KTM 1290 Super Adventure R EU 2019 Manual

SETUP INSTRUCTIONS 2019
1290 Super Adventure R
Art. no. 3213979en

INTRODUCTION
*3213979en*
3213979en
08/2018
INTRODUCTION
Perform the work described in these setup instructions before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make
changes in the interest of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop
are not specified here. It is assumed that the work will be performed by a fully trained mechanic.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete
technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice
and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular
model without prior notice. KTM accepts no liability for delivery options, deviations from figures and descriptions,
misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the
regular scope of supply.
© 2018 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
1290 Super Adventure R EU (F9903S6)
1290 Super Adventure R TKC EU (F9903S7)
1290 Super Adventure R TKC JP (F9986S7)
1290 Super Adventure R TKC US (F9975S7)
1290 Super Adventure R TKC CN (F9987S7)

1 MEANS OF REPRESENTATION
2
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Indicates a voltage measurement.
Indicates a current measurement.
Indicates a resistance measurement.
Indicates the end of an activity including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name®Indicates a protected name.
Brand™ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.

SETUP 2
3
2.1 Transport mode
H02713-01
This vehicle was blocked for transport in the software.
To operate the vehicle, the vehicle electronics must be enabled.
This process is conducted during initial setup in KTM Dealer.net.
Enabling ensures that the initial setup in KTM Dealer.net is docu-
mented.
Enabling can be performed either temporarily, e.g. for a test ride,
or permanently for vehicle handover.
Info
Make sure that the vehicle is permanently enabled before
handing it over to the customer.
2.2 Unpacking and setting up the vehicle
F01344-10
–Remove the straps and box.
F01003-01
–Remove the adhesive tape in the upper area of the motorcycle.
F01004-01
–Roll down the film at the sides.
Info
To avoid damaging the motorcycle during unpacking,
leave the other films on the vehicle until you have fin-
ished work on the vehicle.
–Remove the separate enclosure and unpack it. Check the sepa-
rate enclosure for completeness.
–Check the vehicle for transport damage.

2 SETUP
4
F01005-01
–Remove the controls from the transport holder.
–Remove the screws and handlebar clamps.
–Remove the transport holder.
F00995-01
–Remove the right hand guard.
–Position the controls on the right half of the handlebar.
Tighten the screws.
Guideline
Remaining screws,
chassis
M5 5 Nm (3.7 lbf ft)
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
–Mount the right hand guard.
F00996-10
Warning
Danger of accidents A repaired handlebar poses a
safety risk.
If the handlebar is bent or straightened, the mate-
rial becomes fatigued. The handlebar may break as a
result.
–Change the handlebar if the handlebar is damaged
or bent.
–Position the handlebar.
Info
Make sure the cables and wiring are positioned cor-
rectly.
–Position handlebar clamps. Tighten the screws evenly.
Guideline
Screw, handlebar
clamp
M8 20 Nm (14.8 lbf ft)
Markings Aface backwards.
Handlebar scale markings Bare located centrally
between the handlebar clamps.
–Check the throttle grip for smooth operation.

SETUP 2
5
F01345-01
–Mount and tighten the rear mirror on both sides.
F01010-10
–Mount rear reflector 1with spring washers 2on holding
plate 3.
–Mount the retaining plate on the license plate holder.
(all EU/JP/CN models)
–Mount the license plate holder.
(US)
–Bond the reflectors on the right and left side of the reflec-
tor holder.
–Mount the reflector holder and the license plate holder.
–Carefully loosen and remove the tension belt over the link fork.
Guideline
An assistant prevents the motorcycle from falling over.
–Carefully loosen and remove the tension belts around the lower
triple clamp.
The vehicle is released at the front.
–Together with an assistant, take the vehicle off the pallet.
F00999-10
–Remove radiator shield 4.
–Remove screws 5.
–Position radiator guard.
Info
Pay attention to the guides and the holding lugs.
–Mount and tighten screws 5.
Guideline
Screw, cooler retain-
ing bracket
M6 7 Nm (5.2 lbf ft)
–Mount and tighten screws 6.
Guideline
Screw, cooler retain-
ing bracket
M6 7 Nm (5.2 lbf ft)

2 SETUP
6
F00998-10
–Mount damping rubber pieces 7on the engine guard.
–Position the engine guard. Mount and tighten the screws with
the distance sleeves.
Guideline
Screw, engine guard M6 10 Nm (7.4 lbf ft)
S01883-10
–Mount the frame protector elements 8on both sides.
–Position the left crash bar with frame protector and attach the
clamp to the frame tube.
Info
Cover the components to protect them against damage.
–Mount screw 9but do not tighten yet.
Guideline
Remaining screws,
chassis
M10 45 Nm (33.2 lbf ft)
–Mount screws bk but do not tighten yet.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
–Mount screw bl but do not tighten yet.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
S01884-10
–Position the right crash bar with frame protector and attach
the clamp to the frame tube.
Info
Cover the components to protect them against damage.
–Mount screw bm but do not tighten yet.
Guideline
Remaining screws,
chassis
M10 45 Nm (33.2 lbf ft)
–Mount screws bn but do not tighten yet.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
–Mount screw bo but do not tighten yet.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)

SETUP 2
7
F01002-10
–Mount and tighten fittings bp.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
The crash bars are equally aligned with each other.
–Tighten all the screws of the crash bar.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
Remaining screws,
chassis
M10 45 Nm (33.2 lbf ft)
F01009-01
–Position footrest rubber bq.
–Mount locking plate br and nut bs.
–Tighten nut bs.
–Repeat these steps on the opposite side.
F01006-10
Condition
Function KTM MY RIDE (optional) activated.
–Remove screws bt.
–Take off the headlight mask.
F01007-10
–Remove screws ck with the sleeves.
Tip
Adjust the tilt of the combination instrument
accordingly.

2 SETUP
8
F01008-10
–Unplug connector cl.
H02004-10
–Apply radio certification sticker to the rear of the combina-
tion instrument in area C.
Info
If the function KTM MY RIDE is enabled, the sticker
must be applied.
If the function KTM MY RIDE is not enabled or has
been disabled, the sticker must not be applied.
–Plug in connector cl.
–Mount and tighten screws ck with the sleeves.
Guideline
Screw, combination
instrument
M5 4.5 Nm
(3.32 lbf ft)
Tip
Adjust the tilt of the combination instrument
accordingly.
–Position the headlight mask.
–Mount and tighten screws bt.
Guideline
Screw, cover part M5x12 3.5 Nm
(2.58 lbf ft)
–Install the windshield. ( p. 10)
–Remove the Race-on key from the storage compartment and
keep in a safe place for the handover.
–Remove the seat. ( p. 10)
–Remove the black ignition key and the KEYCODECARD from
under the seat and keep in a safe place for the handover.
–Charge the 12-V battery. ( p. 10)
–Remove the remaining films.
–Unpack and mount the KTM PowerParts included in the deliv-
ery (optional).
Info
Read the accompanying KTM PowerParts fitting instruc-
tions.
–Attach the stickers included in the scope of supply (optional).
–Check the headlight setting. ( p. 15)
–Refuel. ( p. 18)

SETUP 2
9
–Prepare the vehicle according to the specifications in the
KTM Dealer.net for handover to the customer.

3 WORK
10
3.1 Installing the windshield
K00846-11
–Position windshield 1.
–Mount and tighten screws 2with the rubber bushings.
Guideline
Screw, wind shield M5 3.5 Nm
(2.58 lbf ft)
3.2 Removing the seat
H02022-10
–Insert the Race‑on key or the black ignition key into the seat
lock 1and turn clockwise.
–Raise the rear of the seat, pull the seat back, and lift it off.
–Remove the ignition key.
3.3 Mounting the seat
0
0
220
0
11
401677-10
–Hook holding lug 1of the seat onto the fuel tank, lower the
rear and push it forward.
–Insert locking pin 2into the lock housing and push down the
rear of the seat until the locking pin engages with a click.
–Check that the seat is correctly mounted.
3.4 Charging the 12-V battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
–Keep 12 V batteries out of the reach of children.
–Wear suitable protective clothing and safety glasses.
–Avoid contact with battery acid and battery gases.
–Keep sparks or open flames away from the 12 V battery.
–Only charge 12 V batteries in well-ventilated rooms.
–Rinse the affected area immediately with plenty of water in the event of contact with the skin.
–Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and
battery gases get into the eyes.

WORK 3
11
Note
Environmental hazard 12 V batteries contain environmentally hazardous materials.
–Do not dispose of 12 V batteries as household waste.
–Dispose of 12 V batteries at a collection point for used batteries.
Note
Environmental hazard Hazardous substances cause environmental damage.
–Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with
the applicable regulations.
Info
Even if there is no load on the 12-V battery, it discharges steadily each day.
The charging level and the method of charging are very important for the service life of the 12-V battery.
Rapid recharging with a high charging current shortens the service life of the battery.
If the charging current, charging voltage, and charging time are exceeded, the 12-V battery will be
destroyed.
If the 12-V battery is depleted from starting the vehicle repeatedly, the battery must be charged immedi-
ately.
If the 12-V battery is left in a discharged state for an extended period, it will become deeply discharged
and sulfating occurs, destroying the battery.
The 12-V battery is maintenance-free, i.e., the acid level does not have to be checked.
Preparatory work
–Switch off ignition - to do this briefly press the Race-on but-
ton (maximum of 1 second) with the ignition switched on.
–Remove the seat. ( p. 10)
–Remove the 12-V battery. ( p. 12)
311910-10
Main work
–Connect the battery charger to the 12-V battery. Adjust the
battery charger.
EU battery charger XCharge‑professional (00029095050)
Alternative 1
US battery charger XCharge‑professional
(00029095051)
Alternative 2
UK battery charger XCharge‑professional
(00029095052)
Alternative 3
CH battery charger XCharge‑professional
(00029095053)
Info
Follow the instructions of the charger and the manual.
–Disconnect the battery charger after charging the 12-V battery.

3 WORK
12
Guideline
The charging current, charging voltage, and charging time
must not be exceeded.
Recharge the 12-V battery
regularly when the motorcy-
cle is not being used
3 months
Finishing work
–Install the 12-V battery. ( p. 13)
–Mount the seat. ( p. 10)
–Set the time and date.
3.5 Removing the 12-V battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
–Keep 12 V batteries out of the reach of children.
–Wear suitable protective clothing and safety glasses.
–Avoid contact with battery acid and battery gases.
–Keep sparks or open flames away from the 12 V battery.
–Only charge 12 V batteries in well-ventilated rooms.
–Rinse the affected area immediately with plenty of water in the event of contact with the skin.
–Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and
battery gases get into the eyes.
Caution
Danger of accidents Electronic components and safety devices will be damaged if the 12-V battery is dis-
charged or missing.
–Never operate the vehicle with a discharged 12-V battery or without a 12-V battery.
Preparatory work
–Switch off ignition - to do this briefly press the Race-on but-
ton (maximum of 1 second) with the ignition switched on.
–Remove the seat. ( p. 10)
S02274-10
Main work
–Pull locking mechanism 1in the direction of the arrow.
–Fold open cover 2.

WORK 3
13
M00610-10
–Disconnect both negative cables 3from the 12-V battery.
–Disconnect both positive cables 4from the 12-V battery.
–Take the 12-V battery and battery case 5out of the battery
compartment.
3.6 Installing the 12-V battery
Warning
Risk of injury Battery acid and battery gases cause serious chemical burns.
–Keep 12 V batteries out of the reach of children.
–Wear suitable protective clothing and safety glasses.
–Avoid contact with battery acid and battery gases.
–Keep sparks or open flames away from the 12 V battery.
–Only charge 12 V batteries in well-ventilated rooms.
–Rinse the affected area immediately with plenty of water in the event of contact with the skin.
–Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and
battery gases get into the eyes.
Caution
Danger of accidents Electronic components and safety devices will be damaged if the 12-V battery is dis-
charged or missing.
–Never operate the vehicle with a discharged 12-V battery or without a 12-V battery.
M00610-11
Main work
–Position the 12-V battery in battery case 1.
Guideline
The even side of the battery case must be opposite the
poles.
–Position the 12-V battery with the battery case in the battery
compartment.
–Position both positive cables 2and mount and tighten the
screw.
Guideline
Screw, battery termi-
nal
M6 4.5 Nm
(3.32 lbf ft)
–Position the negative cable 3and mount and tighten the
screw.
Guideline
Screw, battery termi-
nal
M6 4.5 Nm
(3.32 lbf ft)

3 WORK
14
S02275-10
–Close cover 4and gently push down.
The cover engages with an audible click.
Finishing work
–Mount the seat. ( p. 10)
–Set the time and date.
3.7 Setting the time and date
Condition
The motorcycle is stationary.
F01318-01
–Press the SET button when the menu is closed.
–Press the UP or DOWN button until Preferences appears. Press
the SET button to open the menu.
–Press the UP or DOWN button until Time/Date is marked. Press
the SET button to open the menu.
F01319-01
Setting the clock
–Press the UP or DOWN button until the time is marked.
–Press the SET button.
The hour next to Clock flashes.
–Press the UP or DOWN button until the current hour is set.
–Press the SET button.
The minute next to Clock flashes.
–Press the UP or DOWN button until the current minute is
set.
–Press the SET button.
The time is stored.
F01320-01
Setting the date
Info
The date format may differ depending on the language
set.
–Press the UP or DOWN button until the date is marked.
–Press the SET button.
The month next to Date flashes.
–Press the UP or DOWN button until the current month is
set.
–Press the SET button.

WORK 3
15
The day next to Date flashes.
–Press the UP or DOWN button until the current day is set.
–Press the SET button.
The year next to Date flashes.
–Press the UP or DOWN button until the current year is set.
–Press the SET button.
The date is stored.
3.8 Checking the headlight setting
400726-10
–Park the vehicle on a horizontal surface in front of a light-
colored wall and make a mark at the height of the center of
the low beam headlight.
–Make another mark at a distance Bunder the first marking.
Guideline
Distance B5 cm (2 in)
–Position the vehicle perpendicular to the wall at a distance A
from the wall and switch on the low beam.
Guideline
Distance A5 m (16 ft)
–The rider now mounts the motorcycle with luggage and passen-
ger if applicable.
–Check the headlight setting.
The light-dark boundary must be exactly on the lower mark-
ing when the motorcycle is ready to be operated with the
rider mounted along with any luggage and a passenger if
applicable.
» If the boundary between light and dark does not meet
specifications:
–Adjust the headlight range. ( p. 15)
3.9 Adjusting the headlight range
Preparatory work
–Check the headlight setting. ( p. 15)
F00892-10
Main work
–Turn adjusting wheel 1to adjust the headlight range.
Info
Turn counterclockwise to increase the headlight range;
turn clockwise to reduce the headlight range.
If you have a payload, you may have to correct the
headlight range.

3 WORK
16
400726-11
–Set the headlight to marking B.
Guideline
The light-dark boundary must lie exactly on lower mark-
ing Bwhen the motorcycle is ready to operate with the
rider mounted along with any luggage and a passenger if
applicable.
3.10 Starting
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.
–Always make sure there is sufficient ventilation when running the engine.
–Use effective exhaust extraction when starting or running the engine in an enclosed space.
Caution
Danger of accidents Electronic components and safety devices will be damaged if the 12-V battery is dis-
charged or missing.
–Never operate the vehicle with a discharged 12-V battery or without a 12-V battery.
Note
Engine damage High revving speed with a cold engine negatively impacts the lifespan of the engine.
–Always run the engine warm at a low speed.
F00907-01
–Take the motorcycle off side stand and sit in the motorcycle.
–Bring the Race-on key within range of the antenna.
–Ensure that the Race-on key stays in range while riding.
Guideline
Maximum range of the Race-
on key around the antenna
1.5 m (4.9 ft)
Info
The range may be reduced by decreases in battery volt-
age of the Race-on key and interfering radio waves.
If the battery voltage of the Race-on key is too low,
one of the ignition keys must be held in the area of the
antenna and must be safely stored again after starting.
–Make sure that the emergency OFF switch/electric starter but-
ton is in the middle position .
–Switch on ignition; to do this, briefly press the Race‑on tip
switch (maximum of 1 second).
The steering is unlocked.
The function check of the combination instrument is run.
The ABS indicator lamp goes out when you start off.
Info
If the handlebar does not unlock, move the handlebar
slightly.

WORK 3
17
–Shift the transmission into neutral .
The green idle indicator lamp lights up.
F00908-01
–Turn the emergency OFF switch/electric starter button to the
lower position .
Info
Do not press the emergency off switch/electric starter
button into the lower position until the combination
instrument function check has been completed.
When starting, DO NOT open the throttle. If you open
the throttle during the starting procedure, fuel is not
injected by the engine management system and the
engine cannot start.
Press the emergency OFF switch/electric starter button
into the lower position for a maximum of 5 seconds.
Wait for a least 5 seconds before trying again.
This motorcycle is equipped with a safety starting sys-
tem. You can only start the engine if the transmission
is in neutral or if the clutch lever is pulled when a gear
is engaged. If the side stand is folded out and you shift
into gear, the engine stops.
3.11 Opening fuel tank filler cap
Danger
Fire hazard Fuel is highly flammable.
The fuel in the fuel tank expands when warm and can escape if overfilled.
–Do not refuel the vehicle in the vicinity of open flames or lit cigarettes.
–Switch off the engine for refueling.
–Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.
–If any fuel is spilled, wipe it off immediately.
–Observe the specifications for refueling.
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
–Avoid skin, eye and clothing contact with fuel.
–Immediately consult a doctor if you swallow fuel.
–Do not inhale fuel vapors.
–In case of skin contact, rinse the affected area with plenty of water.
–Rinse the eyes thoroughly with water, and consult a doctor in case of fuel contact with the eyes.
–Change your clothing in case of fuel spills on them.
–Keep fuels correctly in a suitable canister, and out of the reach of children.
Note
Environmental hazard Improper handling of fuel is a danger to the environment.
–Do not allow fuel to enter the groundwater, the soil, or the sewage system.
Condition
The motorcycle is stationary.
The engine is off.
The ignition has been switched on or off for less than 1 minute.

3 WORK
18
K00826-10
–Fold up cover 1slowly.
The fuel tank filler cap is unlocked.
–Fold up fuel tank filler cap 2.
3.12 Closing the fuel tank filler cap
K00827-10
Warning
Fire hazard Fuel is highly flammable, toxic and a
health hazard.
–Check that the fuel tank filler cap is locked cor-
rectly after closing.
–Change your clothing if fuel spills on them.
–Rinse the affected area immediately with plenty of
water in the event of contact with the skin.
–Fold down fuel tank filler cap 1and push it down.
The fuel tank filler cap locks audibly in place.
3.13 Refueling
Danger
Fire hazard Fuel is highly flammable.
The fuel in the fuel tank expands when warm and can escape if overfilled.
–Do not refuel the vehicle in the vicinity of open flames or lit cigarettes.
–Switch off the engine for refueling.
–Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.
–If any fuel is spilled, wipe it off immediately.
–Observe the specifications for refueling.
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
–Avoid skin, eye and clothing contact with fuel.
–Immediately consult a doctor if you swallow fuel.
–Do not inhale fuel vapors.
–In case of skin contact, rinse the affected area with plenty of water.
–Rinse the eyes thoroughly with water, and consult a doctor in case of fuel contact with the eyes.
–Change your clothing in case of fuel spills on them.
Note
Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged.
In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in
problems with the fuel system.
–Refuel only with clean fuel that meets the specified standards.