Konica Minolta bizhub 160 User manual

PARTS GUIDE MANUAL
AUGUST 2006
bizhub 160/bizhub 160f/
bizhub 161/bizhub 161f
4980561

04/15/2005
INFORMATION FOR PARTS GUIDE MANUAL
To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the following page.
HOW TO MAKE THE BEST USE OF THIS MANUAL
1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.
2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and
exploded diagrams.
3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".
4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".
When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.
Do not use any parts that are not set up as
5 means that there are exclusive parts for each destination.
Please check the appropriate destination when you order.
6 Revision Mark
Marked as on the illustration shows that the revision has been made.
7 All rights reserved. (any reprints or quotations are prohibited.)
Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
SYSTEM OUTLINE
For
USA: OPTION
EXCEPT FOR USA: STANDARD
bizhub 160
bizhub 161
Standard for bizhub 160f
bizhub 161f
Option for bizhub 160
bizhub 161
3
2
1
4

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
GENERAL CONTENTS
No. Description Model
1DIGITAL MFP B/W bizhub 160/bizhub 160f/bizhub 161/
bizhub 161f
2OTHER OPTION OC-503
3DOCUMENT FEEDER DF-501
4PAPER FEEDER PF-501

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
DIAGRAMS OF MAIN PARTS SECTION
1
8
3
2
6
5
4
9
7

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CONTENTS
No. DESCRIPTION PAGE No.
1 EXTERNAL PARTS P1
2 OPERATION PANEL P2
3 OPTICAL SECTION P3
4 PAPER TAKE-UP SECTION P4
5 PAPER TRANSPORT SECTION P5
6 FUSING UNIT P6
7 DRIVE SECTION P7
8 ELECTRICAL COMP0NENTS P8 P9
9 WIRING P10
10 WIRING ACCESSORIES AND JIGS P11
11 ACCESSORY PARTS P12

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
INDEX
Parts No. Page No.
4109 2003 01 4-21
4111 2531 01 6-12
4127 3041 02 4-26
4127 3104 01 1-13
4127 3104 01 8-11
4127 3707 01 6-6
4127 4106 01 5-6
4127 4107 01 5-28
4127 4108 01 5-3
4127 4109 01 5-7
4127 4111 01 5-23
4127 4135 01 5-27
4127 5571 01 6-18
4136 0151 02 4-5
4136 1020 03 1-22
4136 1021 02 1-24
4136 2001 02 8-13
4136 2004 16 7-11
4136 2005 18 7-23
4136 2006 03 7-4
4136 2007 02 7-7
4136 2008 04 7-3
4136 2009 03 7-6
4136 2010 03 7-5
4136 2012 02 7-2
4136 2013 01 7-14
4136 2015 01 7-8
4136 2018 02 7-9
4136 2019 03 7-22
4136 2032 04 8-15
4136 2055 04 8-20
4136 2102 01 7-13
4136 2310 02 7-25
4136 2501 01 7-27
4136 2502 01 7-17
4136 2503 01 7-18
4136 2504 01 7-16
4136 2505 01 7-19
4136 2506 01 7-20
4136 2507 01 7-28
4136 2508 01 7-29
4136 2509 01 7-30
4136 2510 01 7-33
4136 2511 01 7-32
4136 2526 03 7-15
4136 2527 01 7-31
4136 3001 01 4-14
4136 3002 02 4-1
4136 3005 04 8-7
4136 3006 01 4-2
4136 3009 02 4-3
4136 3013 01 8-8
4136 3014 02 4-27
4136 3016 02 5-13
4136 3018 01 4-4
4136 3021 01 5-14
4136 3022 01 4-16
4136 3025 01 4-10
4136 3026 01 4-6
4136 3027 01 4-9
4136 3035 01 4-22
4136 3037 01 4-24
4136 3038 01 4-23
4136 3039 12 4-15
4136 3043 01 4-12
4136 3044 01 4-17
4136 3045 01 4-7
4136 3046 01 4-13
4136 3047 01 4-11
4136 3048 01 4-18
4136 3049 01 4-8
4136 3101 01 8-10
4136 3501 04 4-19
4136 3709 02 6-4
4136 3714 01 6-11
4136 3716 01 6-25
4136 3730 03 6-8
4136 4102 04 5-2
4136 4103 02 5-26
4136 4104 01 5-24
Parts No. Page No.
4136 4105 01 5-5
4136 4106 01 5-8
4136 4109 06 5-11
4136 4111 01 5-30
4136 4113 02 5-1
4136 4114 02 5-4
4136 4132 01 5-25
4136 4133 01 5-9
4136 5503 03 6-16
4136 5505 05 6-22
4136 5510 02 6-19
4136 5517 02 6-20
4136 5518 02 6-24
4136 5531 01 6-15
4136 5598 01 6-17
4136 5599 01 6-14
4136 6205 07 8-21
4136 6301 02 5-12
4136 6702 01 6-13
4136 6751 01 5-21
4136 6804 01 8-14
4136 6805 03 10-1
4136 6810 03 10-2
4136 7321 01 6-9
4136 7325 02 6-26
4136 7326 02 6-27
4136 7500 01 1-18
4136 R701 00 5-29
4136 R702 00 4-28
4137 0105 01 5-22
4137 0752 00 6-28
4137 1001 14 1-9
4137 1004 06 6-3
4137 1005 02 6-10
4137 1006 01 1-12
4137 1007 03 1-6
4137 1008 02 1-14
4137 1009 01 1-15
4137 1011 01 1-4
4137 1012 02 1-10
Parts No. Page No.
4137 1017 03 1-7
4137 1018 01 1-8
4137 1024 02 6-7
4137 1033 01 1-20
4137 1036 03 6-1
4137 1051 01 1-5
4137 2006 03 8-1
4137 2007 01 8-6
4137 2011 02 7-1
4137 2302 02 8-19
4137 2311 02 8-5
4137 2312 01 8-4
4137 2524 13 7-21
4137 3020 02 5-20
4137 3102 02 8-9
4137 3103 01 8-12
4137 3201 01 5-18
4137 3202 01 1-17
4137 3203 01 1-16
4137 3204 01 5-16
4137 3205 01 5-17
4137 3221 01 5-19
4137 3763 01 6-5
4137 5545 02 6-23
4137 6201 04 8-18
4137 6202 02 8-18
4137 6202 04 8-18
4137 6802 01 10-3
4137 6803 03 10-4
4137 6806 02 7-12
4137 6807 02 10-5
4137 6808 01 5-10
4137 6809 01 10-6
4137 6812 02 8-16
4137 6818 02 10-7
4137 6824 03 10-8
4137 6825 02 10-9
4137 6827 14 8-2
4137 6828 02 10-10
4137 6829 01 8-17
Parts No. Page No.
4137 7301 01 1-3
4137 7301 01 6-2
4137 7302 13 1-23
4137 7303 01 6-9
4137 7305 02 1-19
4137 R708 00 6-28
4137 R709 00 6-28
4137 R709 00 6-28
4137 R711 00 1-28
4137 R712 00 6-29
4137 R713 00 7-34
4137 R714 00 7-35
4137 R723 00 8-23
4139 3018 03 4-25
4154 3804 01 8-22
4508 2011 02 9-20
4647 1039 03 3-1
4980 1001 02 3-2
4980 1014 02 9-15
4980 1015 01 9-15
4980 1020 02 9-4
4980 1021 02 9-18
4980 1022 02 9-10
4980 1023 01 9-11
4980 1025 02 3-9
4980 1026 02 3-4
4980 1027 02 2-4
4980 1099 01 3-17
4980 1100 01 1-1
4980 1101 01 3-6
4980 1102 01 3-12
4980 1103 01 3-10
4980 1104 01 3-8
4980 1105 01 3-7
4980 1106 01 3-11
4980 1107 01 3-5
4980 1108 01 3-15
4980 1109 01 3-16
4980 1110 01 3-13
4980 1111 01 3-14
Parts No. Page No.
1/2

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4980 1112 01 1-11
4980 1113 01 1-2
4980 1114 01 3-3
4980 1115 01 2-1
4980 1115 01 2-1
4980 1116 01 2-2
4980 1116 01 2-2
4980 1117 01 2-2
4980 1128 01 2-2
4980 1128 01 2-2
4980 1139 01 9-6
4980 1141 01 1-21
4980 1142 01 1-26
4980 1143 01 8-24
4980 1144 01 8-25
4980 1145 01 9-3
4980 1146 01 9-2
4980 1147 01 9-7
4980 1148 01 9-7
4980 1149 01 9-12
4980 1151 01 9-17
4980 1152 01 9-9
4980 1153 01 9-13
4980 1156 01 1-27
4980 1157 01 11-2
4980 1161 03 9-16
4980 1162 01 9-16
4980 1163 03 9-14
4980 1164 01 9-8
4980 1168 01 2-2
4980 1169 01 2-2
4980 1205 01 12-1
4980 1206 01 12-1
4980 1207 01 12-1
4980 1210 01 12-2
4980 1211 01 12-2
4980 1211 02 12-2
4980 1212 01 12-2
4980 1212 02 12-2
4980 1213 01 12-1
Parts No. Page No.
4980 1218 03 11-3
4980 1219 01 6-30
4980 1220 01 6-30
4980 1221 01 6-30
4980 1222 01 6-30
4980 1224 01 9-19
4980 1225 01 9-1
4980 1226 01 9-1
4980 1227 01 9-1
4980 1228 01 9-1
4980 1500 02 2-3
4980 1501 01 2-3
4980 1502 02 2-3
4980 1503 01 1-25
4980 1504 01 1-25
4980 1505 01 1-25
4980 1506 01 1-25
4980 1510 01 9-5
9314 1201 32 7-26
9321 2300 12 4-20
9331 2200 31 7-10
9335 1300 61 5-15
9384 1311 11 11-6
9384 2300 11 11-4
9384 2300 21 11-5
9384 2910 31 11-1
9J03 0901 01 6-21
9J03 M100 00 8-3
9J03 M100 00 7-24
Parts No. Page No.
2/2

EXTERNAL PARTS
P3-B
P 1
2
1
3
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
25
19
20
21
22 23
24
26
27
28
a
a
b
bb
a
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bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
EXTERNAL PARTS
Key Part No. Description Destinations Class QTY Standard parts
1 4980 1100 01 FRAME D 1 a-9739 0308 14
b-9735 0306 14
2 4980 1113 01 SEAL C1
3 4137 7301 01 LABEL CAUTION D2
4 4137 1011 01 UPPER COVER RIGHT C1
5 4137 1051 01 PLATE SPRING C2
6 4137 1007 03 TRAY C1
7 4137 1017 03 TRAY C1
8 4137 1018 01 TRAY C1
9 4137 1001 14 TOP COVER D1
10 4137 1012 02 UPPER COVER LEFT C1
11 4980 1112 01 STOPPER D1
12 4137 1006 01 FRONT COVER D1
13 4127 3104 01 GEAR 14T C1
14 4137 1008 02 TRAY D1
15 4137 1009 01 COVER C1
16 4137 3203 01 REGULATING PLATE C1
17 4137 3202 01 REGULATING PLATE C1
18 4136 7500 01 LABEL KM C1
19 4137 7305 02 LABEL C1
20 4137 1033 01 FRONT COVER C1
21 4980 1141 01 LEFT COVER C1
22 4136 1020 03 COVER LOWER C1
23 4137 7302 13 LABEL C1
24 4136 1021 02 LEVER C1
25 4980 1503 01 LABEL bizhub 160 (bizhub 160) C 1
25 4980 1504 01 LABEL bizhub 161 (bizhub 161) C 1
25 4980 1505 01 LABEL bizhub 160f (bizhub 160f) C 1
25 4980 1506 01 LABEL bizhub 161f (bizhub 161f) C 1
26 4980 1142 01 RIGHT COVER C1
27 4980 1156 01 IR UNIT ASSY S1
28 4137 R711 00 TRAY ASSY C1
Page. 1

OPERATION PANEL
PWB-O
P 2
1
2
3
4
a
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bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
OPERATION PANEL
Key Part No. Description Destinations Class QTY Standard parts
1 4980 1115 01 PANEL SHEET LEFT (bizhub 160f/161f) C 1 a-9735 0308 14
1 4980 1115 01 PANEL SHEET LEFT B,H(bizhub 160f/161f) C 1
2 4980 1116 01 PANEL SHEET RIGHT B (bizhub 160f/161f) C 1
2 4980 1116 01 PANEL SHEET RIGHT B,G2 (bizhub 160f/161f) C 1
2 4980 1117 01 PANEL SHEET RIGHT D,E,F2,G1,I,K (bizhub 160f/
161f)
C1
2 4980 1128 01 PANEL SHEET RIGHT B (bizhub 160/161) C 1
2 4980 1128 01 PANEL SHEET RIGHT B,G2 (bizhub 160/161) C 1
2 4980 1168 01 PANEL SHEET RIGHT TAIWAN H (TAIWAN) (bizhub 160f/161
f)
C1
2 4980 1169 01 PANEL SHEET RIGHT TAIWAN H (TAIWAN) (bizhub 160/161) C 1
3 4980 1500 02 OPERATION PANEL (bizhub 160f/161f) I 1
3 4980 1501 01 OPERATION PANEL (bizhub 160/161) (For RUSSI
AN)
I1
3 4980 1502 02 OPERATION PANEL (bizhub 160/161) (For Excep
t RUSSIAN)
I1
4 4980 1027 02 PANEL FFC C1
Page. 2

OPTICAL SECTION
M4
PS2
B
P 3
1
2
3
4
5
6
7
7
8
9
10
11
12
13
15
16
14
17
e
cd
b
a
f
d
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bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
OPTICAL SECTION
Key Part No. Description Destinations Class QTY Standard parts
1 4647 1039 03 MAGNETIC SW C 1 a-9646 0306 14
b-9735 0308 14
c-9646 0306 07
d-9721 0200 01
e-9739 0412 14
f-9739 0308 14
2 4980 1001 02 CCD MODULE C1
3 4980 1114 01 SLIDER C1
4 4980 1026 02 CCD FFC C1
5 4980 1107 01 COVER D1
6 4980 1101 01 SHAFT D1
7 4980 1105 01 COLLAR C2
8 4980 1104 01 GEAR 16/57T C1
9 4980 1025 02 PM MOTOR B1
10 4980 1103 01 BRACKET D1
11 4980 1106 01 GEAR 19/40T C1
12 4980 1102 01 BELT C1
13 4980 1110 01 HOLDER D1
14 4980 1111 01 PULLEY C1
15 4980 1108 01 TENSION SPRING C1
16 4980 1109 01 SHAFT ASSY D1
17 4980 1099 01 TOP COVER ASSY C1
Page. 3

PAPER TAKE-UP SECTION
P 4
SL1
1
2
2
3
3
4
4
5
16
16
26
27
25
24
23
22
21
a
a
20 19
18
17
15
14
12
11
13
10
9
8
7
6
28
a
bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
PAPER TAKE-UP SECTION
Key Part No. Description Destinations Class QTY Standard parts
1 4136 3002 02 ROLLER C 1 a-9739 0308 14
2 4136 3006 01 ROLL C2
3 4136 3009 02 HOLDER C2
4 4136 3018 01 PRESSURE SPRING C2
5 4136 0151 02 FRICTION SHEET ASSY C1
6 4136 3026 01 CAM C1
7 4136 3045 01 TENSION SPRING C1
8 4136 3049 01 FRICTION SHEET C1
9 4136 3027 01 TENSION SPRING C1
10 4136 3025 01 LEVER C1
11 4136 3047 01 GEAR 27T C1
12 4136 3043 01 CAM C1
13 4136 3046 01 PLATE SPRING D1
14 4136 3001 01 ROLLER B1
15 4136 3039 12 SHAFT D1
16 4136 3022 01 STOPPER C2
17 4136 3044 01 CAM C1
18 4136 3048 01 GEAR 27T C1
19 4136 3501 04 GUIDE D1
20 9321 2300 12 SOLENOID C1
21 4109 2003 01 SHOULDER SCREW C1
22 4136 3035 01 GEAR 35T C1
23 4136 3038 01 RATCHET C1
24 4136 3037 01 TORSION SPRING C1
25 4139 3018 03 DRUM C1
26 4127 3041 02 PRESSURE SPRING C1
27 4136 3014 02 GEAR 14T C1
28 4136 R702 00 PAPER TAKE UP ASSY S1
Page. 4

PAPER TRANSPORT SECTION
P 5
PE1
PE2
TE1
123
4
5
6
7
9
9
25
27
27 26
24
28
23
30
11
10
12
13
13
21
20
18
15
15
19
17
16
14
22
8
29
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bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
PAPER TRANSPORT SECTION
Key Part No. Description Destinations Class QTY Standard parts
1 4136 4113 02 NEUTRALIZING NEEDLE D1
2 4136 4102 04 HOLDER D1
3 4127 4108 01 PRESSURE SPRING C1
4 4136 4114 02 CONTACT C1
5 4136 4105 01 BUSHING C1
6 4127 4106 01 CONDUCTIVE MEMBER C1
7 4127 4109 01 CUSHION C1
8 4136 4106 01 SPACER C1
9 4136 4133 01 SPACER C2
10 4137 6808 01 WIRE HARNESS ASSY D1
11 4136 4109 06 GUIDE D1
12 4136 6301 02 MICRO-SWITCH I1
13 4136 3016 02 PRESSURE SPRING C2
14 4136 3021 01 ACTUATOR C1
15 9335 1300 61 PHOTO INTERRUPTER B2
16 4137 3204 01 EARTH GROUND D1
17 4137 3205 01 EARTH GROUND D1
18 4137 3201 01 TRAY D1
19 4137 3221 01 ACTUATOR D1
20 4137 3020 02 HOLDER D1
21 4136 6751 01 CONNECTOR PIN D1
22 4137 0105 01 PWB ASSY I1
23 4127 4111 01 GEAR 21T C1
24 4136 4104 01 BUSHING C1
25 4136 4132 01 GUIDE PLATE D1
26 4136 4103 02 TRANSFER ROLLER A1
27 4127 4135 01 PRESSURE SPRING C2
28 4127 4107 01 PRESSURE SPRING C1
29 4136 R701 00 TRANSFER UNIT S1
30 4136 4111 01 SPACER C1
Page. 5

FUSING UNIT
P 6
PS1
TH1
1
2
3
4
4
4
4
27
26
21
25
23
23
24
22
20
20
18
18
19
17
16
15
14
13
12
11
a
a
a
a
b
10
8
30
9
7
5
5
6
6
6
6
29
28
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bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
FUSING UNIT
Key Part No. Description Destinations Class QTY Standard parts
1 4137 1036 03 TOP COVER D 1 a-9739 0308 14
b-9732 0310 14
2 4137 7301 01 LABEL CAUTION D1
3 4137 1004 06 GUIDE D1
4 4136 3709 02 SPRING D4
5 4137 3763 01 LEVER D2
6 4127 3707 01 ROLL C4
7 4137 1024 02 TORSION SPRING C1
8 4136 3730 03 ROLLER C1
9 4136 7321 01 LABEL CAUTION B,H,G2,F1 C 1
9 4137 7303 01 LABEL CAUTION C,D,E,F2,G1,I,K D 1
10 4137 1005 02 GUIDE D1
11 4136 3714 01 GEAR 61T C1
12 4111 2531 01 WASHER C1
13 4136 6702 01 THERMISTOR C1
14 4136 5599 01 SEAL C1
15 4136 5531 01 BRUSH D1
16 4136 5503 03 GUIDE D1
17 4136 5598 01 SEAL C1
18 4127 5571 01 BUSHING C2
19 4136 5510 02 ROLLER C1
20 4136 5517 02 PRESSURE SPRING C2
21 9J03 0901 01 PHOTO INTERRUPTER I1
22 4136 5505 05 HOUSING D1
23 4137 5545 02 GUIDE D2
24 4136 5518 02 ACTUATOR C1
25 4136 3716 01 TORSION SPRING C1
26 4136 7325 02 LABEL HOT C1
27 4136 7326 02 LABEL CAUTION C1
28 4137 0752 00 FUSING UNIT 220V K A 1
28 4137 R708 00 FUSING UNIT B,H,G2,F1 A 1
28 4137 R709 00 FUSING UNIT C,D,E,F2,G1,I A 1
29 4137 R712 00 GUIDE ASSY C1
30 4980 1219 01 LABEL CAUTION H (CHINESE/ARABIC) D 1
30 4980 1220 01 LABEL CAUTION B,G2 (GERMAN/FRENCH) D 1
30 4980 1221 01 LABEL CAUTION C (GERMAN/FRENCH) D 1
30 4980 1222 01 LABEL CAUTION D,E,F1,F2,G1,G2,I,K (ARABIC
/HANGL)
D1
Page. 6