Komptech HURRIFEX User manual

Operating manual
Mobile contrary separator
with integrated windsifter
Model description :
HURRIFEX
Machine number :
96010
Year of manufacture :
2016
Copyright © 2017 Komptech Umwelttechnik GmbH. All rights reserved.
Printed: 01/2017
Original instruction manual:
Betriebsanleitung_HURRIFEX_Version1_gb

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NOTICE
Before you perform any work on or with the machine, read
the entire operating manual carefully!
Only use the machine for its intended purpose!
Observe all safety instructions described in this operating
manual.

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Structure of the entire operating manual
Operating manual (this chapter)
1. Preface
2. Safety
3. Intended use
4. Product description
5. EC Declaration of Conformity
6. Setting up machine
7. Operation
8. Emergency
9. Annex
Maintenance manual (separate chapter)
10. Maintenance / Cleaning
11. Error, cause, correction
12. Disassembly / Disposal

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Contents
1. Preface.......................................................................7
2. Safety.........................................................................9
2.1. Operator....................................................................10
2.2. Qualification of personnel..........................................10
2.3. Obligations of personnel............................................11
2.4. Danger zone..............................................................13
2.5. Safety devices...........................................................15
Safety devices (electrics).............................15
Safety devices (hydraulics)..........................16
2.6. Structure of warning signs.........................................18
2.6.1. Signal words................................................18
2.6.2. Warning symbols.........................................19
2.6.3. Prohibitory symbols .....................................20
2.6.4. Command symbols......................................20
2.6.5. Additional symbols (pictograms) used at
the machine.................................................21
2.7. Basic safety instructions............................................22
2.8. Residual risks............................................................23
3. Intended use............................................................27
3.1. Intended use .............................................................27
3.2. Non-intended use......................................................28
3.3. Basics for operation...................................................29
3.3.1. Hand over product documentation...............29
3.3.2. Personnel training........................................29
4. Product description ................................................30
4.1. General information...................................................30
4.1.1. Unit marking ................................................31
4.1.2. Technical data.............................................31
4.1.3. Machine equipment .....................................33
4.1.4. Function of the machine (schematic)...........35
4.2. Machine layout..........................................................36
4.3. Controls.....................................................................38
4.3.1. Operating area BP1.....................................39
Design of starting module............................42
Layout of display with function keys.............43
Set the language .........................................48
4.3.2. Operating area - EMERGENCY-STOP-
switch ..........................................................49
4.3.3. Release valve compressed air braking
unit ..............................................................50
4.3.4. ABS-control –Junction box..........................51
4.3.5. Battery master switch ..................................51
5. EC Declaration of Conformity.................................53
6. Setting up the machine...........................................54

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6.1. Setting up the machine..............................................54
6.1.1. Free space under the machine....................55
6.1.2. Decouple the machine from the towing
device..........................................................56
Secure machine...........................................56
Lower supports............................................56
Disconnect the connections.........................57
6.1.3. Setting up the working platform ...................58
6.1.4. Bring the machine into working position.......60
Bring the towing bar into working
position........................................................61
Fix exhaust hoses........................................63
Protective net below diesel engine...............64
Establish the power supply..........................65
Bring the biomass conveyor to working
position........................................................67
Fold away the discharge belt of inert
material electrically (option).........................68
Final works ..................................................69
7. Operation.................................................................71
7.1. Operating modes.......................................................71
7.1.1. Automatic mode...........................................71
7.1.2. Manual mode...............................................71
7.2. Start and stop in automatic operation........................73
7.2.1. Start machine ..............................................74
7.2.2. Stop machine...............................................74
7.3. Optimizing the adjustments for automatic
operation...................................................................76
7.3.1. Electric components ....................................76
7.3.2. Mechanic components.................................77
Adjust the height of the suction fan..............77
7.3.3. Settings at the suction fans..........................78
Inclination of the separating device..............79
8. Emergency...............................................................81
8.1. Damage to persons...................................................81
8.2. Damage to machine..................................................82
9. Annex.......................................................................83
9.1. Preparation for daily operation ..................................83
9.1.1. Checking the machine’s stability ..................83
9.1.2. Checking the mechanics..............................83
9.1.3. Checking for working materials, running
out...............................................................84
9.1.4. Checks at the diesel engine (option)............84
Cooling water...............................................85
Engine oil level ............................................85
Water pre-separator.....................................86
Air filter contamination display .....................86
Air filter........................................................87

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Generator....................................................87
9.1.5. Checking the fuelling ...................................88
9.1.6. Checking the electrics..................................89
9.1.7. Checking the hydraulics...............................90
9.1.8. Checks at the belts......................................91
9.2. Prepare machine for transport...................................92
9.3. Functioning description of options.............................95
9.3.1. Version in accordance with the EU
Directive ......................................................96
9.3.2. Adjustable belt speed at discharge belt........97
9.3.3. Housing for feeding belt...............................98
9.3.4. Side bar enlargement feeding belt...............98
9.3.5. Discharge belt electro-hydraulically
foldable........................................................99
9.3.6. Adjustable belt speed inert material.............99
9.3.7. Magnet drum .............................................100
9.3.8. Diesel engine.............................................101
9.3.9. Soot filter...................................................102
9.3.10. Electric motor pre-heating..........................103
9.3.11. Cleanfix- fan..............................................104
9.3.12. Radio remote control .................................105
9.3.13. Frequency converter for fan of
separating chamber...................................107
9.3.14. Frequency converter for suction fans 1
and 2.........................................................108
9.3.15. Additional socket 32 amps.........................108
9.3.16. Battery master switch ................................109
9.3.17. Air conditioner at switch cabinet ................110
9.3.18. Central lubrication unit...............................110
9.3.19. Gusset shoe..............................................111
9.4. Special labels USA..................................................112
Index 115

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1. Preface
Dear Customer!
Thank you for the confidence that you have shown in our prod-
ucts by purchasing this machine.
Purpose of the operat-
ing manual
This operating manual is a guide for safe and efficient use of
the machine. The purpose of this operating manual is to
avoid injury to persons and damage to the machine: We
have provided the information necessary to operate and
maintain the machine easily. We also want to familiarise you
with the technical details of the machine and point out any
risks and dangers.
WARNING
Danger due to operating the machine without first study-
ing the operating and maintenance manual.
Personal injury and machine damage may occur.
Prior to commissioning the machine read the operating
manual! You must understand and observe all safety in-
structions!
Persons entrusted with the machine must always be able
to access the operating and maintenance manual!
Availability of the op-
erating manual
Please ensure that this operating manual is available so that
required information can be obtained at any time or training
can be carried out. In case of re-sale we ask you to hand
over the entire documentation together with the machine!
Never commission the machine without first having read the
operating manual!
Resale
Please hand over the complete documentation with the ma-
chine in case of resale.
In the case of a later resale into a country of the EEA, the
operating manual must be translated into the language of the
corresponding user's country.

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Translation
If there are any discrepancies occur in the text translated, the
original operating manual (German) is to be consulted for
clarification or the manufacturer is to be contacted.
Pictograms
Other instructions in the form of short texts and pictograms
are attached to the machine itself. Information is therefore
directly available on site without having to consult separate
manuals. Contact us in case of damaged, loose or illegible
pictograms. These are to be replaced immediately with new
pictograms.
The operator is responsible for ensuring that only qualified per-
sonnel operate and maintain the machine. Both the operator
and all service and maintenance personnel must be completely
familiar with the safety and operation regulations.
The machine operator must read this operating manual before
starting the machine and follow the guidelines it contains pre-
cisely.
Prevent incorrect repair or maintenance. If in any doubt please
contact our customer service:
Komptech Umwelttechnik Deutschland GmbH
Carl-Zeiss-Straße 2
D-59302 Oelde
[t] ([phone] - 0
[f] ([phone] - 45
http://www.komptech.de
[email protected]
Copyright
Copyright © 2017 Komptech Umwelttechnik Deutschland
GmbH. All rights reserved.
This operating manual or extracts thereof may not be printed,
copied, reproduced, electronically processed or distributed
without the prior written consent of Komptech Umwelttechnik.

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Trademark protection
The Komptech brand, logo beech leaf and word mark “Tech-
nology for a better environment” are registered trademarks
and are the intellectual property of Komptech GmbH.
Technical changes
This instruction manual only applies to the machine with the
serial number entered in the file and is not subject to a revi-
sion service! In the event of modifications, additions, or
changes, the operator is responsible for keeping the manual
up to date!
The date on the EC Declaration of Conformity is applicable to
the edition of this operating manual.
2. Safety
Marking by safety no-
tices
The systematic marking of certain points (danger locations,
lubrication points, adjusting interval, displays, operation ele-
ments) by safety notices allows the machine to be operated
safely. This marking is performed with the same pictograms
as shown in this operating manual.
WARNING
Danger due to commissioning of the machine without
observance of the safety instructions or due to the exe-
cution of maintenance work by unqualified personnel.
Serious personal injury and material damage may occur.
Commissioning the machine as well as maintenance work
must only be carried out by qualified persons, observing
the safety instructions.

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2.1. Operator
Operator’s obligations
As operator you are responsible for correct use of the ma-
chine. Correct use includes operation and maintenance of
the machine.
The operator shall comply with the legal requirements for
the operation of work machines.
The operator shall confirm to the manufacturer that instruc-
tion regarding safe use of the machine has taken place.
The operator must be familiar with the contents of the oper-
ating and maintenance manual and comply with the instruc-
tions contained in it.
The operator will plan for and be responsible for the use of
the machine within the constraints of its intended use.
The operator is responsible for ensuring that the machine is
safe to operate and in proper service condition.
The operator ensures that the machine is only operated by
persons whose mental and physical conditions satisfy the
task assigned.
The operator shall prevent unauthorized modifications and
shall obtain an expert opinion from the manufacturer before
any modification. In the case of safety defects the operator
shall inform the manufacturer or seller.
In the case of loss of the operating manual or the safety
markings (loose or illegible pictograms) the operator shall
ensure they are reordered immediately.
In the case of resale the operator shall ensure that the com-
plete operating manual is handed over to the buyer in a reli-
able and demonstrable way.
The operator must perform a noise measurement under op-
erating conditions and if necessary supply corresponding
hearing protection.
2.2. Qualification of personnel

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Qualification of per-
sonnel
Only the following groups of persons are allowed to work at
or with the machine:
Instructed personnel
Persons who have been trained by a specialist and instructed
about
possible dangers,
appropriate behaviour,
inappropriate behaviour,
safety devices and
safety measures.
Specialists
Persons who have the following qualifications:
professional education,
professional experience and
knowledge about the relevant standards and regulations.
These persons are able independently to evaluate the work
delegated to them with regard to existing and possible dangers.
(Definition according to EN 60204-1)
2.3. Obligations of personnel
Obligations of person-
nel
All persons, working at or with the machine have the follow-
ing obligations:
Operate the machine exclusively for its intended purpose.
Follow the operator’s instructions with regard to working pro-
tection and operating safety.
Wear the personal protection equipment specified as per the
operator’s risk assessment.

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Before executing work on or with the machine, read the op-
erating manual.
Avoid all working methods that cause hazards to persons or
damage to the machine or environment.
Perform maintenance and inspection work only according to
the operating manual’s descriptions.
Inform the machine’s operator immediately if the contents of
the operating manual cannot be understood.
Ensure that escape routes are free.
Only carry out changes of location with the machine after
being instructed by the operator.
Inform the machine’s operator immediately if:
the machine is not used for its intended purpose.
you have identified damage on the machine.
you realize that safety devices of the machine are miss-
ing, damaged or do not function perfectly.
you identify that warning signs and/or safety symbols at
the machine are not available or hard to read.
you identify that structural changes have been made to
the machine.

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2.4. Danger zone
WARNING
Danger to persons in the machine’s danger area due to
movable parts or discharged material.
Personal injury resulting in death may occur.
Ensure that only authorized persons stay in any of the
danger areas.
Only operate the machine if no unauthorized person is in
the corresponding danger area.
Stop operating the machine if unauthorized persons enter
the corresponding danger area.
Use personal protection equipment.
Fig. 1: Danger zones

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PROHIBITION
EXCEPTIONS / NOTES
Zone 1:
2 m (6 ft) in a circle around the machine.
Access for personnel or authorized persons
only allowed if
this is necessary to operate the machine.
the operating manual’s safety instructions
are carefully observed.
Zone 2:
2 m (6 ft) in a circle around the discharge ar-
eas of the discharge belts.
Access for personnel or authorized persons
only allowed if
the machine is switched off and secured
against being re-started unintentionally.
Zone 3:
50 m (150 ft) circle around the machine.
Access for third persons only allowed if
such persons have received correspond-
ing safety instruction.
Tab. 1: Danger zones
Note:
Authorized persons are authorized by the machine’s operator
to perform work on or with the machine.

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2.5. Safety devices
DANGER
Danger to persons due to missing or not perfectly func-
tioning safety devices.
Personal injury resulting in death may occur.
Before start of work, check whether all safety devices are
available, correctly installed and functioning.
Never put the safety devices out of operation.
Ensure that all safety devices are freely accessible.
DANGER
Danger to persons due to manipulated safety devices.
Personal injury resulting in death may occur.
Do not perform any mechanical changes to safety devices.
Do not perform any electrical changes to safety devices.
Safety devices (electrics)
Position of safety devices:
Fig. 2: Safety devices - electrics

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SAFETY DEVICES
EMERGENCY-STOP-
switch
Main electrical switch
Safety devices (hydraulics)
Position of safety devices:
Fig. 3: Safety devices –lock valves 1
Fig. 4: Safety devices –lock valves 2
SAFETY DEVICE

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Lock valves

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2.6. Structure of warning signs
In the separate chapters of this operating manual your attention
is drawn to hazards or special information with warning signs.
These signs are shown either at a chapter’s start or before an
action involving a potential safety hazard.
The following graphic shows the structure of a warning sign:
Symbol
Signal word
Type of hazard
Consequences in the event of non-observance of the hazard or
danger warnings
Avoiding the hazard
2.6.1. Signal words
SIGNAL WORD
MEANING
DANGER
Passages set off in this manner mark a
direct hazard with high risk of death or
serious injury if not avoided.
WARNING
Passages set off in this manner mark a
possible hazard with medium risk of
death or severe injury if not avoided.
CAUTION
Passages set off in this manner mark a
hazard with low risk that may cause
light or moderate personal injury if not
avoided.
NOTICE
This indicates malfunctions during
oper-ation and possible damage to the
ma-chine or environment.
Furthermore notices are provided for
op-timum handling of the machine.
Tab. 2: Signal words

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2.6.2. Warning symbols
SYMBOL
MEANING
Dangerous point or situation.
Danger electricity, electric shock.
Danger engine exhaust gases.
Danger overhead load
Danger of entanglement by rotating
part.
Danger of entrapment by moving parts.
Danger of harmful or irritant materials.
Danger of flammable materials.
Danger of magnetic field.
Danger of hot surface.
Danger of falling

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SYMBOL
MEANING
Danger of hot liquids.
Tab. 3: Warning symbols
2.6.3. Prohibitory symbols
SYMBOL
MEANING
Unauthorized access prohibited.
Do not climb unless authorized.
Fire, naked flame and smoking prohib-
ited.
Access for persons with pacemaker
prohibited.
Do not spray with water.
Tab. 4: Prohibitory symbols
2.6.4. Command symbols
SYMBOL
MEANING
General command symbol.
Marks instructions for operation