Kostal ENECTOR User manual

Operating manualENECTORAC wallbox 3.7/11 kW30/05/2022

Legal noticeKOSTAL Solar Electric GmbH Hanferstraße 679108 Freiburg i. Br.GermanyTel. [phone] – 100Fax [phone] – 111www.kostal-solar-electric.comExclusion of liabilityAll names, trademarks, product names and other designations used in this manual may be legally pro-tected even if not indicated as such (e.g. as a trademark). KOSTAL Solar Electric GmbH assumes no li-ability for their free usage. The illustrations and texts have been compiled with great care. However, thepossibility of errors cannot be ruled out. The compilation is made without any guarantee.General note on gender equalityKOSTAL Solar Electric GmbH is aware of how language impacts on gender equality and always makesan effort to reflect this in documentation. Nevertheless, for the sake of readability we are unable to usenon-gender-specific terms throughout and use the masculine form instead.© 2022 KOSTAL Solar Electric GmbHAll rights reserved by KOSTAL Solar Electric GmbH, including those of reproduction by photocopy andstorage in electronic media. Commercial use or distribution of the texts, displayed models, diagramsand photographs appearing in this manual is not permitted. This manual may not be reproduced,stored, transmitted or translated in any form or by means of any medium, in whole or in part, withoutprior written permission.

Contents112345678910111213141516© 2022 KOSTAL Solar Electric GmbH3Contents1.General information...........................................................................................................51.1Contact...............................................................................................................................61.2About this manual ...............................................................................................................71.3Exclusion of liability..............................................................................................................81.4Target group.......................................................................................................................91.5Proper use ..........................................................................................................................101.6Notes in this manual............................................................................................................111.7Navigation in the document.................................................................................................131.8Labelling on the device........................................................................................................141.9Fundamental safety instructions ..........................................................................................152.Product description...........................................................................................................172.1Equipment features.............................................................................................................182.2Type plate...........................................................................................................................192.3Scope of delivery.................................................................................................................202.4Wallbox structure ................................................................................................................212.5Operating modes.................................................................................................................222.6LED displays .......................................................................................................................273.System overview...............................................................................................................293.1Applications and functions...................................................................................................303.2Connecting an ENECTOR without KSEM ............................................................................313.3ENECTOR with KSEM without PV system...........................................................................323.4ENECTOR with KSEM and PV system.................................................................................343.5ENECTOR with KSEM for house connection monitoring......................................................364.Installation.........................................................................................................................384.1General handling instructions...............................................................................................394.2Site selection.......................................................................................................................404.3Permissible ambient conditions ...........................................................................................414.4Routing AC supply cable.....................................................................................................424.5Mounting wallbox................................................................................................................444.6Electrical connection............................................................................................................485.Connection of additional components.............................................................................495.1KOSTAL Smart Energy Meter connection............................................................................505.2Installation of optional push-button......................................................................................525.3Connection of optional shunt releases.................................................................................54

Contents112345678910111213141516© 2022 KOSTAL Solar Electric GmbH46.Commissioning/configuration...........................................................................................566.1Safety..................................................................................................................................576.2Function of DIP switches.....................................................................................................586.3Example of DIP setting depending on application................................................................596.4Settings for bank 1..............................................................................................................616.5Settings for bank 2..............................................................................................................676.6Closing wallbox...................................................................................................................706.7Switching on wallbox...........................................................................................................717.Setting up wallbox in the KSEM.......................................................................................737.1Possible configurations........................................................................................................747.2Setting up ENECTOR with convenience functions in the KSEM...........................................757.3ENECTOR with KOSTAL Smart Energy Meter for blackout protection (house connectionmonitoring)..........................................................................................................................788.Operation...........................................................................................................................799.Servicing............................................................................................................................8110.Troubleshooting................................................................................................................8411.Updating firmware.............................................................................................................8812.Warranty and service........................................................................................................9013.Handover to the operator..................................................................................................9114.Decommissioning / disposal ............................................................................................9215.Storage..............................................................................................................................9316.Technical data...................................................................................................................94

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH51. General information1.1Contact...........................................................................................................................61.2About this manual...........................................................................................................71.3Exclusion of liability.........................................................................................................81.4Target group...................................................................................................................91.5Proper use......................................................................................................................101.6Notes in this manual........................................................................................................111.7Navigation in the document.............................................................................................131.8Labelling on the device....................................................................................................141.9Fundamental safety instructions......................................................................................15

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH61.1ContactThank you for choosing a device from KOSTAL Solar Electric GmbH! We hope you enjoyconsistently high energy yields with your photovoltaic system.If you have any questions about your device, please contact your relevant service partner orour service hotline:■Germany and other countries (language: German, English): [phone] - 222■Switzerland: [phone]■France, Belgium, Luxembourg: [phone]■Greece: [phone]■Italy: [phone]■Poland:[phone]■Spain, Portugal (language: Spanish, English): [phone]Please have the following information to hand for speedy processing:■Type designation■Serial number (see type plate on the device)

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH71.2About this manualThis manual is intended for the operator and electrician. It contains information relating tosafe operation and installation. Activities that may only be carried out by an electrician aremarked separately. Pay particular attention to the information regarding safe usage.KOSTAL Solar Electric GmbH assumes no liability for damages arising from the non-ob-servance of this manual.This manual is an integral part of the product. It applies exclusively to the device fromKOSTAL Solar Electric GmbH. Keep all documents permanently for reference and passthem on to any subsequent operator.The electrician and operator must have unrestricted access to these instructions at alltimes. The installer must be familiar with this manual and follow all instructions.The most recent version of the operating manual for the product is available in the down-load area at www.kostal-solar-electric.com.

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH81.3Exclusion of liabilityAny use that deviates from or goes beyond the proper use described is considered im-proper use. The manufacturer accepts no liability for any damage resulting from this. Modi-fications to the device are prohibited. The device may only be used if it is safe to operateand is in a technically perfect condition. Any instance of misuse will result in the terminationof the warranty, guarantee and general liability of the manufacturer.IMPORTANT INFORMATIONThe device may only be installed, maintained and repaired by a trained and qualified elec-trician.Only a qualified electrician may open the device. The device must be installed by atrained electrician (according to DIN VDE 1000-10 or BGV A3 accident prevention regula-tions or an internationally comparable standard) who is responsible for observing the ap-plicable standards and regulations.The electrician is responsible for ensuring that the applicable standards and regulationsare observed and implemented. Work that could affect the electrical power system of therelevant energy supply company at the site of the solar power feed-in, may only be car-ried out by qualified electricians expressly authorised (licensed) by the energy supplycompany.This includes changes to the factory-preset parameters.Work that could affect the electrical power system of the relevant energy supply companyat the site of the solar power feed-in may only be carried out by qualified electricians ex-pressly authorised (licensed) by the energy supply company. This includes changes to thefactory-preset parameters. The installer must always observe the regulations of the energysupply company.Factory settings may only be changed by qualified electrical installers or persons with atleast comparable or higher technical qualifications, e.g. foremen, technicians or engineers.When doing so, all requirements are to be observed.

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH91.4Target groupOperatorAs the operator, you are responsible for the device. You are responsible for the proper useand safe use of the device. This also includes instructing people using the device.As an operator without specialist electrical training, you may only carry out activities that donot require an electrician.ElectricianAs an electrician, you have recognised electrical engineering training. On the basis of thisexpertise, you are authorised to carry out the electrical work required in this manual.Requirements of an electrician:■Knowledge of general and specific safety and accident prevention regulations.■Knowledge of electrical regulations.■Knowledge of national regulations.■Ability to recognise risks and avoid possible hazards.QualificationSome activities in this manual require expertise in electrical engineering. If activities are car-ried out by someone without the necessary knowledge and qualifications, serious accidentsand death may result.■Only carry out activities for which you have been qualified and instructed.■Observe the references to electricians in this manual.

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH101.5Proper useThe device is a charging station for use in private areas to which access is restricted, suchas private properties, company car parks or depots.The device is intended for charging electric vehicles only.■Mode 3 charging according to IEC 61851-1 for electric vehicles with sealed batteries.■Plugs and socket-outlets according to IEC 62196.Electric vehicles with non-sealed batteries cannot be charged.The device is intended exclusively for fixed installation and can be used indoors and out-doors.The device can only be operated as a single charging point.Read and observe this manual and all additional documentation relating to device usage.Improper useThe device is only safe to use when used properly. Any other use or modifications to thedevice are considered improper and are therefore not permitted.The operator is responsible for the proper use and safe use. KOSTAL Solar Electric GmbHaccepts no liability for the consequences of improper use.

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH111.6Notes in this manualNotes have been incorporated into the instruction text. A distinction is made in this manualbetween warnings and information notes. All notes are identified in the text line with an icon.WarningsThe warnings refer to life-threatening dangers. Serious injuries possibly resulting in deathmay occur.DANGERIndicates a direct hazard with a high level of risk, which, if not avoided, will result in deathor serious injury.WARNINGIndicates a hazard with a moderate level of risk, which, if not avoided, will result in deathor serious injury.CAUTIONIndicates a hazard with a low level of risk, which, if not avoided, will result in minor orslight injury or property damage.IMPORTANT INFORMATIONIndicates a hazard with a low level of risk, which, if not avoided, may result in damage toproperty.NOTEInformation notes contain important instructions for the installation and problem-free op-eration of the device. These must be followed at all times. The information notes alsopoint out that failure to observe the instructions may result in damage to property or fin-ancial damages.Warning symbolsDanger

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH12Danger due to electrical shock and dischargeDanger due to burnsSymbols within the information notesThe symbol indicates activities that may only be carried out by an electrician.Information or tipImportant informationDamage to property possible

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH131.7Navigation in the documentIn order to enable navigation through this document, it contains clickable areas.The table of contents takes you to the specified chapter in one click.You can navigate to the referenced points in the document within the instruction text usingthe cross-references.

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH141.8Labelling on the deviceThere are signs and labels on some of the device components. These signs and labels maynot be altered or removed.■Observe safety stickers.■Keep dirty safety stickers legible. Do not use aggressive cleaning agents when cleaning.■Replace damaged safety stickers or those that have become unrecognisable.■After replacing spare parts and accessories, label with the safety stickers provided.SymbolExplanationDanger due to electrical shock and discharge.Ensure that the device is voltage-free before working on it.Danger noticeObserve and read operating manual.Device may not be disposed of with household waste.Observe the local application of disposal requirements.CE markingThe product satisfies the applicable EU requirements.Labelling for charging equipment and electric vehicles.Drivers of electric vehicles can then easily and conveniently determinewhether their electric vehicle can be used with the charging device andplug. In addition, the maximum charging power for 1-phase and 3-phasecan be seen.

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH151.9Fundamental safety instructionsProper conditionDamaged deviceIf the device has damage or defects, e.g. a defective housing or missing components,people may be seriously injured by electric shock.■Avoid collisions and improper handling.■Do not use the device if it is damaged or defective.■Mark damaged device so that it is not used by other people.■Have damage repaired immediately by an electrician.Improper maintenanceImproper maintenance may affect the operational safety of the device and cause accidents.This may seriously injure or kill people.■Observe the maintenance schedule.■Commission an electrician to carry out regular maintenance.Observe your duty of supervisionPeople, especially children, who are unable to assess potential hazards or can do so only toa limited extent, pose a danger to themselves and to others.■Keep children and animals away from the device and charging cable.Use the charging cable properlyImproper handling of the charging cable may result in hazards such as electric shock, shortcircuit or fire.■Do not touch the contact pins.■Do not use adapter plugs or extension cables.■Avoid kinks, sharp edges, loads and impacts.■Avoid tangling the charging cable.■Unwind the charging cable completely when charging.■Only remove the charging cable from the charging socket using the plug.■Use the protective cap when the charging cable is not in use.■Do not subject the charging cable to tensile stress.Keep things neat and tidyA charging cable left lying around is a trip hazard. Objects located on the device may fall off.

General information112345678910111213141516© 2022 KOSTAL Solar Electric GmbH16■Minimise the risk of tripping.■Stow the charging cable properly or use the cable holder when charging is complete.■Do not place any objects on the device.

Product description112345678910111213141516© 2022 KOSTAL Solar Electric GmbH172. Product description2.1Equipment features.........................................................................................................182.2Type plate.......................................................................................................................192.3Scope of delivery ............................................................................................................202.4Wallbox structure............................................................................................................212.5Operating modes............................................................................................................222.6LED displays...................................................................................................................27

Product description112345678910111213141516© 2022 KOSTAL Solar Electric GmbH182.1Equipment features■Mode 3 charging power from 1.4 kW single-phase up to 11 kW three-phase (mode 3 according to IEC 61851 - charging mode for vehicles with communication in-terface to type 2 charging plugs and sockets)■No authorisation■Status information via LED display panel■7.5 m permanently connected type 2 charging cable (type 2 according to IEC 62196-2 - single-phase and three-phase charging plugs andsockets with identical plug geometry for charging powers from 3.7 to 44 kW AC)■Integrated DC residual current monitoring > 6 mA■(only one type A RCD is required for pre-installation)■Terminals in the device for connecting an optional push-button for switching conveni-ence functions (additional activation code required)■Terminals in the device for connecting an energy meter/energy manager (KOSTALSmart Energy Meter) via Modbus RTU■Charging modes: Lock Mode (lock wallbox), Solar Pure Mode (solar charging) or SolarPlus Mode (solar-optimised charging) available (PV system and KOSTAL Smart EnergyMeter with activation code required)■Welding Detection (protective measure for monitoring the load relays)■Temperature monitoring■Integrated cable holder■Wired ready for connection■Outdoor installation possible (wallbox: IP54, coupling/plug: IP44)

Product description112345678910111213141516© 2022 KOSTAL Solar Electric GmbH192.2Type plateAll the important device data is on the type plate. The type plate shown is an example.You will find the type plate on the left side of the device.
In: 16 A 3P+N+
Un: 230V/400V ~ IP54
fn: 50 Hz AEVCS
EN 61851, EN 62196, DIN IEC/TS 61439-7
ENECTOR AC 3.7/11
Item No,: nnnnnnnn
(nn)nnnnnnnn
(nn)nnnnnnnnnn.nnnnn
Serial No,: nnnnnnnnnn.nnnnn
KOSTAL Solar Electric GmbH
Hanferstraße 6
D-79108 Freiburg,
[phone]
www.kostal-solar-electric.com
1Manufacturer2Type3Article/serial number4Nominal current5Nominal voltage6Nominal frequency7Standards/guidelines8Barcode for article/serial number9CE mark10Do not dispose of the device in the dustbin.11Number of poles12Protection class13Usage

Product description112345678910111213141516© 2022 KOSTAL Solar Electric GmbH202.3Scope of delivery
Quick Start Guide
2 xQuixx 20Quixx 251 x1 xCLIXX 25CLIXX 202 x4 x4 x
1Wallbox2Bag containing fastening material (screws, screw anchors, sealing plugs, membrane cable entries)3Operating manual4Drilling template5Accompanying documents: - Test certificate - Circuit diagram