KSB EMV Series Installation instructions

Control Valve Actuators
EMV
For the BOA-Control PIC Type Series
Installation/Operating Manual

Legal information/Copyright
Installation/Operating Manual EMV
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 11/10/2021

Contents
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Contents
1 General.................................................................................................................................................... 5
1.1 Principles ...........................................................................................................................................................5
1.2 Target group.....................................................................................................................................................5
1.3 Symbols .............................................................................................................................................................5
1.4 Key to safety symbols/markings.......................................................................................................................5
2 Safety...................................................................................................................................................... 7
2.1 General..............................................................................................................................................................7
2.2 Intended use .....................................................................................................................................................7
2.2.1 Prevention of foreseeable misuse.......................................................................................................7
2.3 Personnel qualification and training...............................................................................................................7
2.4 Consequences and risks caused by non-compliance with this operating manual........................................8
2.5 Safety awareness ..............................................................................................................................................8
2.6 Safety information for the user/operator.......................................................................................................8
2.7 Safety information for maintenance, inspection and installation ................................................................8
2.8 Unauthorised modes of operation..................................................................................................................8
3 Transport/Storage/Disposal .................................................................................................................. 9
3.1 Checking the condition upon delivery............................................................................................................9
3.2 Transport...........................................................................................................................................................9
3.3 Storage/preservation........................................................................................................................................9
3.4 Disposal ...........................................................................................................................................................10
4 Description............................................................................................................................................ 11
4.1 General description ........................................................................................................................................11
4.2 Designation.....................................................................................................................................................11
4.3 Name plate......................................................................................................................................................12
4.4 Design details..................................................................................................................................................12
4.5 Function ..........................................................................................................................................................13
4.6 Noise characteristics .......................................................................................................................................13
5 Installation............................................................................................................................................ 14
5.1 Safety regulations...........................................................................................................................................14
5.2 Checking prior to installation........................................................................................................................14
5.2.1 Dimensions and weights of actuators ..............................................................................................15
5.3 Installation position........................................................................................................................................16
5.4 Manual override .............................................................................................................................................17
5.5 Mounting the EMV211 actuator....................................................................................................................19
5.5.1 Mounting the actuator......................................................................................................................19
5.5.2 Electrical connection..........................................................................................................................19
5.6 Mounting the EMV212/144, EMV 212/146 and EMV212/147 actuators ......................................................22
5.6.1 Mounting the actuator......................................................................................................................22
5.6.2 Electrical connection..........................................................................................................................22
5.7 Mounting the EMV212/148 and EMV212/150 actuators..............................................................................24
5.7.1 Mounting the actuator......................................................................................................................24
5.7.2 Electrical connection..........................................................................................................................25
5.8 Mounting the EMV213/145 and EMV213/147 actuators..............................................................................26
5.8.1 Mounting the actuator......................................................................................................................26
5.8.2 Electrical connection..........................................................................................................................26
5.9 Mounting the EMV213/148 and EMV213/150 actuators..............................................................................27
5.9.1 Mounting the actuator......................................................................................................................27
5.9.2 Electrical connection..........................................................................................................................28
5.10 Mounting the EMV311 and EMV312 actuators............................................................................................29
5.10.1 Mounting the actuator......................................................................................................................29
5.10.2 Electrical connection..........................................................................................................................29

Contents
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6 Commissioning/Start-up/Shutdown................................................................................................... 30
6.1 Prerequisites for commissioning/start-up......................................................................................................30
6.2 Commissioning/Start-up.................................................................................................................................30
6.2.1 Commissioning/ starting up the EMV211/146 and EMV211/147 actuators ...................................30
6.2.2 Commissioning/ starting up the EMV212/146 and EMV212/147 actuators ...................................30
6.2.3 Commissioning/ starting up the EMV212/144 and EMV212/145 actuators ...................................30
6.2.4 Commissioning/ starting up the EMV212/148, EMV212/150, EMV213/145, EMV213/147,
EMV213/148, EMV213/150 actuators ................................................................................................32
6.2.5 Commissioning/ starting up the EMV311 and EMV312 actuators .................................................33
6.3 Operating limits..............................................................................................................................................34
6.3.1 Ambient temperature........................................................................................................................34
6.4 Shutdown........................................................................................................................................................34
6.4.1 Measures to be taken for shutdown ................................................................................................34
6.5 Returning to service .......................................................................................................................................34
7 Servicing/Maintenance........................................................................................................................ 35
7.1 Safety regulations...........................................................................................................................................35
7.2 Removing the actuator ..................................................................................................................................35
7.2.1 Removing the EMV211 actuator .......................................................................................................35
7.2.2 Removing the EMV212/144, EMV 212/146 and EMV212/147 actuators..........................................36
7.2.3 Removing the EMV212/148 and EMV212/150 actuators .................................................................37
7.2.4 Removing the EMV213/145 and EMV213/147 actuators .................................................................38
7.2.5 Removing the EMV213/148 and EMV213/150 actuators .................................................................38
7.2.6 Removing the EMV311 and EMV312 actuator.................................................................................39
7.3 Maintenance/inspection.................................................................................................................................39
7.4 Lubrication......................................................................................................................................................39
7.5 Cleaning ..........................................................................................................................................................39
7.6 Mounting the actuator ..................................................................................................................................40
7.7 Spare parts stock.............................................................................................................................................40
8 Trouble-shooting.................................................................................................................................. 41
8.1 Display of EMV211/145...................................................................................................................................41
8.2 Display of EMV211/146 and EMV211/147 .....................................................................................................42
8.3 Display of EMV212/144, EMV212/145, EMV212/146 and EMV212/147........................................................43
9 Related Documents.............................................................................................................................. 44
9.1 Wiring diagrams .............................................................................................................................................44
10 EU Declaration of Conformity............................................................................................................. 48
11 EU Declaration of Conformity............................................................................................................. 49
12 EU Declaration of Conformity............................................................................................................. 50
Index ..................................................................................................................................................... 51

1 General
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1 General
1.1 Principles
This operating manual is valid for the type series and variants indicated on the front
cover.
The operating manual describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series and size as well as the main operating data
and the serial number. The serial number uniquely describes the product and is used
as identification in all further business processes.
In the event of damage, immediately contact your nearest KSB service facility to
maintain the right to claim under warranty.
1.2 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel.
1.3 Symbols
Table1: Symbols used in this manual
Symbol Description
✓Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳Safety instructions
⇨Result of an action
⇨Cross-references
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
1.4 Key to safety symbols/markings
Table2: Definition of safety symbols/markings
Symbol Description
!DANGER
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
!WARNING
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
Explosion protection
This symbol identifies information about avoiding explosions in
potentially explosive atmospheres in accordance with EU Directive
2014/34/EU (ATEX).
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.

1 General
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Symbol Description
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.

2 Safety
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2 Safety
!DANGER
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
▪This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
▪Comply with all the safety instructions given in the individual sections of this
operating manual.
▪The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
▪The contents of this operating manual must be available to the specialist
personnel at the site at all times.
▪Information and markings attached directly to the product must always be
complied with and kept in a perfectly legible condition at all times. This applies
to, for example:
– Markings for connections
– Name plate
▪The operator is responsible for ensuring compliance with all local regulations not
taken into account.
▪The actuator has been designed and constructed in accordance with the
requirements of Directive 2014/35/EU (“Low-voltage Directive”). The actuator is
intended for use in building services systems and industrial plants.
▪If the motor is used in countries outside the European Community, adhere to the
regulations applicable to the relevant country. Also observe any local and
industry-specific regulations governing installation and safety.
2.2 Intended use
▪Only operate actuators which are in perfect technical condition.
▪Do not operate partially assembled actuators.
▪Generally observe the operating limits given.
▪Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
2.2.1 Prevention of foreseeable misuse
▪Never exceed the permissible application and operating limits specified in the
data sheet or product literature regarding temperature, etc.
▪Observe all safety information and instructions in this manual.
2.3 Personnel qualification and training
▪ All personnel involved must be fully qualified to install, operate, maintain and
inspect the product this manual refers to.
▪The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
▪Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
▪ Training on the product must always be supervised by specialist technical
personnel.

2 Safety
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2.4 Consequences and risks caused by non-compliance with this operating
manual
▪Non-compliance with this operating manual will lead to forfeiture of warranty
cover and of any and all rights to claims for damages.
▪Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
2.5 Safety awareness
In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:
▪Accident prevention, health regulations and safety regulations
▪Explosion protection regulations
▪Safety regulations for handling hazardous substances
▪Applicable standards, directives and laws
2.6 Safety information for the user/operator
▪Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪Do not remove any protective equipment (e.g. contact guards) during operation.
▪Provide the personnel with protective equipment and make sure it is used.
▪Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
2.7 Safety information for maintenance, inspection and installation
▪Modifications or alterations of the actuator are only permitted with the
manufacturer's prior consent.
▪Use only original spare parts or parts/components authorised by the
manufacturer. The use of other parts/components can invalidate any liability of
the manufacturer for resulting damage.
▪The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪Any work on the product shall only be performed when it has been disconnected
from the power supply (de-energised).
▪Carry out work on the product during standstill only.
▪As soon as the work has been completed, re-install and re-activate any safety-
relevant devices and protective devices. Before returning the product to service,
observe all instructions on commissioning. (ðSection6.2,Page30)
2.8 Unauthorised modes of operation
Never operate the product outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the product supplied
is only valid if the product is used in accordance with its intended use.

3 Transport/Storage/Disposal
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3 Transport/Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
Transport the actuator carefully and in its original packaging. Avoid damaging the
coating.
3.3 Storage/preservation
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken:
EMV311/..., EMV312/...
Table3: Ambient conditions for storage
Ambient condition Value
Storage temperature -20°C to +65°C
Humidity 5 % to 95 % rH
EMV311/PRO
Table4: Ambient conditions for storage
Ambient condition Value
Storage temperature -25°C to +60°C
Humidity 5 % to 95 % rH
EMV211/...
Table5: Ambient conditions for storage
Ambient condition Value
Storage temperature 0°C to +50°C
Humidity 10% to 90%rH
EMV212/144, EMV212/145, EMV212/146, EMV212/147
Table6: Ambient conditions for storage
Ambient condition Value
Storage temperature -25°C to +65°C
Humidity 5 % to 95 % rH
EMV212/148, EMV212/150
Table7: Ambient conditions for storage
Ambient condition Value
Storage temperature -10°C to +55°C
Humidity 5 % to 95 % rH

3 Transport/Storage/Disposal
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EMV213/145, EMV213/147
Table8: Ambient conditions for storage
Ambient condition Value
Storage temperature -20°C to +55°C
Humidity 5 % to 95 % rH
EMV213/148, EMV213/150
Table9: Ambient conditions for storage
Ambient condition Value
Storage temperature -15°C to +55°C
Humidity 5 % to 95 % rH
▪Well-ventilated
▪Dry
▪Dust-free
▪Shock-free
▪Vibration-free
3.4 Disposal
Electrical or electronic equipment marked with the adjacent symbol must not be
disposed of in household waste at the end of its service life.
Contact your local waste disposal partner for returns.
If the used electrical or electronic equipment contains personal data, the operator is
responsible for deleting it before the equipment is returned.
Due to some components, the product is classified as special waste.
1. Dismantle the product.
2. Separate and sort the materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner. PCBs, power electronics, capacitors and electronic
components are all hazardous waste.