Konica Minolta PB-501 User manual

E-1
INSTALLATION MANUAL
A075955111
PB-501 Perfect Binder
I. Machine Combination Examples
[1050 Series][C6500 Series]
[C6501 Series]
Note: Case of 1050 series
When PB-501 is installed to 1050 series, be sure
to execute;
• Setting of DIP SW
• Perform a software update (ISW)
A075IXE002SB
• PB-501+Machine+PF-701
• PB-501+SD-501+Machine+PF-701
(SD-506)
• PB-501+LS-501+Machine+PF-701
(LS-505)
• PB-501+FD-501+Machine+PF-701
(FD-503)
• PB-501+SD-501+FD-501+Machine+PF-701
(SD-506)+(FD-503)
• Installation procedure ofPB-501 to machine (1050 Series C6500/C6501 Series) /options
• PB-501+1050 Series . . . . . . E-4 page
• PB-501+SD-501 . . . . . . . . . . E-10 page
• PB-501+LS-501 . . . . . . . . . . E-12 page
• PB-501+FD-501 . . . . . . . . . . E-14 page
• Common operations after installing PB-501 E-17 page to 19 page
• PB-501+RU-503+C6500(C6501 Series) . . E-7 page
• PB-501+SD-501+RU-503 . . . . . . . . . . . . . . E-10 page
• PB-501+LS-501+RU-503 . . . . . . . . . . . . . . E-12 page
• PB-501+FD-501+RU-503 . . . . . . . . . . . . . . E-14 page
* C6501 (RU-504/SD-506/LS-505/FD-503)
A075IXE050CB
• PB-501+RU-503+Machine+PF-601
• PB-501+SD-501+RU-503+Machine+PF-601
• PB-501+LS-501+RU-503+Machine+PF-601
• PB-501+FD-501+RU-503+Machine+PF-601
• PB-501+SD-501+FD-501+RU-503+Machine
+PF-601
A075IXE050CC
• PB-501+RU-504+Machine+PF-601
• PB-501+SD-506+RU-504+Machine+PF-601
• PB-501+LS-505+RU-504+Machine+PF-601
• PB-501+FD-503+RU-504+Machine+PF-601
• PB-501+SD-506+FD-503+RU-504+Machine
+PF-601
Applied Machine: C6500/C6500P/C6501/C6501P/1050/1050P
COLOR MFP: 65ppm/MFP: 105ppm
For Product Code: 56U*-Z*/ 565*-7*/A03U/A03V/A0U0/A0U2

E-2
II. Accessory parts
Note:1
Prepare glue pellets (GC-501) on your own.
Note:2
It will take about 20 minutes to melt a pack of glue
pellets.
Note:
Lifting the machine in an awkward position or
transporting it in a poorly balanced position could
result in personal injury. When transporting the
machine, assign an adequate number of persons
to the job and ensure that each person can take
a good position of not being excessively loaded.
(mass: approx. 210 kg)
[Precaution when transporting the PB-501]
When transporting the PB-501 on a slope where
the pitch changes suddenly (including lifter of a
truck and etc.), make sure to transport it back-
ward or forward. Do not move it in the arrow
marked direction of the following illustration. If
transporting it in the arrow marked direction,
some casters on the book receptacle/2 may be
deformed because the casters on the book
receptacle/2 are too weak to support the weight
of the whole PB-501.
1: Book receptacle/2
2: Book receptacle
3: PB-501(Main unit)
No. Name Shape Q’ty
1. Installation
plate/A
(for RU-503)
A075IXC1018CA
1
2. Installation
plate/B
(for RU-503)
A075IXC1019CA
1
3. Installation
plate/1
A075IXC001SA
1
4. Installation
plate/2
A075IXC002SA
1
NG
A075IXC011SA
1
2
3
5. Installation
plate/3
A075IXC003SA
1
6. Installation
plate/4
A075IXC004SA
1
7. Installation
plate/5
A075IXC005SA
1
8. Paper path guide
(used only when
installing the FD-
501.)
A075IXC006SA
1
9. Ventilation duct
A075IXC007SA
1
10. Magnet
A075IXC008SA
4
11. Filter
A075IXC009SA
1
12. Power cord
A075IXC014SA
1
13. Processing
cover/1
A075IXC012SA
1
14. TP screw
M4x6 10
15. TP screw
M4x10 2
16. Installation
manual 1
17. Weight
*See the service man-
ual for instructions as
to how to use it. A075IXC013SA
4
18. TP screw M3x8
(used only when install-
ing the weight(s).)
2
No. Name Shape Q’ty

E-3
III. Preparation Prior to Installation
1. Visually inspect the unit.
2. Remove the locking tapes and locking materials.
3. Remove the accessory parts.
Note:
One more locking tape is on the rear side of the
book receptacle.
4. Open the front door of the PB-501, and remove six
locking materials (24 screws), the locking tapes
and the cushion.
Note:
There is a plastic sheet under the cushion, so be
sure to remove it.
5. Pull out the clamp unit and remove the locking tapes.
(8 places)
6. Push back the glue injector.
Note:
Push the upper right part of the glue injector (cir-
clemarked part).
7. Using the screw holes in the place the lower-right
locking material was removed, install the pro-
cessing cover/1 with two screws. (TP screw
M4x6: 2 pcs.)
8. Remove the two locking tapes and the protection
paper.
A075IXE001SA
Locking tapes
Guide tape
Accessory
parts
Locking tapes
Locking tapes
Locking materials
A075IXE003SA
Locking tapes
Locking materials
Right lower
Locking
materials
Cushion
A075IXE004SA
Locking tape Clamp unit
Locking tapes
Locking
tapes
A075IXE005SA
Glue injector
Processing cover/1
TP screws M4x6
A075IXE006SA
Locking tapes
Protection paper

E-4
9. Open the door of the book receptacle/2, remove
the tapes the Lifter (2 places) and two locking
materials (7 screws ), raise the Lifter up to the
position where it stops, and remove the cushion.
10. Remove the locking tape on the cover tray.
(1) While pushing up the lock lever, pull out the
cover tray.
(2) Remove the locking tapes inside the cover
tray. Then remove the guide tape.
IV. Installation Procedure for each option
1. Turn the machine’s Sub and Main power switches
OFF, and unplug the power cord.
2. Install the Installation plate 1, the Installation plate
2, the Installation plate 3, and the Installation plate
5 on the left side of the machine as below. (TP
screw M4x6: 8 pcs.)
3. Remove the connector cover on the left side of
the machine (1 screw).
A075IXE007SA
Lifter
Locking materials
Cushion
Tapes
A075IXE008SA
Lock Lever
A075IXE009SA
Guide tape
Locking tapes
Installation procedure for
[PB-501 + 1050 series]
A075IXE010SA
Installation
plate 1
TP screws M4x6
Installation
plate 2
TP screws M4x6
Installation
plate 5
TP screws M4x6
Installation
plate 3
TP screws M4x6
Put screws in the
holes on the right.
15AQIXE014SA
Connector cover

E-5
4. Install the PB-501 to the machine.
(1) Connect the three connector jacks of the PB-501
to the connector plugs on the machine.
(One small 2pin connector will not be used.)
(2) Align the top hole with the Installation plate 1,
and the bottom hole with the Installation plate
5, and slide them to the back.
(3) Secure the PB-501 onto the Installation plate 2
with a screw. (TP screw M4x10: 1 pc.)
(4) Pull out the cover tray, and install the Installa-
tion plate 4. (TP screw M4x10: 1 pc.)
Note:
If the screw holes of the Installation plate 2 and the
Installation plate 4 do not align, adjust them by the
height of the casters on the PB-501.
A075IXE011SA
Machine PB-501
PB-501 connector jacks
2-pin connector
(not used)
A075IXE012SA
Holes
Installation plate 1
PB-501 Machine
Top
Bottom
Installation plate 5
A075IXE013SA
Installation plate 2
TP screw M4x10
A075IXE031SA
Installation plate 4
TP screw M4x10
A075IXE014SA

E-6
5. Remove the top cover of the book receptacle (2
screws).
Note:
A connector is on the rear side of the top cover.
Make sure not to forcibly disconnect the connector
when opening the top cover.
6. Turn OFF the DIP SW1.
Note:
• This procedure is required because by default it
is set for a C6500/C6501 series. (Factory
default of SW1: ON)
• Do not change other switches.
7. Remove the CN-29 connector from the control
board.
8. Remove the short connector from the clamp.
9. Connect the short connector to the CN-29, and
secure the connector 29 with the clamp.
10. Install the top cover on the book receptacle (2
screws).
11. Perform a software update (ISW).
For ISW procedures, see the service manual.
Note:
The software is designed for the C6500/C6501
series, so be sure to run it.
Note:
Perform the operations described in "V.Common
operations after installing PB-501", page 17 to 19.
A075IXE023SA
Top cover of the book receptacle
A connector is
on the rear side.
A075IXE042CA
A075IXE025SB
CN-29
Short connector
Clamp
A075IXE024SB
CN-29
Short connector
Connector 29

E-7
1. Turn OFF the machine's Sub and Main power
switches, and unplug the power cord.
2. Remove the positioning bracket/top of PB-501 (2
screws).
3. Install the machine installation plate/L (included in
the RU package) (TP screw M4x6: 4 pcs.:
included with the RU).
4. Align the bottom hole of the PB-501 with the posi-
tioning pin on the power supply unit, and lock
them by sliding the PB-501 toward the back.
5. Pull out the cover tray, and install the Installation
plate 4. (TP screw M4x10: 1pc.)
Note:
If the screw holes of the Installation plate 4 do not
align, adjust them by the height of the casters on
the PB-501.
Installation procedure for
PB-501 + RU-503 (RU-504) + C6500/C6501 series]
* For the installation procedure for the RU-503,
see the RU-503/504 installation manual.
(C6501 series is only for the RU-504.)
Positioning bracket/top
A075IXE043CA
00AAIXE000SAA075IXE044CB
Machine installation plate/L
TP screws M4x6
A075IXE045CA
RU
PB-501
Hole position Pin
Installation plate/4
TP screw M4x10
A075IXE046CA
A075IXE014SA

E-8
6. Install the reinforcing plate/R (included in the RU
package) on the back of machine installation
plate/R and machine installation plate/L. (TP
screw M4x6: 4 pcs.: included with the RU)
7. Retract the supporting leg on the back side of the
power supply unit.
8. Connect the four PB-501 connector jacks to the
connector plugs of the RU power supply unit.
Note:
RU for C6501/C6501P series is different from the
one in the picture below.
9. Place the conveyance unit on the rail of machine
installation plate/R and machine installation
plate/L, and slide it all the way in until it stops at
the back.
10. Remove the lock shaft of the conveyance unit (1
black screw).
Note:
Be sure to store the lock shaft for the use when
removing the conveyance unit.
11. Pull out the conveyance unit, secure it with
screws [TP screw (black) M3x8: 2pcs.: included
with the RU], and push it back.
15AQIXE050SB
TP screws M4x6
TP screws
M4x6
Reinforcing
plate/R
15AQIXC008SA
15AQIXE051SB
PB-501 connector jacks
RU Power supply unit
15AQIXE052SA
Conveyance unit
Machine installation
plate/R
Machine
installation
plate/L
Machine Option
Lock shaft
15AQIXE053SA
15AQIXE054SB
TP screws (black) M3x8
Option side Machine side

E-9
12. Loosen two screws, and remove the connector
cover on the back side of the RU conveyance
segment.
13. Connect two connector plugs of the power sup-
ply unit to the connector plugs of the convey-
ance segment, and secure the wire bundle with
two clamps as shown in the figure.
14. Secure the bundled connectors of the power sup-
ply unit with the clamp on the connector cover.
15. Install the connector cover on the RU convey-
ance segment (2 screws).
Note:
Put the wire bundle into the RU machine so that it
will not get hooked when the conveyance segment
is pulled out.
16. Install the back cover (included with the RU)
[Truss screw (black) M4x6: 2 pcs.: included with
the RU].
17. Install the front cover (included with the RU).
(1) Temporarily place two screws in the front of the
power supply unit (TP screw M4x6: 2 pcs.:
included with the RU).
15AQIXE055SB
Connector cover
15AQIXE056SB
Clamps
Power supply
connectors
Wire bundle
00AAIXE000SA15AQIXE057SA
Clamp
15AQIXE058SA
Connector cover
15AQIXJ059SB00AAIXE000SA15AQIXE059SC
Back cover
Truss screws
(black) M4x6
00AAIXE000SAA075IXE049CB
TP screws M4x6 (temporarily secured)

E-10
(2) Align the bottom holes of the front cover with
the pins of the power supply unit, and use the
temporarily placed screws to secure it.
Note:
If the front cover does not close because it touches
the machine or optional unit, adjust the horizontal
position or angle of the front cover. If the actuator
does not turn the interlock switch ON, adjust the
position of the actuator adjustment plate as well.
Note:
Perform the operations described in "V.Common
operations after installing PB-501", page 17 to 19.
1. Turn the machine’s Sub and Main power switches
OFF, and unplug the power cord.
2. Install the Installation plate 1, the Installation plate
2, the Installation plate 3, and the Installation plate
5 on the left side of the SD-501 (SD-506) as below.
(TP screw M4x6: 8 pcs.)
3. Remove the connector cover on the left side of
the SD-501 (SD-506) (1 screw).
15AQIXE061SA
PinPin
Loosen the
screws to
adjust the
horizontal
position
Actuator adjustment plate
Loosen the screw to adjust the angle
Loosen the screw to
adjust the horizontal position
15AQIXF062SA
Installation procedure for
[PB-501 + SD-501 (SD-506) + 1050 series]
[PB-501 + SD-501 (SD-506) + RU-503 (RU-504)
+ C6500/C6501 series]
* For the installation procedure for the RU-503,
see the RU-503/504 installation manual.
(C6501 series is only for the RU-504.)
A075IXE019SA
Installation
plate 1
TP screws M4x6
Installation
plate 2
TP screws M4x6
Installation
plate 5
TP screws M4x6
Installation
plate 3
TP screws M4x6
Put screws in the
holes on the right.
Connector cover
15AEIXE033SA