Kongskilde 8200 DF Series User manual

Kongskilde
8200
KONGSKILDE 8200 DF
Field Cultivator - Assembly/Parts
Models
768236901 8236 Field Cultivator (36.5')
768238901 8238 Field Cultivator (38.5')
768240901 8240 Field Cultivator (40.5')
768242901 8242 Field Cultivator (42.5')
768244901 8244 Field Cultivator (44.5')
768246901 8246 Field Cultivator (46.5')
768248901 8248 Field Cultivator (48.5') 760000229 - Revision 7
Serial No. 411391 - current
*Model may not be exactly as shown.
Kongskilde reserves the right to make changes to product designs and
specifications without notice or obligation to rework.
See your local Kongskilde representative for current product specific-
ations and options.

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Introduction: ........................................................................................................................................3
Center Frame Assembly .......................................................................................................................4
Center Rockshaft Assembly .................................................................................................................6
Center Rockshaft Parts .........................................................................................................................8
Fold Cylinder Mount Assembly .........................................................................................................10
Center Lift Cylinders & Linkages Assembly .....................................................................................12
Single Point Assembly .......................................................................................................................14
Light Stands & Safety Locks Assembly ............................................................................................16
Hitch & Turnbuckle Assembly ..........................................................................................................18
Intermediate Wing Frame Assembly ..................................................................................................20
Intermediate Fold Cylinder Assembly ...............................................................................................22
Wing Rockshaft Assembly .................................................................................................................24
Wing Rockshaft Parts .........................................................................................................................26
Wing Lift Cylinder & Linkage Assembly ..........................................................................................28
Outer Wing Assembly ........................................................................................................................30
Outer Fold Cylinder Assembly ..........................................................................................................32
Outer Wing Rockshafts and Linkages ................................................................................................34
Wing Fold Stands ...............................................................................................................................34
VibroTine Assembly Option ..............................................................................................................36
C-Shank Assembly Option .................................................................................................................38
Gauge Wheel Assembly .....................................................................................................................40
Gauge Wheel Parts .............................................................................................................................42
Rear Jack Assembly ...........................................................................................................................44
Hydraulic Tree Assembly ...................................................................................................................46
Lift Hydraulics ...................................................................................................................................48
Fold Hydraulics ..................................................................................................................................50
Cylinder Parts .....................................................................................................................................52
Light Kit Assembly ............................................................................................................................54
Rear Hitch (Optional) ........................................................................................................................56
Rear Hitch Hydraulic Kit (Optional) .................................................................................................58
Rear Hitch Light Extension Kit (Optional) ........................................................................................60
Decal Placement .................................................................................................................................62
Assembly Completion ........................................................................................................................64
Appendix A ........................................................................................................................................65
Appendix B ........................................................................................................................................68
Table of Contents

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Introduction:
Please take the time to carefully read all the instruction booklets provided with your new
Kongskilde product. Once you are finished reading do not throw these guides out. Keep them for
later review.
These instruction booklets have been developed to assist you in assembling, adjusting and maintain-
ing your new Kongskilde Product. To obtain optimal performance over the lifetime of the product
read and follow these instructions carefully.
When the assembly of the unit is completed, please refer to the Owners Manual before attempting
to adjust or use the product. The Owners Manual will provide you with further instructions on the
proper Field Settings, Adjustments and Maintenance Procedures for Safe Operation of the unit.
If optional equipment or attachments have been ordered for your unit, please refer to the instruction
booklets provided for proper installation and adjustment of these accessories.
Please take the time to fill out and return the Owners Registration and Warranty Form provided with
the Owners Manual in order to activate the warranty coverage.
NOTES:
-Images in this manual are for reference only and may not exactly match actual components.
-This manual depicts "Left" and "Right" as if standing behind the unit facing forward.
-Refer to torque chart in Appendix B for proper tightening of bolts, unless otherwise noted.

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Center Frame Assembly
Instructions:
-Hardware included in bag 760033040
-Connect center frames as shown, using parts listed on next page.
-Place center frames on steel shop stands during assembly until lift hydraulics are installed and
working.

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Parts list / 8200 DF Center Frame Assembly. Date: August 2014
Fig. Part no. Qty Description
1 760032000 1 Center Mainframe Wdmt, LH
2 760032001 1 Center Mainframe Wdmt, RH
3 760032063 1 Leveling Pivot Linkage Mount
4 600356107 2 Bolt, 5/8" X 3" GR. 5
5 600356023 16 Bolt, 5/8" X 1 3/4" GR. 5
6 600366031 18 Nut, Toplock 5/8"
7 600471000 7 Grease Fitting

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Instructions:
-Hardware included in bag 760033040
-Insert wear sleeves into rockshaft blocks before assembling rockshaft.
-Assemble rockshaft, spindles and wheels to center frame as shown, using parts listed on next
page.
-Spindles and wheels can be installed to rockshaft assembly before or after rockshaft is attached to
the frame
-IMPORTANT: Install wheels to the spindles so the wheel rims are offset toward the wheel arms
(Narrow setting). Torque lug nuts to 170 ft-lbs. Re-torque lug nuts after ten hours of field use.
Center Rockshaft Assembly
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Parts list / 8200 DF Center Rockshaft Assembly. Date: August 2014
Fig. Part no. Qty Description
1 760033003 1 Center Rockshaft Assembly
2 760031189 8 Center Rockshaft Block
3 7600355102 8 Bolt, 3/4" X 9-1/2" GR. 8
4 600366024 8 Nut, Toplock 3/4"
5 7600473119 4 8 X 8 Hub (G60-8) & Spindle Assembly
6 600355052 4 Bolt, 5/8" X 4-1/2" GR. 8
7 600366031 4 Nut, Toplock 5/8"
8 600473108 4 Wheel Assembly 12.5L-16.5 Galaxy (8-Bolt)
9 760031190 8 Wear Sleeve Half
See following page for part details

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Center Rockshaft Parts
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Parts list / 8200 DF Center Rockshaft Parts. Date: April 2015
Fig. Part no. Qty Description
1 760032008 1 Center Rockshaft Wdmt
2 760032010 2 Center Tandem Wdmt
3 7600473116 4 6000# Spindle (2-3/4" x 18") w/Hole
- 7600473117 4 2-3/4" x 18" Spindle Assembly (Includes Items 3, 10, 11, 22)
4 763011289 4 8-Bolt Hub 60-8 (Includes Items 4, 7, 8, 13, 14)
- 763012379 4 8 x 8 Hub (G60-8) Assembly Complete (Includes Items 4-9, 12-14)
5 600473057 4 Seal, 2-3/4" w/Spring & Alternate Lip
6 76301131 4 Bearing - JLM506849
7 76301137 4 Bearing Cup - JLM506810
8 76301135 4 Bearing Cup - LM501310
9 76301129 4 Bearing - LM501349
10 600473052 4 Washer EMI-8000
11 600366012 4 Slotted Nut 1" - UNF
12 76301230 4 Dust Cap
13 76301235 32 5/8"-18 UNF Lug Nut
14 600471000 8 GF-641 Grease Fitting
15 760031111 4 Tandem Spacer
16 7600473113 4 Seal 22368
17 7600473115 4 Bearing Cone, Timken 2776
18 7600473114 4 Bearing Cup, Timken 2720
19 760032026 2 Tandem Pin Wdmt
20 7600366051 2 Slotted Nut, 1-1/2"-12 UNF Plated
21 600383025 2 Cotter Pin, 3/8" x 2-1/2"
22 600383003 2 Cotter Pin, 3/16" x 1-3/4"
Quantities listed are for each individual part in the complete rockshaft assembly

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Instructions:
-Hardware included in bag 760033040
-Attach fold cylinder mounts and cross brace as shown, using hardware on next page.
Fold Cylinder Mount Assembly
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