Krone 5XL-R/GL User manual

Short-cut loading wagon
5XL-R/GL
6XL-R/GL
(from Machine no. 599 865)
Original operating Instructions
150 000 038 00 EN

Dearcustomer,
ThesearetheoperatinginstructionsfortheKRONEproductwhichyou
havejustacquired.
Theseoperating instructions containimportantinformationonthe correct
andsafeoperationofthismachine.
Iftheseoperatinginstructions for any reason become partly ortotally
unusable,you canobtainareplacementcopy foryourmachinebyquoting
thenumbergivenoverleaf.
EC Declaration of Conformity
We,
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Short-cut loading wagon
Type / Types: 5XL-R/GL ; 6XL-R/GL
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)
.
The signing Managing Director is authorised to compile the technical documents.
Spelle, 21.04.10
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle

Foreword
Dear Customer,
By purchasing the XL series short-cut loading wagon,
you have acquired a quality product from the "House
of" KRONE.
Thank you for the confidence which you have expressed
in purchasing this machine.
In order to get the optimum use out of your short-cut
loading wagon, please read through these operating
instructions carefully before using the machine.
The contents are arranged so that you are provided
with detailed information on all the necessary activities
according to the sequence of operations. We have
provided comprehensive instructions and information
on maintenance, the safe use of the machine, safe
working methods, special safety measures and available
accessories. It is important to follow these instructions
and take in the information they contain to ensure the
operational safety and reliability of your short-cut loading
wagon and to maintain the value of your investment.
Please note the following
Always store these operating instructions ready to
hand in the container provided for them. These
instructions are a component of your machine.
Only operate your machine in accordance with these
instructions.
It is vitally important that you follow the safety
instructions.
Likewise, follow the relevant accident prevention
regulations and the other generally recognised
industrial safety, industrial medical and road traffic
regulations.
All information, diagrams and technical data in these
operating instruction are in accordance with the latest
position at the time of publication.
We reserve the right to make structural changes at
any time without notification of the reasons for doing
so. Should these operating instructions become
partly or totally unusable, you can acquire a
replacement copy for your machine by quoting the
number given overleaf.
We wish you every success with your KRONE
machine.
Maschinenfabrik Bernard Krone GmbH
Spelle, Germany

Foreword

1
Contents
Contents
1 General information ............................................................................ I -1
1.1 Use ..........................................................................................................................I-1
1.2 Information on the product ...................................................................................... I -1
2 Safety ................................................................................................. II - 1
2.1 Identification of safety remarks in the operating instructions ................................ II - 1
2.2 Personnel qualifications and training ..................................................................... II - 1
2.3 Dangers involved in not following the safety instructions ...................................... II - 1
2.4 Working with the appropriate safety awareness .................................................... II - 1
2.5 Safety and Accident Prevention Regulations ......................................................... II - 2
2.6 Hitched-up machines ............................................................................................. II - 3
2.7 Operation of the power take-off shaft ................................................................... II - 3
2.8 Hydraulic unit ......................................................................................................... II - 3
2.9 Tyres ..................................................................................................................... II - 4
2.10 Maintenance .......................................................................................................... II - 4
2.11 Conversion by the customer and making spare parts ........................................... II - 4
2.12 Non-permitted modes of operation ........................................................................ II - 4
2.13 Safety instructions attached to the machine ......................................................... II - 4
2.14 Position of safety labels on the machine ............................................................... II - 6
2.15 Position of the general information panels on the machine ................................. II - 10
3 Operation ........................................................................................... III -1
3.1 General information ............................................................................................... III -1
3.2 Special safety instructions ..................................................................................... III -1
3.3 Hitching up to the tractor ....................................................................................... III -2
3.4 Connections ........................................................................................................... III -4
3.5 Pick up ................................................................................................................... III -7
3.6 Roll-type crop guard .............................................................................................. III -7
3.7 Cutter unit .............................................................................................................. III -8
3.8 Road travel .......................................................................................................... III -12
3.9 Handling the hydraulic compensation unit ........................................................... III -12
3.10 Handling the trailing axle (special fitting) ............................................................. III -13
3.11 Work input ........................................................................................................... III -14
3.12 Shutting down ...................................................................................................... III -17
4 Comfort Control Unit ........................................................................IV -1
4.1 General Description ............................................................................................... IV -1
4.2 Mounting ................................................................................................................ IV -2
4.3 Control Unit ........................................................................................................... IV -4
4.4 Operational Readiness .......................................................................................... IV -5
4.5 Manual mode ......................................................................................................... IV -6
4.5.1 Basic screen "Loading operation" .......................................................................... IV -6
4.5.2 Basic screen image "Unloading operation" .......................................................... IV -10
4.6 Buttons on the machine ...................................................................................... IV -13
4.7 Menu Level .......................................................................................................... IV -14

2
Contents
4.7.1 Bringing up a Menu Level .................................................................................... IV -14
4.7.2 Main menu 1 "Settings" ....................................................................................... IV -15
4.7.3 Menu 1-1 "Automatic loader" (optional) ............................................................... IV -16
4.7.4 Menu 1-2 "Silage" (optional) ................................................................................ IV -17
4.7.5 Menu 1-3 "Axle suspension" (optional) ................................................................ IV -18
4.7.6 Menu 1-4 "Contrast" ............................................................................................ IV -20
4.7.7 Menu 1-5 "Floor conveyor speed" ....................................................................... IV -21
4.7.8 Menu 1-6 "Cross conveyor" (optional - AX / MX- series) .................................... IV -22
4.7.9 Menu 1-7 "Automatic unloader" ........................................................................... IV -23
4.7.10 Main Menu 2 "Counters" ..................................................................................... IV -24
4.7.11 Menu 2-1 "Customer counters" ........................................................................... IV -24
4.7.12 Menu 2-2 "Total counters" ................................................................................... IV -26
4.7.13 Main menu 4 "Service" ........................................................................................ IV -27
4.7.14 Menu 4-2 "Manual sensor test" ........................................................................... IV -27
4.7.15 Menu 4-4 "Manual actuator test" ......................................................................... IV -31
4.7.16 Menu 4-5 "Sensor/actuator test axle suspension"............................................... IV -34
4.7.17 Main Menu 5 "Info" .............................................................................................. IV -35
4.7.18 Main menu 6 "Technician" ................................................................................... IV -36
4.8 Alarm Message ................................................................................................... IV -37
4.9 Alarm Messages .................................................................................................. IV -38
4.9.1 General alarms .................................................................................................... IV -38
4.9.2 Logical alarm messages ...................................................................................... IV -39
4.9.3 Physical alarm messages .................................................................................... IV -40
4.10 ISOoperation ....................................................................................................... IV -43
4.10.1 Method of operation ............................................................................................ IV -43
4.10.2 Mounting.............................................................................................................. IV -43
4.10.3 Different functions compared to the KRONE comfort controls............................ IV -44
4.10.4 With Electronically Controlled Coaster/Steering Axle Option
(Comfort Control Unit) ......................................................................................... IV -45
4.10.5 Menu 4-6 „Diagnostics Driving Speed/Direction of Travel Indicator“ ................... IV -46
4.10.6 Menu 1-8 "Softkeys ISO terminal"....................................................................... IV -47
4.10.7 Auxiliary control units ........................................................................................... IV -48
4.10.7.1 Overview of auxiliary functions during the loading and unloading mode ............. IV -48
4.10.8 Example of a joystick assignment for Fendt (default setting) .............................. IV -49
5 Standard operation ............................................................................V -1
5.1 General information ................................................................................................ V -1
5.2 Special safety instructions ...................................................................................... V -1
5.3 Control panel .......................................................................................................... V -2
6 Hydraulic system .............................................................................. VI -1
6.1 Special safety instructions ..................................................................................... VI -1
6.1.1 Load sensing connection ....................................................................................... VI -1
6.2 Adjusting the hydraulic system .............................................................................. VI -2
6.2.1 Emergency manual operation................................................................................ VI -2
6.2.2 Examples of emergency manual operation ........................................................... VI -3
6.2.3 Hydraulic unit - standard ....................................................................................... VI -4

3
Contents
6.2.4 Hydraulic unit - operator-friendly ........................................................................... VI -5
6.2.5 Hydraulic circuit diagram of the loading wagon - Standard operation Model GL ... VI -6
6.2.6 Hydraulic circuit diagram of the loading wagon - Operator-friendly operation
Model GL ............................................................................................................... VI -7
6.2.7 Hydraulic circuit diagram (self steer) ..................................................................... VI -8
6.2.8 Hydraulic circuit diagram (hydraulic compensation unit) ....................................... VI -9
7 Maintenance ..................................................................................... VII -1
7.1 Special safety instructions .................................................................................... VII -1
7.2 General information .............................................................................................. VII -1
7.3 Tyres .................................................................................................................... VII -2
7.4 Towing eyes on the tow-bar ................................................................................. VII -3
7.5 Position of the Sensors ........................................................................................ VII -4
7.6 Adjusting the sensor for the automatic scraper floor cut-out ............................... VII -6
7.7 Maintenance instructions for the hydraulic system .............................................. VII -7
7.8 Checking and changing the oil .............................................................................. VII -8
7.9 Chain tension ........................................................................................................ VII -9
7.10 Scrapers ............................................................................................................. VII -12
7.11 Checking the safety rollers of the individual knife protection system ................. VII -13
7.12 Lubrication .......................................................................................................... VII -14
7.13 Brake system ..................................................................................................... VII -17
7.14 Care after daily use ............................................................................................ VII -19
7.15 Maintenance and repair work inside the load space .......................................... VII -19
8 Overwintering .................................................................................. VIII -1
8.1 Special safety instructions ................................................................................... VIII -1
8.2 General information ............................................................................................. VIII -1
9 Recommissioning ............................................................................. IX -1
9.1 Special safety instructions ..................................................................................... IX -1
9.2 General information ............................................................................................... IX -1
10 Faults – causes and removal............................................................ X - 1
10.1 Special safety instructions ..................................................................................... X - 1
10.2 Table of faults, their causes and removal ............................................................. X - 1
A1 Initial hitch up .................................................................................... A -1
A1.1 Adjusting the tow-bar to the appropriate height and adjusting the towing eye ....... A -2
A1.1.4 Adjusting the angle of the towing eye ..................................................................... A -3
A1.2 Attaching the articulated shaft ................................................................................ A -4
A1.2.1 Special safety instructions ...................................................................................... A -4
A1.2.2 Overload coupling ................................................................................................... A -4
A1.2.3 Adjusting the length ................................................................................................ A -5
A1.3 Assembling the superstructure ............................................................................... A -7
A1.4 Starting up for the first time with self steer ............................................................ A -9
A2 Electrical circuit diagram ................................................................ A -11
A2.1 Standard operation ............................................................................................... A -11
A2.2 Operator-friendly operation .................................................................................. A -13

4
Contents

I - 1
General information
1 General information
1.1 Use
The short-cut loading wagon is designed for the
collection, transport and putting down of agricultural
stalk material.
The variable cutter theoretically provides for cutting
lengths up to 40mm.
1.2 Information on the product
1.2.1General information
These operating instructions apply to short-cut
loading wagon Models 5XL-R/GL and 6XL-R/GL.
1.2.2Manufacturer’s address
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Straße 10
D-48480 Spelle (Germany)
Telefon: [phone]
Fax: [phone]
E-Mail: [email protected]
1.2.3Certification
Declaration of conformance according to EC-
Directive
See inside title page
1.2.4 Identification label
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10 D-48480 Spelle
Made in
Germany
1
6XL00001
Model
Year of
manufacture
Vehicle-
ident-no.
The whole identification label has
documentation value and must not be
altered or made unrecognisable
1.2.5Information for enquiries and orders
When ordering spare parts, the model number,
vehicle identification number and the year of
manufacture of the corresponding machine must be
quoted.
Spare parts form other
manufacturers may only be used after
consultation with the manufacturer of
this equipment. In the interest of
safety, only genuine parts and
accessories authorised by the
manufacturer should be used. No
liability can be accepted for
consequences resulting from the use
of other parts.

I - 2
General information
1.2.6Connections
See Hydraulic system circuit diagram - See Page VI - 6,7
See Electrical system circuit diagram - See Page A -9,10
1.2.7Intended use
The XL series short-cut loading wagons are built
exclusively for agricultural work (proper use).
Any other use is considered improper use. The
manufacturer is not liable for any damage resulting from
improper use; the risk is borne solely by the user.
Proper use includes following the operating, maintenance
and service instructions stipulated by the manufacturer.
Permitted loads:
agricultural storks such as hay, straw and grass silage.
The collection and loading of other
materials is only permitted after
agreement with the manufacturer.
In any case, the basic requirement is
that the load material is laid in
swathes and picked up independently
by the pick-up when it passes over.
1.2.8General technical data
The weights shown on the serial plate must not be
exceeded when the short-cut loading wagon is in
operation.