
REMOVAL AND INSTALLATION OF BATTERY.................................................................................... 3-131
PRECAUTIONS FOR CHARGING BATTERY ....................................................................................... 3-132

FOREWORD CONTENTS
1-13
STARING ENGINE WITH BOOSTER CABLE........................................................................................ 3-132
OTHER TROUBLE ...................................................................................................................................... 3-134
ELECTRICAL SYSTEM.......................................................................................................................... 3-134
CHASSIS ................................................................................................................................................ 3-135
ENGINE .................................................................................................................................................. 3-137
MAINTENANCE
GUIDES TO MAINTENANCE............................................................................................................................... 4-2
OUTLINES OF SERVICE ..................................................................................................................................... 4-4
OUTLINE OF OIL, FUEL, COOLANT .............................................................................................................. 4-4
OIL .............................................................................................................................................................. 4-4
FUEL........................................................................................................................................................... 4-4
COOLANT................................................................................................................................................... 4-4
GREASE..................................................................................................................................................... 4-5
CARRYING OUT KOWA (Komatsu Oil Wear Analysis) ............................................................................. 4-5
STORING OIL AND FUEL .......................................................................................................................... 4-6
FILTERS ..................................................................................................................................................... 4-6
OUTLINE OF ELECTRIC SYSTEM................................................................................................................. 4-6
WEAR PARTS LIST ............................................................................................................................................. 4-7
THE PARTS IN PARENTHESES ARE TO BE REPLACED AT THE SAME TIME ......................................... 4-7
LUBRICANTS AND OPERATING MEANS.......................................................................................................... 4-8
LUBRICATION CHART ................................................................................................................................... 4-8
LUBRICANTS, FUELS AND FILLING CAPACITIES ....................................................................................... 4-9
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..................................................................... 4-13
TORQUE LIST ............................................................................................................................................... 4-13
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS .......................................................................... 4-14
MAINTENANCE SCHEDULE CHART ............................................................................................................... 4-15
MAINTENANCE SCHEDULE CHART........................................................................................................... 4-15
SERVICE PROCEDURE .................................................................................................................................... 4-17
INITIAL 250 HOURS SERVICE ..................................................................................................................... 4-17
WHEN REQUIRED ........................................................................................................................................ 4-18
CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT ................................................................... 4-18
CLEAN INSIDE OF COOLING SYSTEM..................................................................................................4-21
CHECK TRANSMISSION OIL LEVEL, ADD OIL...................................................................................... 4-24
CHECK AXLE OIL LEVEL, ADD OIL........................................................................................................ 4-25
CHECK AXLE CASE BREATHER............................................................................................................ 4-26
CLEAN CONDENSER OF AIR CONDENSER......................................................................................... 4-26
CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID...................................................................... 4-27
CLEAN RADIATOR FINS AND COOLER FINS ....................................................................................... 4-28
CHECK ELECTRICAL INTAKE AIR HEATER.......................................................................................... 4-31
REPLACE BOLT ON CUTTING EDGE ....................................................................................................4-31
REPLACE BUCKET TEETH..................................................................................................................... 4-32
CHECK AIR CONDITIONER .................................................................................................................... 4-33
REPLACE SLOW BLOW FUSE ............................................................................................................... 4-34
SELECTION AND INSPECTION OF TIRES ............................................................................................ 4-35
CHECK BEFORE STARTING ....................................................................................................................... 4-37
EVERY 50 HOURS SERVICE ....................................................................................................................... 4-38
DRAIN WATER, SEDIMENT FROM FUEL TANK.................................................................................... 4-38
EVERY 100 HOURS SERVICE ..................................................................................................................... 4-39
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL............................................................................. 4-39

CONTENTS FOREWORD
1-14
CLEAN ELEMENT IN AIR CONDITIONER FRESH AIR FILTER............................................................. 4-40
EVERY 250 HOURS SERVICE ..................................................................................................................... 4-41
CHECK ENGINE ELECTROLYTE LEVEL ............................................................................................... 4-41
CHECK PARKING BRAKE ....................................................................................................................... 4-42
CHECK ALTERNATOR BELT TENSION, ADJUST ................................................................................. 4-43
CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST .............................................. 4-44
CHECK FOR LOOSE WHEEL HAB NUTS, TIGHTEN............................................................................. 4-44
CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER................................................... 4-45
EVERY 500 HOURS SERVICE ..................................................................................................................... 4-46
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE ............................. 4-46
REPLACE FUEL FILTER CARTRIDGE ...................................................................................................4-47
CLEAN FUEL STRAINER......................................................................................................................... 4-49
EVERY 1000 HOURS SERVICE ................................................................................................................... 4-50
CHANGE OIL IN TRANSMISSION CASE AND TRANSMISSION OIL FILTER CARTRIDGE, CLEAN
STRAINER................................................................................................................................................ 4-50
CLEAN TRANSMISSION CASE BREATHER .......................................................................................... 4-51
CHECK TIGTENING PARTS OF TURBOCHARGER .............................................................................. 4-51
CHECK PLAY OF TURBOCHARGER ROTOR........................................................................................ 4-51
REPLACE CORROSION RESISTOR CARTRIDGE ................................................................................ 4-51
EVERY 2000 HOURS SERVICE ................................................................................................................... 4-52
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT............................... 4-52
REPLACE HYDRAULIC TANK BREATHER ELEMENT .......................................................................... 4-54
CHANGE AXLE OIL.................................................................................................................................. 4-55
REPLACE ELEMENT IN AIR CONDITIONER RECIRCULATION AIR FILTER,
FRESH AIR FILTER ................................................................................................................................. 4-55
CLEAN PPC CIRCUIT STRAINER........................................................................................................... 4-56
CLEAN ENGINE BREATHER ELEMENT................................................................................................. 4-56
CHEK ALTERNATOR, STARTING MOTOR ............................................................................................ 4-56
CHECK ENGINE VALVE CLEARANCE, ADJUST ................................................................................... 4-56
CLEAN AND CHECK TURBOCHARGER ................................................................................................ 4-56
CHECK INJECTOR .................................................................................................................................. 4-57
CHECK ACCUMULATOR GAS PRESSURE ........................................................................................... 4-57
CHECK VIBRATION DAMPER................................................................................................................. 4-57
CHECK BRAKE DISC WEAR................................................................................................................... 4-58
EVERY 4000 HOURS SERVICE ................................................................................................................... 4-59
LUBRICATING.......................................................................................................................................... 4-59
CHECK WATER PUMP ............................................................................................................................ 4-59
CHECK AIR CONDITIONER COMPRESSOR, ADJUST ......................................................................... 4-60
CHECK INJECTOR NOZZLE TIP............................................................................................................. 4-60
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER ............... 4-60
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER................. 4-61
EVERY 8000 HOURS SERVICE ................................................................................................................... 4-62
REPLACE HIGH-PRESSURE PIPING CLAMP........................................................................................ 4-62
REPLACE FUEL SPRAY PREVENTION CAP ......................................................................................... 4-62
CHECK INJECTOR NOZZLE TIP, REPLACE IF NECESSARY .............................................................. 4-62
TECHNICAL DATA
TECHNICAL DATA .............................................................................................................................................. 5-2
NOISE EMISSION LEVELS ................................................................................................................................. 5-4
VIBRATION LEVEL.............................................................................................................................................. 5-4
LIMIT VALUES FOR SLOPES ............................................................................................................................. 5-5

FOREWORD CONTENTS
1-15
ATTACHMENTS, OPTIONS
HANDLING LOAD METER .................................................................................................................................. 6-2
GENERAL LOCATIONS .................................................................................................................................. 6-2
MACHINE MONITOR WITH LOAD METER............................................................................................... 6-2
SWITCHES................................................................................................................................................. 6-3
LOAD METER FUNCTIONS............................................................................................................................ 6-4
HANDLING LOAD METER DISPLAY.............................................................................................................. 6-7
SETTING ADDITION MODE ...................................................................................................................... 6-7
SETTING REMAIN MODE.......................................................................................................................... 6-9
TOTAL LOAD DATA DISPLAY................................................................................................................. 6-12
STOPPING CALCULATION ..................................................................................................................... 6-14
CARRYING OUT CALIBRATION (ADJUSTING 0 POINT) WHEN EMPTY ............................................. 6-15
CARRYING OUT CALIBRATION (ADJUSTING 0 POINT) WHEN LOADED........................................... 6-17
SUBTRACTION FUNCTION..................................................................................................................... 6-20
METHOD OF SETTING TIME ON CLOCK ................................................................................................... 6-22
PRINTER OUTPUT ....................................................................................................................................... 6-24
PRINTOUT MODE.................................................................................................................................... 6-24
METHOD OF SELECTING PRINTOUT MODE........................................................................................ 6-25
HANDLING TORQUE CONVERTER LOCK-UP................................................................................................ 6-27
GENERAL LOCATIONS ................................................................................................................................ 6-27
METHOD OF OPERATION ........................................................................................................................... 6-28
WARNING/LIMIT FUNCTIONS FOR TRAVEL SPEED................................................................................. 6-29
AIR CONDITIONER............................................................................................................................................ 6-30
GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL .............................................................. 6-30
METHOD OF OPERATION ........................................................................................................................... 6-33
PRECAUTIONS WHEN USING..................................................................................................................... 6-34
HANDLING AUTOMATIC AIR-CONDITIONER ................................................................................................. 6-35
GENERAL LOCATIONS AND FUNCTIONS OF CONTROL PANEL ............................................................ 6-35
METHOD OF OPERATION ........................................................................................................................... 6-39
PRECAUTIONS WHEN USING..................................................................................................................... 6-41
INSPECTION AND MAINTENANCE ............................................................................................................. 6-41
CENTRAL LUBRICATION ................................................................................................................................. 6-42
OPERATION.................................................................................................................................................. 6-42
DISPLAY AND CONTROL UNIT ................................................................................................................... 6-43
LED-DISPLAY........................................................................................................................................... 6-43
PUSHBUTTONS....................................................................................................................................... 6-43
CHANGING THE LUBRICATION INTERVAL TIMES.................................................................................... 6-44
HANDLING JOYSTICK STEERING SYSTEM ................................................................................................... 6-45
EXPLANATION OF COMPONENTS ............................................................................................................. 6-45
SHIFT UP, SHIFT DOWN SWITCHES..................................................................................................... 6-45
FNR SWITCH ........................................................................................................................................... 6-46
JOYSTICK STEERING LEVER ................................................................................................................ 6-46
JOYSTICK ON/OFF SWITCH................................................................................................................... 6-46
HI/LOW SELECTOR SWITCH.................................................................................................................. 6-46
HORN SWITCH ........................................................................................................................................ 6-47
CONSOLE LOCK LEVER......................................................................................................................... 6-47
HEIGHT ADJUSTMENT LOCK LEVER....................................................................................................6-47
ANGLE, FORE/AFT ADJUSTMENT LOCK LEVER ................................................................................. 6-47
STRUCTURE AND FUNCTION OF JOYSTICK STEERING......................................................................... 6-47
GETTING IN OR OUT OF OPERATOR‘S CAB.............................................................................................6-49
ADJUSTMENT OF JOYSTICK CONSOLE.................................................................................................... 6-49
OPERATION METHOD OF JOYSTICK STEERING SYSTEM ..................................................................... 6-50

CONTENTS FOREWORD
1-16
INDEX ................................................................................................................................................................... 7-1
NOTES
NOTES.................................................................................................................................................................. 8-2

FOREWORD DIMENSIONS, WEIGHTS AND OPERATING DATA
1-17
DIMENSIONS, WEIGHTS AND OPERATING DATA 0.
WA470-5H: DIMENSIONS, WEIGHTS AND OPERATING DATA 0.
Measurements, operating data
Bucket capacity to ISO 7546 m³ 4,1
Material density t/m³ 1,8
Bucket weight without teeth kg 1.690
Static tipping load, straight kg 18.400
Static tipping load, 40° angle kg 16.520
Breakout force, hydraulic kN 184
Lifting capacity, hydraulic, on ground kN 238
Operating weight *) kg 23.200
a Reach at 45° discharge mm 1.325
b Dumping height at 45° discharge mm 3.132
c Lift height, hinge pin mm 4.341
d Height to upper edge of bucket mm 6.017
e Digging depth mm 63
A Overall length, bucket on ground mm 8.862
B Wheel base mm 3.450
C Bucket width mm 3.000 These values refer to machines with 26,5 R25
XHA
D Width over tyres mm 2.915
E Gauge mm 2.240
F Ground clearance mm 581 *) Machine without additional counterweight
H Overall height mm 3.538
A
B
F
H
a
d
c
b
C
D
E
e
WA470-5Abm

CE-CONFORMING EQUIPMENT FOREWORD
1-18
CE-CONFORMING EQUIPMENT 0.
CE-CONFORMING EQUIPMENT - PART 1 0.
CE-conforming equipment
12 345–
Type Part No. Volume
m³
Load
Capacity
kg
Hydraulic
pressure
bar
Weight
kg
Bucket WA470-5H
421-70-H2B20 6,0 -
421-70-H2B60 3,8 2.050
421-70-H2B71 3,8 2.215
421-70-H2E52 4,35 2.186
421-70-H2E63 4,35 2.328
421-70-H2E73 4,75 2.450
421-70-H2E84 4,75 2.590
421-70-H2E91 4,35 2.340
421-70-H2F92 4,75 2.542
421-70-H2G71 4,5 2.349
421-70-H2G82 4,9 2.712
421-70-H2K52 4,2 2.107
421-70-H2K62 4,2 2.243
421-70--H2K73 4,6 2.360
421-70-H2K84 4,6 2.590
421-70-H2P12 4,1 2.340
421-70-H2P22 4,1 2.480
421-70-H2P31 4,25 2.549
421-70-H2S02 4,1 2.350
421-70-H2S12 4,1 2.485
421-70-H2S21 4,25 2.559
421-71-H2001 4,1 1.750
421-71-H2010 4,25 1.915
421-71-H2C40 4,1 1.690
421-71-H2D31 4,5 1.951
421-71-H2E20 4,5 1.890
421-71-H2E30 4,65 2.135
GK100392-A
5
4
3
2
1