Krone Titan R/50 GL User manual

Operating instructions No. 4080-1 GB
Short-stork loading wagon
Titan R/50 GL
Titan R/54 GL
Titan 6/50 GL
Titan 6/54 GL (from Machine no. 582 760)

Dearcustomer,
These are the operating instructions for the KRONE product which
you have just acquired.
These operating instructions contain important information on the
correct and safe operation of this machine.
If these operating instructions for any reason become partly or totally
unusable, you can obtain a replacement copy for your machine by
quoting the number given overleaf.
Spelle, 01.04.2003
(Dr.-Ing. Josef Horstmann, General Manager)
(pp Dr.-Ing. Klaus Martensen, Manager of Construction and Development)
(Wolfgang Ungruh, Manager of Quality Assurance)
We
are solely responsible for the product
to which this declaration refers complying with the relevant fundamental safety and health
requirements of EC Directive 89/392/EEC; 3 and Directive Amendment of 22.07.93.
EC Declaration of Conformance
in compliance with EC Directive 89/392/EEC
MaschinenfabrikBernardKroneGmbH
Heinrich-Krone-Str.10,D-48480Spelle
Short-stalk loading wagon
Models: Titan R/50 GL ; Titan R/54 GL; Titan 6/50 GL; Titan 6/54 GL

Foreword
Dear Customer,
By purchasing the Titan series short-stalk loading wagon,
you have acquired a quality product from the "House of"
KRONE.
Thank you for the confidence which you have expressed
in purchasing this machine.
In order to get the optimum use out of your short-stalk
loading wagon, please read through these operating
instructions carefully before using the machine.
The contents are arranged so that you are provided with
detailed information on all the necessary activities
according to the sequence of operations. We have provided
comprehensive instructions and information on
maintenance, the safe use of the machine, safe working
methods, special safety measures and available
accessories. It is important to follow these instructions
and take in the information they contain to ensure the
operational safety and reliability of your short-stalk loading
wagon and to maintain the value of your investment.
Please note the following
Always store these operating instructions ready to
hand in the container provided for them. These
instructions are a component of your machine.
Only operate your machine in accordance with these
instructions.
It is vitally important that you follow the safety
instructions.
Likewise, follow the relevant accident prevention
regulations and the other generally recognised
industrial safety, industrial medical and road traffic
regulations.
All information, diagrams and technical data in these
operating instruction are in accordance with the latest
position at the time of publication.
We reserve the right to make structural changes at any
time without notification of the reasons for doing so.
Should these operating instructions become partly or
totally unusable, you can acquire a replacement copy
for your machine by quoting the number given overleaf.
We wish you every success with your KRONE
machine.
Maschinenfabrik Bernard Krone GmbH
Spelle, Germany

Foreword

Contents
Contents
1 General information .......................................................................... I -1
1.1 Use ........................................................................................................................... I -1
1.2 Information on the product ......................................................................................... I -1
2 Safety.................................................................................................. II -1
2.1 Identification of safety remarks in the operating instructions ...................................... II -1
2.2 Personnel qualifications and training ........................................................................ II -1
2.3 Dangers involved in not following the safety instructions ............................................ II -1
2.4 Working with the appropriate safety awareness ........................................................ II -1
2.5 Safety and Accident Prevention Regulations ............................................................. II -2
2.6 Hitched-up machines ................................................................................................ II -3
2.7 Operation of the power take-off shaft ........................................................................ II -3
2.8 Hydraulic unit ............................................................................................................ II -3
2.9 Tyres ........................................................................................................................ II -4
2.10 Maintenance ............................................................................................................ II -4
2.11 Conversion by the customer and making spare parts ................................................ II -4
2.12 Non-permitted modes of operation ........................................................................... II -4
2.13 Safety instructions attached to the machine .............................................................. II -4
2.14 Position of the general information panels on the machine ........................................ II -8
3 Operation .......................................................................................... III -1
3.1 General information ................................................................................................. III -1
3.2 Special safety instructions ....................................................................................... III -1
3.3 Hitching up to the tractor .......................................................................................... III -2
3.4 Connections ............................................................................................................ III -3
3.5 Pick up .................................................................................................................... III -6
3.5.3 Pick-up roller feelers rear (on special request) ......................................................... III -6
3.6 Baffle plate .............................................................................................................. III -6
3.7 Cutting unit .............................................................................................................. III -7
3.8 Road travel ............................................................................................................. III -11
3.9 Handling the trailing axle (special fitting) ................................................................. III -11
3.10 Work input ............................................................................................................. III -12
3.11 Shutting down ........................................................................................................ III -14
4 Standard operation ........................................................................ IV -1
4.1 General information ................................................................................................ IV -1
4.2 Special safety instructions ...................................................................................... IV -1
4.3 Control panel .......................................................................................................... IV -2
5 Operator-friendly solenoid control unit ....................................... V -1
5.1 General information ................................................................................................. V -1
5.2 Special safety instructions ....................................................................................... V -1
5.3 Control panel ........................................................................................................... V -2
5.4 Checking the sensors .............................................................................................. V -3

Contents
6 Hydraulic system ............................................................................ VI -1
6.1 Special safety instructions ...................................................................................... VI -1
6.2 Adjusting the hydraulic system ................................................................................ VI -2
7 Maintenance ................................................................................... VII -1
7.1 Special safety instructions ...................................................................................... VII -1
7.2 General information ................................................................................................ VII -1
7.3 Tyres ......................................................................................................................VII -2
7.4 Hitch eyes on the tow-bar ....................................................................................... VII -3
7.5 Adjusting the sensor for the automatic scraper floor cut-out ..................................... VII -4
7.6 Maintenance instructions for the hydraulic system ................................................... VII -5
7.7 Checking and changing the oil ................................................................................ VII -6
7.8 Chain tension .........................................................................................................VII -7
7.9 Scrapers ................................................................................................................ VII -8
7.10 Checking the safety rollers of the individual knife protection system ........................VII -9
7.11 Lubrication ........................................................................................................... VII -10
7.12 Central lubrication of feed unit and pick-up drive chains ........................................ VII -13
7.13 Brake system ....................................................................................................... VII -14
7.14 Care after daily use ..............................................................................................VII -16
8 Overwintering................................................................................ VIII -1
8.1 Special safety instructions ..................................................................................... VIII -1
8.2 General information ............................................................................................... VIII -1
9 Recommissioning........................................................................... IX -1
9.1 Special safety instructions ...................................................................................... IX -1
9.2 General information ................................................................................................ IX -1
10 Faults – causes and removal ........................................................... X1
10.1 Special safety instructions ......................................................................................... X1
10.2 Table of faults, their causes and removal .................................................................... X1
A1 Initial hitch up ....................................................................................A -1
A1.1 Adjusting the tow-bar to the appropriate height and adjusting the towing eye............ A -2
A1.2 Attaching the articulated shaft .................................................................................. A -4
A1.3 Assembling the superstructure ................................................................................ A -6
A2 Electrical circuit diagram ................................................................A -9

I - 1
General information
1 General information
1.1 Use
The short-stalk loading wagon is designed for the
collection, transport and putting down of agricultural
stalk material.
The variable cutter theoretically provides for cutting
lengths up to 40mm.
1.2 Information on the product
1.2.1 General information
These operating instruction apply to short-stalk loading
wagon Models Titan R/50 GL; Titan R/54 GL;
Titan 6/50 GL and Titan 6/54 GL from
Machine no. 582 760
1.2.2 Manufacturer’s address
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Strasse 10
D-48480 Spelle (Germany)
Telephone: [phone]
Facsimile 0 59 77/935-339
E-mail: [email protected]
1.2.3 Certification
Declaration of conformance (requirements of EC
Directive 89/392/EEC; 3 and Directive amendment of
22.07.93 are complied with)
See inside title page
1.2.4 Identification label
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10 D-48480 Spelle
Made in
Germany
Model
Year of manufacture
Vehicle-
ident-no.
The whole identification label has
documentation value and must not be
altered or made unrecognisable
1.2.5 Information for enquiries and
orders
When ordering spare parts, the model number, vehicle
identification number and the year of manufacture of
the corresponding machine must be quoted.
Spare parts form other manufacturers
may only be used after consultation
with the manufacturer of this
equipment. In the interest of safety,
only genuine parts and accessories
authorised by the manufacturer should
be used. No liability can be accepted
for consequences resulting from the
use of other parts.
KDW00050
1

I - 2
General information
1.2.6 Connections
See Hydraulic system circuit diagram -
See chapter hydraulics
See Electrical system circuit diagram - See appendix
1.2.7 Intended use
The Titan series short-stalk loading wagons are built
exclusively for agricultural work (proper use).
Any other use is considered improper use. The
manufacturer is not liable for any damage resulting from
improper use; the risk is borne solely by the user.
Proper use includes following the operating, maintenance
and service instructions stipulated by the manufacturer.
Permitted loads:
agricultural storks such as hay, straw and grass silage.
The collection and loading of other
materials is only permitted after
agreement with the manufacturer.
In any case, the basic requirement is
that the load material is laid in
swathes and picked up independently
by the pick-up when it passes over.
1.2.8 General technical data
The weights shown on the serial plate must not be
exceeded when the short-stalk loading wagon is in
operation.

I - 3
General information
Technical data Titan R/50 GL Titan R/54 GL
TiTan 6/50 GL Titan 6/54 GL
Total length mm 7985 8735
Total width mm 2536 2536
Total height mm 3580 (3680)*3580 (3680)*
Total height folded down mm 2950 2950
Platform height mm 1280 1280
Track width mm 1950 1950
Tyres 500/50-17 14PR 500/50-17 14PR
DIN capacity for dry material
(DIN 11741) approx. m3 26,5 29
KRONE protection from foreign objects Individual cutter protection Individual cutter protection
Cutting length for
17 cutters approx. mm 80 80
35 cutters approx. mm 40 40
Pick-up working width
(DIN 11200) mm 1700 1700
Power consumption approx. kW (HP) 88 (120) 99 (125)
Permitted laden weight kg 14.500 14.500
(15.500) (15.500)
Loading time approx. min. 5 - 8 6 - 9
Unloading time approx. min. 1.5 2
Ground clearance of the
hydraulic articulated tow-bar approx. mm 750 750
Single- or double-acting
hydraulic connection with free
return must be available yes yes
1.2.9 Technical data
Not all weights and dimensions necessarily correspond
to the serial design and are not binding.
*Forage extension hoops to be installed at the
required height.

I - 4
General information

II - 1
Safety
2 Safety
These operating instructions contain fundamental information
which must be taken into account when hitching up, operating or
maintaining the machine. For this reason, these operating
instructions must be read by all personnel before starting up and
using the machine and must be made accessible to personnel at
all times.
Not only must the general safety instructions under the main
heading "Safety" be followed but also the special safety
instructions under the other main points.
2.1 Identification of safety
remarks in the operating
instructions
The safety instructions contained in these operating instructions
(which will put personnel at risk if not followed) are labelled with the
general symbol for danger:
Safety symbols in accordance with DIN 4844 - W9
Instructions are indicated as follows:
2.2 Personnel qualifications and
training
The short-stalk loading wagon must only be used, serviced and
maintained by personnel who are familiar with this work and have
been instructed about the associated dangers. The owner must
specify and regulate precisely the responsibility, areas of
responsibility and supervision of personnel. Personnel who are not
in possession of the necessary knowledge must undergo
instruction and training. The owner must also ensure that the
contents of the operating instructions are fully understood by the
personnel.
Maintenance work which is not described in these operation
instructions must only be carried out by authorised specialist
workshops.
2.3 Dangers involved in not
following the safety
instructions
Not following the safety instruction will put at risk personnel, the
environment and the machine. Not following the safety instructions
may result in the loss of the right to any claims for damages.
In particular, non-adherence for example may result in the
following dangers:
– Danger to personnel due to working areas not being cordoned
off
– Breakdown of important machine functions
– Failure to use specified procedures for servicing and
maintenance
– Danger to personnel due to mechanical and chemical effects
– Danger to the environment due to the leakage of hydraulic oil.
2.4 Working with the appropriate
safety awareness
The safety instructions contained in these operating instructions,
existing national regulations for the prevention of accidents and
any internal working, operating and safety instructions laid down
by the owner must be followed.
The Worker’s Protection and Accident Prevention Regulations of
the responsible Health and Safety Executive are binding.
The safety instructions of the vehicle manufacturer must be
followed.
It is vital that the instructions attached to the machine are followed
and maintained in a fully legible form.

II - 2
Safety
If the vehicle is used on the public highways, the relevant legal
requirements (in the Federal Republic of Germany: the Motor
Vehicle Regulations (StVZO) and the Motor Vehicle Construction
and Use Regulations (StVO)) must be followed.
2.5 Safety and Accident
Prevention Regulations
1. In addition to the instructions in these operating
instructions, keep to the general Safety and
Accident Prevention Regulations.
2. The warning and instruction notices which are
attached to the machine give important information
on the safe operation of the machinery and are put
there for your safety.
3. Abide by the regulations when using the public
highways.
4. Before starting work, familiarise yourself with the
devices and controls and their function and
operation. Leaving this until working with the
machine is too late.
5. The users must wear close-fitting clothing. Avoid
wearing loose clothing.
6. To avoid the risk of fire, keep the machine clean.
7. Check the immediate vicinity before starting up
and putting into operation. (Look out for children.)
Ensure that visibility is sufficient.
8. Riding on the machine during operation and
transport is not permitted.
9. Hitch up the machine according to the instructions
and only fasten and secure it at the devices
stipulated for the purpose.
10. When hitching and unhitching, place the support
devices in the relevant position.
11. Particular care must be taken when hitching and
unhitching the tractor.
12. Always attach the ballast weights in accordance
with the instructions at the mounting points
designed for the purpose.
13. Abide by the permitted axle loads, laden weight
and transport dimensions.
14. Check and attach transport equipment, such as
lights, warning devices and any possible safety
devices.
15. Ancillary equipment (ropes, chains and rods etc.)
and remotely operated devices must be positioned
so that they do not cause any unintentional
movement in all transport and working positions.
16. See that equipment for road travel is in the
stipulated condition and lock it into position in
accordance with the manufacturer’s instructions.
17. Never leave the driving position when on the
move.
18. The speed travelled at must always be the
appropriate speed for the surrounding conditions.
When travelling up and down hills and across
slopes, avoid taking sudden turns.
19. The driving behaviour and steering and braking
responses are affected by equipment attached or
suspended from the vehicle as well as the ballast
weights. For this reason, make sure that the
steering and braking ability is adequate.
20. When turning corners, take into account the
overhang and/or parts subject to inertia on the
machine.
21. Only start the machine when all safety devices
have been attached and are in their safety
positions.
22. Lingering in the working area is not permitted.
23. Do not remain within the turning and slewing areas
of the machine.
24. Hydraulic folding frames must only be operated
when nobody is within the range of swing.
25. Power-operated (e.g. hydraulic) components have
crushing and cutting zones.
26. Before leaving the tractor, set down machine on
the ground, switch off engine and remove the
ignition key.
27. Nobody must remain between the tractor and the
machine without securing the vehicle from rolling
away by applying the brakes and/or using wheel
chocks.

II - 3
Safety
,
2.6 Hitched-up machines
1. Secure the machines against rolling away.
2. Keep to the maximum permitted supporting load
for the trailer coupling, towing device or hitch.
3. Make sure that there is sufficient movement for
the tow-bar trailer at the point of attachment.
2.7 Operation of the power take-
off shaft
1. Only articulated shafts which have been specified
by the manufacturer must be used.
2. Both the protective sleeve and protective funnel
for the articulated shaft and the protective device
for the power take-off shaft - both on the tractor
and on the machine - must be in place and must
be in proper working order.
3. Make sure that the tube covers stipulated for
articulated shafts are in the transport and working
position.
4. Only attach or detach articulated shafts with the
power take-off shaft switched off, the engine shut
down and the ignition key removed.
5. When using articulated shafts with an overload or
freewheel clutch which are not covered by the
protective devices on the tractor, the overload or
freewheel clutch must be mounted on the machine
side.
6. Always make sure that the articulated shaft is
correctly assembled and the safety device is in
proper order.
7. Secure the protective device for the articulated
shaft with a chain to prevent it from rotating with
the shaft.
8. Before switching on the tractor power take-off
shaft, make sure that the speed selected for the
shaft matches the speed permitted for the
machine.
9. Before switching on the power take-off shaft,
make sure that no one is inside the danger area of
the machine.
10. Never switch on the power take-off shaft with the
engine shut down.
11. When working with the power take-off shaft,
nobody must remain inside the area of the rotating
power take-off shaft or articulated shaft.
12. Always shut down the power take-off shaft when
the bend is unnecessarily too great.
13. Caution After shutting down the power take-off
shaft, there is a danger that parts which are
subject to inertia will continue running. Do not
approach the machine during this time. Work must
not be carried out on the machine until it is fully at
rest and parts subject to inertia have been
arrested by applying the parking brake.
14. Only carry out lubrication or adjustment work on
the machine or the articulated shaft with the power
take-off shaft switched off, the engine shut down
and the ignition key removed. Apply the parking
brake on parts subject to inertia.
15. When disconnected, stow the articulated shaft in
the mounting provided for this purpose.
16. After the articulated shaft has been disconnected,
place the protective cover on the power take-off
stub.
17. When damaged, remove immediately before
working with the machine.
2.8 Hydraulic unit
1. The hydraulic unit is under pressure.
2. When connecting hydraulic rams and motors,
make sure that the hydraulic hoses are connected
in the stipulated manner.
3. When connecting the hydraulic hoses to the
tractor hydraulic system, make sure that the
hydraulic systems on the tractor and the machine
are not under pressure.
4. The coupling sleeves and plug-in connectors of
the hydraulic function connections between the
tractor and the machine must be labelled to
prevent faulty operation. If the connections are
connected the wrong way round, operations (such
as lifting and lowering) will be reversed and there
will be a risk of accident
5. Check hydraulic connections regularly and replace
if damaged or old. The replacement hoses must
comply with the technical requirements of the
machine manufacturer.
6. Because of the risk of injury, use suitable
accessories when looking for leaks.

II - 4
Safety
7. Liquids leaking under high pressure (such as
hydraulic oil) can penetrate the skin and cause
serous injury. In case of injury, immediately call a
doctor. Risk of infection.
8. Before working on the hydraulic unit, shut down
the machine, release the pressure in the unit and
shut down the engine.
2.9 Tyres
1. When working on the tyres, make sure that the
machine is securely shut down and secured
against rolling away (use wheel chocks).
2. Sufficient knowledge and the specified tools are
required to assemble wheels and tyres.
3. Repair work on the tyres and wheels must only be
carried out by specialists using the assembly tool
suitable for the purpose.
4. Check the air pressure regularly. Keep to the
specified air pressure.
2.10 Maintenance
1. When carrying out maintenance work, service
work or cleaning work or correcting faulty
operation, always make sure that the drive unit is
switched off and the engine is shut down and at
rest.
- Remove the ignition key. Apply the parking brake
on parts whihc are subject to inertia.
2. Regularly check if screws and nuts are firmly
seated and re-tighten if necessary.
3. When carrying out maintenance work on elevated
machines, always secure them using suitable
supporting elements.
4. If cutting instead of using work tools, use suitable
tools and gloves.
5. Dispose of oil and grease filters in the proper
manner.
6. Always isolate equipment from the power supply
before working on the electrical system.
7. Protective devices subject to wear must be
checked regularly and replaced at the proper time.
8. When carrying out electric welding work on the
tractor and attached equipment, disconnect the
cable from the generator and the battery.
9. Spare parts must at least comply with the
technical requirements laid down by the equipment
manufacturer.
This is only guaranteed by using genuine KRONE
spare parts.
10. When storing gases, only use nitrogen for filling -
Risk of explosion.
2.11 Conversion by the customer
and making spare parts
Conversion of or changing the machine is only permitted after
consultation with the manufacturer. In the interest of safety, only
genuine parts and accessories authorised by the manufacturer
should be used. No liability can be accepted for consequences
resulting from the use of other parts.
2.12 Non-permitted modes of
operation
The operational safety of the machine supplied is only guaranteed
if used properly in accordance with the relevant section of the
operating instructions - General information. On no account must
the limits quoted on the data sheets be exceeded.
2.13 Safety instructions attached
to the machine
The safety instructions on the machine warn against the remaining
dangers on the machine. They consist of warning symbols and
work-safety symbols.
All safety instructions must be followed. Always maintain safety
instructions in a clean and easily legible condition.
Request replacements for damaged or missing safety instructions
from the dealer and attach them to the places designed for them.
Their position and meaning is described in the following.

II - 5
Safety

II - 6
Safety
TR100022
17
4
2
6
5
3
TR100020
3
3
7
4
9
8
5
6
Position of safety labels on the machine
Left side of the wagon
Right side of the wagon

II - 7
Safety
5
Part no. 939 414-2 (2 x)
Do not walk on the storage
area when the power take-off
shaft is connected and the
engine is running.
4
Part no. 939 521-1 (2 x)
Do not walk under the rear
panel when lifted.
1
Part no. 939 471-1 (1 x)
Before starting, read and
follow the operating
instructions and safety
instructions.
2
Do not exceed
the speed of the
power take-off shaft.
The operating
pressure
of the hydraulic unit
must not exceed
200 bar
939 101-4
MAX.1000/min
MAX. 200 bar
Part no. 939 101-4 (1 x)
7
Part no. 942 196-1 (2 x)
Never attempt to access the
crushing or danger zone
while the parts are still able to
move.
3
Part no. 939 407-1 (2 x)
Never attempt to access the
pick-up area while the tractor
engine is switched on and the
power take-off shaft is
running.
6
Part no. 939 412-2 (2 x)
Do not stay within the swing
area of the rear panel while
the tractor engine is running.
8
Order no. 939 529-0 (1x)
The accumulator is subject to gas and oil
pressure.
Disassemble and repair in strict accordance
with the instructions in the technical handbook.
(only with hydr. Deichselfederung)

II - 8
Safety
TR100022
17
4
2
9
5
3
6
TR100020
3
3
7
4
9
8
5
6
Linke Maschinenseite
Rechte Maschinenseite

II - 9
Safety
9
Part no. 939 516-0 (2x)
Before spending time under
the raised rear flap, turn off
the tractor engine and protect
the rear flap.

II - 10
Safety
TR100023
7
11 8
6
TR000021
24
1
910
3
5
2.14 Position of the general information panels on the machine
Left side of the machine
Right side of the machine