KONICS DPU Series User manual

DPU Series
E-2
•Fast response speed and high accuracy
by high-speed CPU
•Accurate feedback control (static current, static
voltage, static power) by RMS measurement
•Phase control and zero-crossing cycle control
(fixed/variable cycle) method for various load control
•Protects inner circuit by built-in rapid fuse
•Remote monitoring and remote control
Supports Modbus RTU protocol by RS485
communication
•Built-in customizable 6 digital inputs
•Basic variable alarm outputs; current error, heater
part (parts of heater break detection), etc.
•Supports multi input of control input signal
(current, voltage, potentionmeter, etc)
•Enables to install control part separately
•Applicable load : all loads such as super kanthal,
platinum, molybdenum, carbon, halogen lamp,
chrome, nickel, etc.
Number of phases
Item
Rated current capacity
Size
Power supply
Option
DPU Digital Power Controller Unit
R RS485 communication
D Remote Display Unit
A Remote Display Unit + RS485 communication
N No option
1 110 V
2 220 V
3 380 V
4 440 V
1 1-phase
3 3-phase
1-phase 3-phase
A 0 to 70 A 0 to 50 A
B 80 to 200 A 70 to 200 A
C 250 to 350 A
D 400 to 600 A
E Option
025 25 A 200 200 A
040 40 A 250 250 A
050 50 A 350 350 A
070 70 A 400 400 A
080 80 A 500 500 A
100 100 A 600 600 A
120 120 A 750 750 A ※1
150 150 A 950 950 A ※1
180 180 A
1 2 ADPU 025 R
※1: For 1-phase models, these are customizable.
Please read “Caution for your safety” in operation manual
before using this unit.
Features
Ordering information

Digital Thyristor Unit
E-3
A. Recorder
B. Indicator
C. Converter
D. Controller
E. Thyristor
unit
F. Temp.
sensor
G. Pressure
transmitter
H. Temp.
transmitter
I. Thermometer
J. Pressure
gauge
K. Accessories
DPU
DPUS
■Size type
1-phase 3-phase
Size Current
capacity WH D P1P2
Allowable cable
thickness
A0 to 70 A 97 260 170 82 150 Max. 4
B80 to 200 A 140280 174 127 150 Max. 4/0
C250 to 350 A 213 338 179 193 200 Max. 300MCM
D400 to 600 A 278 418 212 261 200 Max. 500MCM
Size Current
capacity WH DP1 P2 Allowable cable thickness
A0 to 50A 140 306 200 127 150 Max. 4
B70 to 200A 213 365 217 195 200 Max. 4/0
C250 to 350A 278 450 227.5 261 200 Max. 300MCM
D400 to 600A 427 528 275.5 405 330 Max. 500MCM
(unit: mm) (unit: mm)(unit: AWG) (unit: AWG)
※1. Variable cycle control is only for 1-phase model.
※ Environment resistance is rated at no freezing or condensation.
Series DPU
Number of phases 1-phase 3-phase
Power supply 110 VAC / 220 VAC / 380 VAC / 440 VAC (FAN and control power 220 VAC 50/60 Hz separately)
Allowable voltage 90 to 110% of rated voltage 85 to 115% of rated voltage
Rated frequency 50/60 Hz (auto recognition), allowable frequency range:±2 Hz
Min. load current 1 A
Output range Phase control : 5 to 98%, Z.C. control : 0 to 100%
Control method※1
• Phase control : Normal control(Non-Feedback), static voltage/static current/static power control(Feedback)
• Cycle control(Z.C.) : Fixed cycle control, Variable cycle control
• ON/OFF control(Z.C.)
Load • Phase control : resistance load, inductive load
• ON/OFF, Cycle control : resistance load
Power consumption Max. 7 W (except FAN operation power) Max. 10 W (except FAN operation power)
Display method
• Display value and SV display : 7Segment 4digit
• Status display : 4LED
• Display value percentage display : 11LED Bar
• Display value and SV display : 7Segment 4digit
• Status display : 6LED
• Display value percentage display : 11LED Bar
Output accuracy
• Static voltage feedback control : Within ±3% F.S. of rated voltage(within variable ±10% F.S. of rated voltage)
• Static current feedback control : Within ±3% F.S. of rated voltage(within variable 1 to 10 times of rated resistance)
• Static power feedback control : Within ±3% F.S. of rated voltage(within variable ±10% F.S. of rated voltage and within
variable 1 to 10 times of rated resistance)
• Normal control : within ±10% F.S. of rated voltage
Set method By front keys, By communication
Control input
• Auto: 4-20 mA / 0-20 mA / 0-5 VDC / 1-5 VDC / 0-10 VDC /
voltage pulse(0/12 VDC) / no-voltage input(ON/OFF) / communication input(RS485)
• Manual: inside 10 kΩVR, outside 3 to 10 kΩVR (min. 2 W)
Digital input(DI) AUTO/MAN switching, RUN/STOP switching, RESET, Output holding, SP setting (SP1 to 6)
Display content Control input, load voltage, load current, load power, load resistance, power supply frequency
Min. display output Min. 2.5% of rated voltage/current
Option output RS485 communication output(Modbus RTU method), [max. 32 units]
Dielectric strength 2000 VAC 50/60 Hz for 1 min.(between input terminal and power terminal)
Vibration 0.75 mm amplitude at frequency of 5 to 55 Hz (for 1 min.) in each of X, Y, Z directions for 2 hours
Insulation resistance Min. 200 MΩ(at 500VDC megger)
Noise resistance Square shaped noise by noise simulator (pulse width 1 ㎲) ±2 kV
Environ-
ment
Ambient
temperature
10 to 50 ℃, storage : 20 to 80 ℃
Ambient
humidity
5 to 90%RH
Approval
Unit weight • A Size : 3.0 kg
• B Size : 5.5 kg
• C Size : 11.0 kg
• D Size : 17.5 kg
• A Size : 6.5 kg
• B Size : 11.5 kg
• C Size : 20.0 kg
• D Size : 35.5 kg
Specifications

DPU Series
E-4
■1-phase
●A Size ●B Size ●C Size ●D Size
•Do not mix noise to input cable.
It is recommended to use shield cable,
twisted cable as input cable for effective noise.
•If there is possible to affect inductive noise,
it is recommended to use shielded cable at
high-frequency power for effective noise.
•DI input switch should be for low current and ON
resistance should be max. 20 Ω(including cable
resistance).
•DI input terminals are COM, DI-1 to 3, RUN,
AUTO.
•For remote display unit option model,
use connection cable as our standard cable.
•When connecting ⑥, ⑪, it operates as
MANUAL. When connecting, ⑥, ⑦, ⑪,
it operates AUTO.
RSU F.G.
RSU F.G.
RS U F.G.
RSU F.G.
Inside VR(10kΩ)
3-level slide
switch
Connections
Voltage input
Voltage
input
Outside
VR
AC power IN Load

Digital Thyristor Unit
E-5
A. Recorder
B. Indicator
C. Converter
D. Controller
E. Thyristor
unit
F. Temp.
sensor
G. Pressure
transmitter
H. Temp.
transmitter
I. Thermometer
J. Pressure
gauge
K. Accessories
DPU
DPUS
■3-phase
●A Size ●B Size ●C Size ●D Size
•Do not mix noise to input cable.
It is recommended to use shield cable, twisted
cable as input cable for effective noise.
•If there is possible to affect inductive noise,
it is recommended to use shielded cable at
high-frequency power for effective noise.
•DI input switch should be for low current and ON
resistance should be max. 20Ω
(including cable resistance).
•DI input terminals are COM, DI-1 to 3, RUN,
AUTO.
•For remote display unit option model,
use connection cable as our standard cable.
•When connecting ⑥, ⑪, it operates as
MANUAL. When connecting, ⑥, ⑦, ⑪, it
operates AUTO.
Inside VR(10kΩ)
3-level slide
switch
U
L1
(R)
L2
(S)
L3
(T)
VW
F.G.
U
L1
(R)
L2
(S)
L3
(T)
VW
F.G.
U
L1
(R)
L2
(S)
L3
(T)
VW
F.G.
U
L1
(R)
L2
(S)
L3
(T)
VW
F.G.
Load
Load
Load
Voltage input
Voltage
input
Outside
VR

DPU Series
E-6
(unit:mm)
■1-phase
●A Size : DPU1 A-25 / 40 / 50 / 70
※25A, 40A, 50A are not attached a fan.
●B Size : DPU1 B - 80 / 100 / 120 / 150 / 180 / 200
80
135°
154
209.5
110
147
170
60
Fixed 4-M5
82(P1)
97
40
150(P2)
260
30
3
120
Fixed 4-M5
127(P1)
140
50150(P2)
280
30
3
120
135°
222
241.5
121.5
151
174
Dimensions

Digital Thyristor Unit
E-7
A. Recorder
B. Indicator
C. Converter
D. Controller
E. Thyristor
unit
F. Temp.
sensor
G. Pressure
transmitter
H. Temp.
transmitter
I. Thermometer
J. Pressure
gauge
K. Accessories
DPU
DPUS
●C Size : DPU1 C - 250 / 350
●D Size : DPU1 D - 400 / 500 / 600
In case of remote display unit + RS485 communication option,
※It is recommended for remote panel cable to use max. 5 m to prevent noise. (Check the length when ordering it.)
250
278
160°
494
156
195
Fixed 4-M6
261(P1)
278
40
200(P2)
280
90
212
418 345 38
4
213
160°
365
132
163
Fixed 4-M6
193(P1)
213
50200(P2)
179
338
300 38
4
●Panel cut-out
53.5 +0.5
0
100.5 +0.5
0
55
102
55
102

DPU Series
E-8
●A Size : DPU3 A - 25 / 40 / 50
●B Size : DPU3 B - 70 / 80 / 100 / 120 / 150 / 180 / 200
■3-phase
182
Fixed 4-M5
127(P1)
140
150(P2)63.526
306
160°
235.6
138
200
239
199 183
160°
364
176
217
278
Fixed 4-M6
195(P1)
213
200(P2) 40
280
365
43.1
●Panel cut-out
53.5 +0.5
0
100.5 +0.5
0
In case of remote display unit + RS485 communication option,
※It is recommended for remote panel
cable to use max. 5 m to prevent noise.
(Check the length when ordering it.)
55
102

Digital Thyristor Unit
E-9
A. Recorder
B. Indicator
C. Converter
D. Controller
E. Thyristor
unit
F. Temp.
sensor
G. Pressure
transmitter
H. Temp.
transmitter
I. Thermometer
J. Pressure
gauge
K. Accessories
DPU
DPUS
●C Size : DPU3 C - 250 / 350
●D Size : DPU3 D - 400 / 500 / 600
Fixed 4-M6
261(P1)
278
200(P2)
280
40
140.5
92.5
450
370 40
125.5
160°
489
173.5
227.5
311
Fixed 4-M8
405(P1)
427
330(P2)
453
66.5
160°
746
204.5
275.5
404.5
204.5
167
167
528
463 32.5

DPU Series
E-10
■Input type
■RMS display
■Input selection
■AUTO/MANUAL selection by terminal input(DI)
[no. 7, 11 terminal]
Type Parameter
AUTO
input
Analog
input
Current
4-20mA
Input
impedance
100Ω
4-20
0-20mA 0-20
Voltage
1-5VDC
Input
impedance
25Ω
1-5
0-5VDC 0-5
0-10VDC 0-10
ON/OFF
input
Voltage
pulse 0/12VDC SSR
No-voltage
pulse ON/OFF -
Com. input RS485 - - COM
MANUAL input
Inside VR 10kΩ--
Outside VR 3 to 10kΩ--
This unit measures and displays RMS for accuracy.
※Ex) At pure resistance load, in normal control, when
input is 4-20mA and rating is 220V,
Output slope manual adjustment [ A-GA] as OFF
: Select the input by the inside 3-level slide switch
When the AUTO/MAN terminal input is ON(close), it
is AUTO input operation. When it is OFF(open), it is
MAN(manual) input operation.
When the AUTO/MAN terminal input is OFF(open)
(MANUAL operation), only INT or EXT input selected by
the 3-level slide switch is available.
In AUTO input, select it at control input type[ IN-P] at
setting mode1.
In MANUAL input, set output slope manual adjustment
[A-GA] in operating mode as OFF and select the input
by the inside 3-level slide switch.
In case of static voltage or static current, voltage and
current displays as below.
※Ex) At pure resistance load, in feedback control, when
input is 4-20mA and rating is 220V or 50A,
Input 4mA 8mA 12mA 16mA 20mA
MV 0% 25% 50% 75% 100%
Display
voltage 0.0V 70V 155.5V 209.7V 220.0V
Input 4mA 8mA 12mA 16mA 20mA
MV 0% 25% 50% 75% 100%
Display voltage
(static voltage
control)
0.0 55.0 110.0 165.0 220.0
Display voltage
(static current
control)
0.0 12.5 25.0 37.5 50.0
Type Description
MAN
INT Adjust output slope with the inside VR
MAN
EXT Adjust output slope with an outside VR
AUTO No function
①RUN lamp: Turns ON in RUN, turns OFF in STOP
②AUTO lamp: Turns ON in AUTO, turns OFF in MANUAL
③EVT lamp
: Turns ON in Digital Input (DI-1 to 3) ON, flashes in alarm output
④R, S, T lamp
: Turns ON differently by displayed value in display part
Ex) When R, S turn ON, it displays voltage between R-S line
⑤Display part
: Displays selected display value content in RUN mode,
displays parameter and set value in SET mode
⑥V, A lamp
: V lamp turns ON when displaying voltage,
A lamp turns ON when displaying current,
V, A lamps turn ON when displaying power,
V, A lamps turn OFF when displays resistance and input
value
⑦Bar display
: Turns ON as 0 to 100% ratio for selected display value
⑧key
: Used to enter parameter mode, monitoring mode and to
move between parameters
⑨, key: Used to move setting modes and to set parameters.
⑩key: Used to return to RUN mode from SET mode
<1-phase> <3-phase>
①①④②②③③
⑤
⑧
⑥
⑦
⑩⑩
⑨
⑦
⑥
MAN
MAN
Part descriptions
Control input

Digital Thyristor Unit
E-11
A. Recorder
B. Indicator
C. Converter
D. Controller
E. Thyristor
unit
F. Temp.
sensor
G. Pressure
transmitter
H. Temp.
transmitter
I. Thermometer
J. Pressure
gauge
K. Accessories
DPU
DPUS
■Soft Start [
ST-T
ST-T ]
■Start limit [
S-LM
S-LM ] and start limit time [
S-LT
S-LT ]
■Output slope manual adjustment [
A-GA
A-GA ]
■BASE-UP [
B-UP
B-UP ]
When controlling the load which has inrush current
(platinum, molybdenum, tungsten, infrared lamp, etc)
in power ON, or when control input changes rapidly, it
prevents the load to increase output gradually within the
set time. Set the time for soft start.
Regardless of control method setting (phase control or
cycle control), it operates as phase control.
Set the time to reach output from 0 to 100%.
It operates when it is RUN mode from STOP status after
supplying power or reset. When it reaches to the target
output value, soft start function ends.
Soft start set time (t) is the time up to 100% increase of
output applied to load. When the final target output value
is 50%, taken time to reach is t/2.
Reaching time to the final target output value = Target
output (%)× t
※Ex) SOFT START sec., final target output : 80%
0.8×25 = 20sec
•Set range : 0 to 100 sec. (0 sec.: not using this function)
When power is ON, changing to RUN status from STOP
status, or alarm reset, set limit output value and time to
prevent the inrush current or error current.
Regardless of control method setting (phase control or
cycle control), it operates as phase control.
•Set range for start limit: 0 to 110% of output
•Set range for start limit time : 0 to 100 sec.
(0 sec.: not using this function)
This function is to adjust manually (inside or outside VR)
output value ratio for control input.
When AUTO operation and output slope manual
adjustment[ A-GA] is set as ON, [ SLOP] is not able to
set.
It displays slope value by the inside or outside VR input.
This function is to add base-up set value to input signal. It
is available only when output low-limit value is 0%.
It is limited by start limit value at initial start.
•Set range : BASE-UP SV(%) < Output high-limit value
•Output value for BASE-UP setting
: Input(%)×Slope value+ BASE-UP SV
■Output slope setting [
SLOP
SLOP]
This function is to set output changed ratio by control input
from 0.00 to 1.00 range.
•Output value when setting slope : Input(%)×Slope value
Output slope manual adjustment [ A-GA] as ON
: Set output slope by the inside 3-level slide switch
Type Description
MAN
INT Adjust output slope with the inside VR
MAN
EXT Adjust output slope with an outside VR
AUTO No function
MAN
MAN
BASE-UP SV(%)
Control input signal(%)
Output(%)
100% of inside or
outside VR
50% of inside or
outside VR
Control input signal(%)
Output(%)
Functions
Output(%)
Time
SOFT START set time
When output applied to load is 100%,
When output applied to load is 50%,
• A : SOFT START function ends
• B : SLOW UP function ends
• C : SLOW DOWN function ends
Output(%)
Start
limit
SOFT START set time
Start limit set time
Time
SLOW UP set time
SLOW DOWN set time
Output(%)
Control input signal(%)
Output slope
value(%)