Komatsu KOMTRAX User manual

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KOMTRAX
Instruction Manual
(For North America and Southeast Asia, the 2nd edition)
Issued on January 7, 2019
Komatsu Industries Corp.

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■Contents
1. Introduction .................................................................................................................................... 4
1.1. Formation of KOMTRAX ........................................................................................................ 4
1.2. Necessary device and environment ........................................................................................ 5
1.3. Exemption clauses ................................................................................................................... 5
2. Basic Instructions ........................................................................................................................... 6
2.1. Internet connection ................................................................................................................. 6
2.2. Login ......................................................................................................................................... 6
2.3. Logout ....................................................................................................................................... 6
3. Explanation of Screen and Operation ........................................................................................... 7
3.1. Explanation of screen .............................................................................................................. 7
4. Definition of Time and Times on display ...................................................................................... 8
5. Current Production ......................................................................................................................... 9
6. Production History ....................................................................................................................... 11
7. Machine Library ........................................................................................................................... 13
8. Machine Running Status ............................................................................................................. 14
8.1. Common features .................................................................................................................. 14
8.2. Spcial features of Twister cutting machine ......................................................................... 15
8.3. Special features of Laser cutting machine and Fiber laser cutting machine ................... 16
9. Specified Period Running Status ................................................................................................. 17
10. Daily Report 1 (report output: part number control, list type).............................................. 18
10.1. Common features ............................................................................................................... 18
10.2. Speciral features of Twister cutting machine .................................................................. 19
10.3. Special features of Laser cutting machine and Fiber laser cutting machine................ 19
11. Daily Report 2 (report output: part number control, band graph type) ................................ 20
11.1. Common features ............................................................................................................... 20
11.2. Special features of Laser cutting machine and Fiber laser cutting machine................ 21
12. Maintenance Inspection Information ...................................................................................... 22
13. Event History ............................................................................................................................ 24
14. Modify Machine Information ................................................................................................... 25
15. Other Functions ........................................................................................................................ 26
15.1. Search Criteria ................................................................................................................... 26
15.2. Sort ..................................................................................................................................... 26
15.3. CSV Download ................................................................................................................... 26
15.4. Modify user information .................................................................................................... 27
15.5. Change Password............................................................................................................... 27
16. Operator Administration .......................................................................................................... 28

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17. Option Menu (for paid club member) ...................................................................................... 29
17.1. Usage monitor (Press) ....................................................................................................... 29
17.2. Load trend (Comparison of loads by part number) (Press) ............................................ 30
17.3. Load trend (Change of loads by part number) (Press) ................................................... 31
17.4. Auto time study (Press) .................................................................................................... 32

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1. Introduction
The KOMTRAX is a system that operation status of the machine is automatically collected
and can be seen and controlled through Internet.
1.1. Formation of KOMTRAX
The KOMTRAX System consists as shown below:
(1) The KOMTRAX terminal continuously watches and measures conditions of the machine
on which it is incorporated.
(2) The measured data are sent out to the KOMTRAX Server (at Komatsu Computer Center)
via portable and wireless transmission channel every one hour.
(3) The data are accumulated and aggregated on the KOMTRAX Server.
(4) Operation conditions of the machine can be taken out in the form of tables and graphs
through the Internet.
Client's machine
Control panel
KOMTRAX
Terminal
External
antenna KOMTRAX
Server
Portabl
e and wireless
transmission
Internet
Client's PC
* The PC for WEB browsing and Internet environment have to be prepared by the clients.
KOMATSU
Client's company

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1.2. Necessary device and environment
■ PC for Internet connection
It is recommended to browse with the resolution of 1024 × 768 (XGA) or higher.
■ Internet connection channel
Internet Explorer (Version 7.0 or later is recommended.)
Google Chrome (Version 39.0.2171.71 or later is recommended.)
■ Software for PDF files (Adobe Reader etc.)
The Adobe Reader can be downloaded free from the below link.
http://adobe-reader.joydownload.net/
Above articles are requested to prepare by the client.
1.3. Exemption clauses
Following items are out of our obligation with this system:
(1) We do not guarantee accuracy of the information provided by us.
(2) The system may be interrupted for maintenance without prior notice.
(3) Obtaining information may be impossible or unstable depending on the location of the
machine since the portable and wireless transmission channel is used.
(4) The KOMTRAX WEB screens and software shall be subject to change without prior notice
for improvement.
(5) The contents of this manual shall be subject to change without prior notice. No part of this
manual shall be reproduced.

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2. Basic Instructions
2.1. Internet connection
Start the WEB browser and enter the below URL to the address bar.
https://snk-komtrax.komatsu.co.jp/komtrax.KMTR.WEB/
(Enter all letters starting with https://...)
2.2. Login
By connecting to the address above, the scree as shown below shall be displayed.
Enter user ID and password, and press the "System Starts" button.
(Note that upper-and lowercase letters of user ID and password have to be distinguished.)
By checking the [Record User name and Environment.], entering the user ID and password
can be omitted from the next time.
Use [Language] and [Date format] as they are.
2.3. Logout
The logout screen shall appear by clicking the [Exit] link on the left of any screen. And you shall
be automatically logged out if you don't operate for 30 minutes.
(* You are not logged out automatically on some screens because of automatic screen
refreshment.)
Remarks:
The user ID and initial password shall
be written on a separate sheet. If you
have lost, contact the "Address for
inquiry" described in the section
above.

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3. Explanation of Screen and Operation
3.1. Explanation of screen
The typical KOMTRAX screen is divided into the following three areas.
① Information Display area (bottom right of the screen)
Information on various machine statuses shall display. Contents are different depending on
each screen. See explanation of each screen for details.
② Search Criteria area (top right of the screen)
When too much information is displayed in the Information Display area to find objective
information, it can be limited by using here. See "Retrieval of Information" for using this area.
(No Search Criteria area is provided on some screens.)
③ Shortcut Menu area (left of the screen)
Links to an objective screen are located.
Three categories of [Machine Overview], [Machine Monitoring] and [User Administration]
are provided in addition to [Exit].
[Machine Overview]: function of displaying information of all belonging machines. Click
"Machine Library" for moving to the machine list screen.
[Machine Monitoring]: function of displaying information of a particular machine. Enter
Machine Model and Serial Number (omissible) and click the link for the screen you
want to see.
[User Administration]: Your password can be changed here.
[Exit]: to terminate KOMTRAX to move to the Logout screen.
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4. Definition of Time and Times on display
■ Display of time or duration
Power-on Duration: hours during which the control power of the machine is turned ON.
Operation Time: hours during which the machine is operating
Production Duration: hours during which the machine is operating in the production mode.
Idle Time: hours during which the machine is not operating in the production mode.
Set-up Duration: hours during which power is turned ON but not for production (hours during
which the machine is either operating or stopping with power-on but not in the
production mode)
Summed Power-on Hours: total of power-on hours since KOMTRAX was installed
Summed Operation Hours: total of operation hours since KOMTRAX was installed
■ Display of Times
Operation Times
Number of Production Times: number of operation times with selecting the production mode
Summed Operation Times: total of operation times since KOMTRAX was installed
Summed Production Times: total of production times since KOMTRAX was installed
Type of machine
Description
PRESS MACHINE
Number of stroking
PRESS BRAKE
Number of pressurizing
TWISTER
,
LEASER PROCESSING MACHINE and
FIBER LASER PROCESSING MACHINE
Number of piercing
GATLING PRESS CENTER
Number of punching

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5. Current Production
Operation statuses and abnormalities of all the machines in the plant are integrated and
displayed. The display can work as an operation bulletin to grasp current status of the machines
in the plant (as below).
■Description of displayed information
Inspection: Information only of the machine(s) checked here is displayed.
<How to use>
① Click to check the box on the left column of the list.
② Click to check the box for "Display machines with check only" in the Search
Criteria area.
③ Press the "Search" button.
Abnormal: Indication turns ON if an abnormality arises with the machine.
Alarm: red indication; Caution: yellow indication
Maintenance: Indication turns on if parts replacement is required with the machine.
Replace now: red indication; Replace soon: yellow indication
Installation Site: Enter location of the machine. (Any description to your convenience is
allowed.)
Machine Name: machine number, line name etc. (any description to your convenience)
Order No.: Upgrading your production machine is required to display. (After KOMTRAX-011)
Product Identification No. Name: Upgrading your production machine is required to display.
(After KOMTRAX-011)
Operator: Upgrading your production machine is required to display. (After KOMTRAX-011)
Running Status: Show the operating status to some colors.
Blue : Product
Yellow :Idle (After KOMTRAX-011)

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Orange :Set-up (After KOMTRAX-011)
Running Rate: percentage of "production hours" out of power-on hours
Production Duration: hours when the machine produces
* Real-time display: Screens are updated every 5 minutes.
Production Count
Type of machine
Description
PRE
SS MACHINE
Number of stroking
PRESS BRAKE
Number of pr
essurizing
TWISTER
LEASER PROCESSING MACHINE
FIBER LASER PROCESSING MACHINE
Number of piercing ON
GATLING PRESS CENTER
Number of
punching
* With selecting the production mode
Power-on Duration: Hours during which the control power of the machine is turned ON.
Software Version: Software version of KOMTRAX terminal shall be displayed.
Country: Country where the machine is operating shall be displayed.