EZAutomation EZ TouchPLC Micro User manual

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TouchPLC Micro

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Table of contents
Warnings ....................................................................................................................... 3
Product Overview ........................................................................................................... 4
TouchPLC Micro Specifications ....................................................................................... 5
Installation ..................................................................................................................... 7
Safety Considerations ................................................................................................. 7
Installation Considerations ........................................................................................... 8
Electrical Considerations ............................................................................................. 9
Shielding from RFI ..................................................................................................... 10
Mounting Information .................................................................................................... 12
Communication and Wiring ............................................................................................ 15
1. Powering the Unit .................................................................................................. 15
2. COM1 Port ........................................................................................................... 16
3. Ethernet Port (Optional) ......................................................................................... 17
4. USB Port .............................................................................................................. 17
RS485 Port .............................................................................................................. 18
Wiring I/O Connections .............................................................................................. 18
Terminal Layout ..................................................................................................... 19
Terminal Pinouts .................................................................................................... 20
Digital I/O Specifications ........................................................................................ 22
Analog I/O Specifications ....................................................................................... 24
Using the Panel ............................................................................................................ 26
Quickstarting the Device ............................................................................................ 26
PLC Operation Sequence .......................................................................................... 27
Editing IP Address .................................................................................................... 29
Programming the Unit ................................................................................................ 32
Create a Project .................................................................................................... 32
Transfer a Project .................................................................................................. 36
High Speed Counter ............................................................................................... 37
CPU Memory ............................................................................................................... 39
Memory Types .......................................................................................................... 39
Mapping Conventions ................................................................................................ 40
Maintenance and Troubleshooting .................................................................................. 43
Hardware Maintenance .............................................................................................. 43
Changing the Battery ................................................................................................. 44
Indicator Light ........................................................................................................... 45
Troubleshooting ........................................................................................................ 46

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Warnings
Programmable control devices such as the EZ TouchPLC are not fail-safe devices and as such
must not be used for stand-alone protection in any application. Unless proper safeguards are
used, unwanted start-ups could result in equipment damage or personal injury. The operator
must be made aware of this hazard and appropriate precautions must be taken.
In addition, consideration must be given to the use of an emergency stop function that is
independent of the EZ TouchPLC.
The diagrams and examples in this user manual are included for illustrative purposes only. The
manufacturer cannot assume responsibility or liability for actual use based on the diagrams
and examples.
Trademarks
This publication may contain references to products produced and/or offered by other
companies. The product and company names may be trademarked and are the sole property
of their respective owners. AVG Automation disclaims any proprietary interest in the marks
and names of others.
Manual part number Touch-Micro-M
© Copyright 2013, EZAutomation
All Rights Reserved
No part of this document shall be copied, reproduced, or transmitted in any way without the
prior written consent of AVG Automation. AVG Automation retains the exclusive rights to all
information included in this document.
Designed, Built and Marketed by AVG
4140 Utica Ridge Rd. · Bettendorf, IA 52722-1327
Phone: [phone]-EASY · Fax: [phone]-EASY · flash.ezautomation.net
EU Information
The EZ TouchPLC is manufactured in compliance with European Union (EU) Directives and
carries the CE mark. They been tested under CE Test Standard #EN55011, and is submitted for
UL Certification.
Products with CE marks perform their required functions safely and adhere to relevant
standards as specified by EU directives provided they are used according to their intended
purpose and that the instructions in this manual are adhered to. The protection provided by
the equipment may be impaired if this equipment is not used in accordance with this manual.
Only replacement parts supplied by AVG Automation or its agents should be used.
Technical Support
Consult PLC Editor Programming Software Help. You may also find answers to your questions in
the operator interface section of our website @ flash.ezautomation.net. If you still need
assistance, please call our technical support at 1-877-774-EASY or FAX us at 1-877-775-EASY.
SELV Circuits
All electrical circuits connected to the communications port receptacle are rated as Safety Extra
Low Voltage (SELV).
Preventative and Maintenance Cleaning
No special preventative measurement is required.

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Product Overview
Thank You for using EZ Automation's new model of integrated logic controller - the EZ
TouchPLC Micro. The EZ TouchPLC Micro is a fixed I/O PLC and offers 24 Digital DC inputs, 8
Digital Relay outputs, 8 DC Outputs, 4 Analog Inputs (Voltage) and 4 Analog Outputs (Voltage).
This manual presents information on the installation, wiring and specifications of the EZ
TouchPLC Micro. It also covers the troubleshooting and maintenance of an existing setup and
provides understanding on how to connect the PLCs with other components in your control
system.
All of our PLCs use ladder logic for programming and share the same programming
environment. In addition, the ladder logic developed for one model can be used with other
models by changing the target device. The ladder instructions are subject to the model's
limitations.

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TouchPLC Micro Specifications
INPUT POWER
Voltage: 24 VDC nominal (20-28VDC)
Max. Power Consumption: 10 Watts
MECHANICAL
Mounting: DIN Mount (using DIN Clips)
Enclosure: NEMA 4, 4x (indoor)
External dimensions:
Unit Size X Y Z
6" 8.05" [204.42mm] 6.15" [156.11mm] 4.37" [110.93mm]
8" 10.89" [276.71mm] 8.75" [222.20mm] 4.53" [115.09mm]
10" 13.58" [345.03mm] 10.59" [269.09mm] 4.31" [109.35mm]
ENVIRONMENTAL
Operating Temperature: -10°C to 60°C
Storage Temperature: -20°C to 70°C
Humidity: 10-95% Non-Condensing
Atmospheric Conditions: Non-corrosive gases
Vibration: 5 to 55Hz, 2g for 2 hours in X, Y, and Z axis
Shock: 10g for under 12ms in the X, Y, and Z axis
Electrical Noise: NEMA ICS 2-230 Showering arc, ANSI C37.90a SWC; Level C Chattering Relay
Test
PLC MEMORY
User Program Memory: 128 KB
Total Number of Registers: 8192 (256 registers retained on power down)
PLC Typical Scan Time: 3ms (1K Boolean)
HMI DISPLAY
Backlight: White LED
Brightness/Life: 400 nits/75,000 hours
Touch Screen: 192 resistive touch cells (16x12)
Display Type:
Unit Size Display Type
6" 6" TFT
8" 8" TFT
10" 10" TFT
COMMUNICATIONS
Communication Ports: 1 RS-232 port (9 pin D-Sub), 1 RS-485 port, USB Host, RJ45 Ethernet
(optional)
Digital Input specifications (DC Input)
Number: 24
Input Voltage Range: 12-26 VDC
Input Current: 1.92 mA @12 VDC or 4mA @ 24VDC
On Voltage > 12VDC and OFF Voltage < 2VDC
Minimum ON Current: 2 mA, OFF Current: 0.2mA
Red LED Status Indicators
(See Digital Input Section for more details)

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Analog Input (Voltage)
Number: 4
Input Voltage Range: 1-10 VDC
Resolution: 12 bit (1-4096)
Absolute Max Ratings: ±15V
(See Analog Voltage Section for more details)
Digital Output specifications (DC Output)
Number: 8
Peak Voltage: 50VDC
Max Steady State Output Current: 0.5A per output
ON Voltage Drop: 2VDC @ 0.5A
(See Digital Output Section for more details)
Relay Output
Number: 8
Max Switching Voltage: 277VAC or 30VDC
Max Switching Power: 300W
Rated Switching Current: 10A
Red LED Status Indicators
(See Digital Output Section for more details)
Analog Output (Voltage)
Number: 4
Output Voltage Range: 1-10 VDC
Resolution: 12 bit (1-4096)
Absolute Max Ratings: ±15V
(See Analog Voltage Section for more details)

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Installation
Safety Considerations
Please follow all applicable local and national codes to ensure maximum safety
of the equipment and personnel. The installation and operational environment
must be maintained per the latest revision of these codes.
You are responsible to determine the codes to be followed and to verify the
compliance of equipment, installation, and operation with the latest revision of
these codes.
It is an absolute must to follow all applicable sections of:
-The National Fire Code
-The National Electrical Code (NEC)
-The National Electrical Manufacturer's Association (NEMA) codes
Safety Guidelines
Safety is the most important element of a proper system installation. Adhering
to these safety considerations ensures the safety of yourself and others, as well
as the condition of your equipment. We recommend reviewing the following
safety guidelines:
1) Disconnecting Main Power
The main power switch should be easily accessible to the operators and
maintenance personnel. It is important to make sure that all other
sources of power including pneumatic and hydraulic are de-energized
before starting the work on a machine or process controlled by the PLC.
2) Safety Circuits
Most of the machines are installed with safety circuits such as limit
switches, emergency stop push buttons, and interlocks. These circuits
should always be hardwired directly to the EZ TouchPLC. These devices
must be wired in series so that when any one device opens, the PLC is
automatically de-energized. This removes power to the machine. These
circuits should not be altered in any case, since this could result in serious
injury or damage to the machine.
3) Fail-Safe Operation
Our products are not fault-tolerant. They are not designed or intended
for use as online control equipment in hazardous environments requiring
fail-safe performance, such as in operation of nuclear facilities, aircraft
navigation or communication systems, air traffic control, direct life-
support machines, weapons systems, clutch control systems on presses, in
which the failure of the product could lead directly to death, personal
injury or severe physical or environmental damage. External fail-safe and/
or redundant components are required to make your control system fail-
safe.

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Installation Considerations
Our products have been designed and tested for operation in the most
demanding industrial environments. Modern solid-state industrial controls are
complex electronic equipment that operate at low levels of voltage and current,
co-existing with components that operate at much higher levels of power. The
difference in operating power characteristics between the high and low power
control devices creates the possibility of unwanted signals being generated, thus
causing interference. The interference, which is a by-product of electrical noise,
is not present at all times. However, if it appears at random and for brief periods
of time, it can cause disruptions and errors in the operation of a control system.
Enhancement of a system's noise level immunity and its tolerance to other
environmental hazards can be accomplished by following proper system
installation guidelines. The recommendations are of a general nature and
constitute good industrial installation practice.
General Environmental Considerations
Avoid installing EZ TouchPLC in areas where the following conditions may exist:
oEnvironmental temperatures above or below those specified by the EZ
TouchPLC
oProlonged exposure to humidity and liquids which may be sprayed or
splashed on the equipment
oDusty environments where airborne particles may accumulate on
equipment causing reduction of heat dissipation and reduction in
effective electrical spacing between components
oAreas with excessive vibration
oAreas with high-radiated electrical noise, such as near fields of
transmitting antennas and areas in close proximity of arc welding
stations
Physical Layout in a Control Cabinet
When possible, cabinets housing electronic equipment should be designed with
provisions for natural or forced ventilation to facilitate heat dissipation.
Observe the following rules for cabinet installation:
oHeat generating equipment (power supplies and other heat inducing
components) should be installed toward the top of the cabinet. The
lower space in the cabinet is
cooler than the top area.
oInstall heat-sensitive
components in the lower
section.
oProvide enough space between
components to allow a free
flow of air for better heat
dissipation.
oProvide the maximum possible
physical separation between
solid state and
electromechanical controls. If possible, the electromechanical controls

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(motors, starters, solenoids, etc.) should be housed separately or at the
farthest point when enclosed within the cabinet.
We recommend that the EZ TouchPLC have a minimum clear space of 2"
on all sides for adequate ventilation as shown in the image on the right.
Electrical Considerations
This section is designed to provide you with a very basic understanding of
electrical noise and how to keep it away from CPUs. Industrial plants have a
number of generators of electrical noise that are sometimes also referred to as
Radio Frequency Interference (RFI). Anytime an inductive load like a motor,
motor starter, or solenoid is turned off, it generates a burst of excess energy
that has to flow back to ground, just like electrical energy from a lightning storm
has to flow back to Earth. RFI is short bursts of electrical energy at very high
frequencies. Other sources include RF Welders or Radio Transmitters.
Effect of RFI on Electronic Automation Equipment
Electronic controls use faster and faster CPUs today. These CPUs are also
operating at 2.5V to 5VDC logic level power supply. RFI, if allowed to enter the
CPU inside, is a killer of logic. A CPU under this environment loses its brain and
behaves erratically. A smart industrial-grade CPU like the EZ TouchPLC Card
Engine, when faced with RFI, halts its operation instead of giving false outputs.
Types of RFI
RFI enters electronic controls in two ways: radiated RFI or conducted RFI. For
most practical purposes, electronic devices, unless sitting right next to a
powerful RFI transmitter, will not be affected by noise because air space severely
attenuates such interference. On the other hand, conducted RFI travels over
conductive surfaces such as power supply wires, electrical wiring of field devices,
and worst of all; improper ground planes.
Equipment cabinets usually incorporate one or two doors and/or hinged cabinet
panels. Relying on door hinges and swinging panels for a good metallic bond
between hinged parts and the main body of the cabinet does not insure
adequate grounding. Instead, the use of ground straps is recommended. It is
vital for the reliable operation of any electronic device to have any of its metallic
surfaces well grounded to Earth. This not only provides for safe operation, it will
also drain out any conducted RFI to Earth, away from the CPU's signal ground.

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Shielding from RFI
Shielded Cables
Power cables, I/O cables or wiring, and communication cables should all be
separate so that they do not couple the conducted RFI on any of these wires/
cables. Another path for RFI into the PLC is through its RS232 port. Hence, the
cables to this port must be shielded properly.
Equipment Cabinets
As mentioned, equipment cabinets typically incorporate one or two doors and/
or hinged cabinet panels. In addition, sub-panels may be utilized on those
electronic controls and electromechanical items that are mounted. The goal is
to create a medium for mounting the equipment and ensure grounding of the
control's chassis to it. However, the door hinges and swinging panels by
themselves are not enough to ensure adequate grounding.
Similarly, the equipment enclosures are generally either painted or anodized.
Mounting of painted or anodized enclosures to like surfaces also does not
ensure good metallic contact between the equipment chassis and cabinet. It is
imperative that the equipment chassis are grounded such as through the use of
grounding straps as illustrated below.

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Cabinet Wiring
The wiring of the EZ TouchPLC to the  outside the cabinet must be by
design. The wiring cannot be random in order to get the various points of the
cabinet and the electrically connected. Below are some general rules that
apply in most situations:
oProvide a separate power source to electronic controls and keep this
power bus away from any I/O power.
oThe cabinet should be wired with a safety ground (the main safety
ground wire gauge is determined by the cabinet's total current
consumption) and in accordance with all electrical code requirements.
oOnce the cabinet doors, stationary sub-panels and swing-out sub-panels
have been  to the main cabinet, it is not necessary to run
safety ground wires from the equipment chassis terminals to the main
safety ground connection.
oThe safety ground terminal of each component can, and should be,
connected with the shortest wire possible, to the cabinet or sub-panel
frame.
oPlan the wiring routing. Keep all switched power in separate ducts and if
there is AC and DC power being switched, keep the wiring of each
branch separate from all wires and cables carrying low level signals.
oKeep all three phase power outside of the cabinet, but if it becomes
necessary, keep the runs as short as possible and maintain the
maximum possible distance between the three phase bus and all other
wiring.
oPrimary power leads to the control equipment (Base power terminals)
should be made with a two wire twisted cable with approximately 12
turns per foot. The length of these cables should be kept to a minimum,
and to the greatest extent possible, such cable runs should be kept
separate from other wiring.

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Mounting Information
Cutout Dimensions
Units: inches [millimeters]
TouchPLC Panel Dimensions
Unit Size X Y Z
6" 8.05" [204.42mm] 6.15" [156.11mm] 4.37" [110.93mm]
8" 10.89" [276.71mm] 8.75" [222.20mm] 4.53" [115.09mm]
10" 13.58" [345.03mm] 10.59" [269.09mm] 4.31" [109.35mm]
Panel Cutout Dimensions
Unit Size A B Depth
6" 8.05" [204.42mm] 6.15" [156.11mm] 5.37" [136.40mm]
8" 9.25" [234.50mm] 7.08" [179.73mm] 5.53" [140.46mm]
10" 11.91" [302.41mm] 8.92" [226.48mm] 5.31" [134.87mm]

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Mounting Instructions (6 Inch Model)
The 6-inch models must be mounted using DIN Clips. DIN Clips are metal
brackets (P/N EZ-BRK-1, package of 2 brackets and 4 screws) that attach to the
panel and secure the front panel to a mounting surface with 4 screws. Use the
diagram and instructions below to mount the EZ Touch Micro unit using DIN
Clips.
1. There are 4 rectangular holes in each side (two at the top and two at the
bottom) of the chassis as shown in the following figure. Choose the holes that
allow the appropriate space for your mounting panel thickness.
2. On each DIN Clip there are two metal tabs (bent inward) that fit into these
holes. Insert the two clip tabs into two holes (top and bottom) and secure the
panel by alternately tightening the DIN Clip screws (4) until the back edge of
the unit's front plate is flush with the mounting panel.

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Mounting Instructions (8 and 10 Inch Model)
Before mounting your EZ TouchPLC unit, please verify you have the necessary
items:
·EZ TouchPLC unit
·4 DIN clip assemblies
·a Phillips #1 screwdriver (or equivalent)
When ready to proceed:
1. Prepare the DIN clip assembly first by placing the nut on the screw.
Insert the screw into the DIN clip in the non-threaded end first using the
Phillips #1 screwdriver if necessary. Leave a gap between the DIN clip
and the head of the screw.
2. After ensuring the cut-out is sized properly and allows for adequate
ventilation, place the EZ TouchPLC unit into the cut-out horizontally.
3. Once in place, use the hooks on the DIN clip to locate the DIN clip
assembly onto the side of the TouchPLC unit. Tighten the screw into
place. Then rotate the nut until it is snug against the DIN clip to
prevent it from vibrating loose. Repeat this process with the other 3
DIN clip assemblies until the unit is secure.

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Communication and Wiring
1. Powering the Unit
Connect the power input wires into the PLC's power terminals. Supply 24VDC
nominal (20-28VDC) power to the system. If the unit does not power up
correctly, remove power from the system and check all the wiring. In addition,
see the Indicator Light section for troubleshooting.

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2. COM1 Port
The EZ TouchPLC Micro has a built-in serial port (COM1 PORT) located on the 9-
pin D-Sub connector. COM1 PORT is an RS-232 port which requires an
appropriate RS-232C cable (P/N: EZ-PGMCBL) for programming the EZ TouchPLC
Micro through a PC. It serves as the default programming port on the EZ
TouchPLC. Since COM1 has fixed communication parameters, you can always
connect the programming software to the PLC through the port without needing
to make different configuration changes.

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3. Ethernet Port (Optional)
There is also an optional
Ethernet port available
on select models for the
EZ TouchPLC Micro. This
port enables users to
add/update
programming through an
Ethernet connection.
Note: The units will
ship with a fixed IP
Address (192.168.0.1)
preprogrammed.
Please edit the
address as per your
requirements.
4. USB Port
Full Speed USB
A flash drive can be used for
backing up the unit's program or
for data acquisition. More
information about the
functionality of the USB port is
available in the EZ Series Editor
Software Manual.

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RS485 Port
The EZ TouchPLC model comes available
with two serial communication ports
including a RS485 port. This RS485 port
allows the user to utilize the
Communication Instructions as outlined in
the EZ Panel Enhanced Software Manual.
To enable this port, you would use the
Open Port command. The port only needs to be opened once. It will stay on
unless the Close Port command is used or until a power cycle. More information
about the functionality of this port is available in the Software Manual Help
section.
Wiring I/O Connections
The EZ TouchPLC comes with Easy to Wire Phoenix
Terminals.
As shown in the picture, simply insert the wire and screw
to tighten. You can wire up to ONE 14 AWG wire, TWO 18
AWG wires, or FOUR 22 AWG wires in every terminal. You
will need a 2.5mm blade screwdriver (P/N EZIO-SCDRV) to
work with the I/O terminals and wiring.
Wires Supported
UL rated at 300 volts, 10 amps 14 AWG

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Terminal Layout

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Terminal Pinouts