KTM 1290 Super Adventure R EU 2019 Manual

SETUP INSTRUCTIONS 2019
1290 Super Adventure R
Art. no. 3213979en

INTRODUCTION
*3213979en*
3213979en
08/2018
INTRODUCTION
Perform the work described in these setup instructions before the vehicle is delivered to the customer.
Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make
changes in the interest of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop
are not specified here. It is assumed that the work will be performed by a fully trained mechanic.
All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete
technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice
and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular
model without prior notice. KTM accepts no liability for delivery options, deviations from figures and descriptions,
misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the
regular scope of supply.
© 2018 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
1290 Super Adventure R EU (F9903S6)
1290 Super Adventure R TKC EU (F9903S7)
1290 Super Adventure R TKC JP (F9986S7)
1290 Super Adventure R TKC US (F9975S7)
1290 Super Adventure R TKC CN (F9987S7)

1 MEANS OF REPRESENTATION
2
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
Indicates a voltage measurement.
Indicates a current measurement.
Indicates a resistance measurement.
Indicates the end of an activity including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name®Indicates a protected name.
Brand™ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.

SETUP 2
3
2.1 Transport mode
H02713-01
This vehicle was blocked for transport in the software.
To operate the vehicle, the vehicle electronics must be enabled.
This process is conducted during initial setup in KTM Dealer.net.
Enabling ensures that the initial setup in KTM Dealer.net is docu-
mented.
Enabling can be performed either temporarily, e.g. for a test ride,
or permanently for vehicle handover.
Info
Make sure that the vehicle is permanently enabled before
handing it over to the customer.
2.2 Unpacking and setting up the vehicle
F01344-10
–Remove the straps and box.
F01003-01
–Remove the adhesive tape in the upper area of the motorcycle.
F01004-01
–Roll down the film at the sides.
Info
To avoid damaging the motorcycle during unpacking,
leave the other films on the vehicle until you have fin-
ished work on the vehicle.
–Remove the separate enclosure and unpack it. Check the sepa-
rate enclosure for completeness.
–Check the vehicle for transport damage.

2 SETUP
4
F01005-01
–Remove the controls from the transport holder.
–Remove the screws and handlebar clamps.
–Remove the transport holder.
F00995-01
–Remove the right hand guard.
–Position the controls on the right half of the handlebar.
Tighten the screws.
Guideline
Remaining screws,
chassis
M5 5 Nm (3.7 lbf ft)
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
–Mount the right hand guard.
F00996-10
Warning
Danger of accidents A repaired handlebar poses a
safety risk.
If the handlebar is bent or straightened, the mate-
rial becomes fatigued. The handlebar may break as a
result.
–Change the handlebar if the handlebar is damaged
or bent.
–Position the handlebar.
Info
Make sure the cables and wiring are positioned cor-
rectly.
–Position handlebar clamps. Tighten the screws evenly.
Guideline
Screw, handlebar
clamp
M8 20 Nm (14.8 lbf ft)
Markings Aface backwards.
Handlebar scale markings Bare located centrally
between the handlebar clamps.
–Check the throttle grip for smooth operation.

SETUP 2
5
F01345-01
–Mount and tighten the rear mirror on both sides.
F01010-10
–Mount rear reflector 1with spring washers 2on holding
plate 3.
–Mount the retaining plate on the license plate holder.
(all EU/JP/CN models)
–Mount the license plate holder.
(US)
–Bond the reflectors on the right and left side of the reflec-
tor holder.
–Mount the reflector holder and the license plate holder.
–Carefully loosen and remove the tension belt over the link fork.
Guideline
An assistant prevents the motorcycle from falling over.
–Carefully loosen and remove the tension belts around the lower
triple clamp.
The vehicle is released at the front.
–Together with an assistant, take the vehicle off the pallet.
F00999-10
–Remove radiator shield 4.
–Remove screws 5.
–Position radiator guard.
Info
Pay attention to the guides and the holding lugs.
–Mount and tighten screws 5.
Guideline
Screw, cooler retain-
ing bracket
M6 7 Nm (5.2 lbf ft)
–Mount and tighten screws 6.
Guideline
Screw, cooler retain-
ing bracket
M6 7 Nm (5.2 lbf ft)

2 SETUP
6
F00998-10
–Mount damping rubber pieces 7on the engine guard.
–Position the engine guard. Mount and tighten the screws with
the distance sleeves.
Guideline
Screw, engine guard M6 10 Nm (7.4 lbf ft)
S01883-10
–Mount the frame protector elements 8on both sides.
–Position the left crash bar with frame protector and attach the
clamp to the frame tube.
Info
Cover the components to protect them against damage.
–Mount screw 9but do not tighten yet.
Guideline
Remaining screws,
chassis
M10 45 Nm (33.2 lbf ft)
–Mount screws bk but do not tighten yet.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
–Mount screw bl but do not tighten yet.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
S01884-10
–Position the right crash bar with frame protector and attach
the clamp to the frame tube.
Info
Cover the components to protect them against damage.
–Mount screw bm but do not tighten yet.
Guideline
Remaining screws,
chassis
M10 45 Nm (33.2 lbf ft)
–Mount screws bn but do not tighten yet.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
–Mount screw bo but do not tighten yet.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)

SETUP 2
7
F01002-10
–Mount and tighten fittings bp.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
The crash bars are equally aligned with each other.
–Tighten all the screws of the crash bar.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
Remaining screws,
chassis
M10 45 Nm (33.2 lbf ft)
F01009-01
–Position footrest rubber bq.
–Mount locking plate br and nut bs.
–Tighten nut bs.
–Repeat these steps on the opposite side.
F01006-10
Condition
Function KTM MY RIDE (optional) activated.
–Remove screws bt.
–Take off the headlight mask.
F01007-10
–Remove screws ck with the sleeves.
Tip
Adjust the tilt of the combination instrument
accordingly.

2 SETUP
8
F01008-10
–Unplug connector cl.
H02004-10
–Apply radio certification sticker to the rear of the combina-
tion instrument in area C.
Info
If the function KTM MY RIDE is enabled, the sticker
must be applied.
If the function KTM MY RIDE is not enabled or has
been disabled, the sticker must not be applied.
–Plug in connector cl.
–Mount and tighten screws ck with the sleeves.
Guideline
Screw, combination
instrument
M5 4.5 Nm
(3.32 lbf ft)
Tip
Adjust the tilt of the combination instrument
accordingly.
–Position the headlight mask.
–Mount and tighten screws bt.
Guideline
Screw, cover part M5x12 3.5 Nm
(2.58 lbf ft)
–Install the windshield. ( p. 10)
–Remove the Race-on key from the storage compartment and
keep in a safe place for the handover.
–Remove the seat. ( p. 10)
–Remove the black ignition key and the KEYCODECARD from
under the seat and keep in a safe place for the handover.
–Charge the 12-V battery. ( p. 10)
–Remove the remaining films.
–Unpack and mount the KTM PowerParts included in the deliv-
ery (optional).
Info
Read the accompanying KTM PowerParts fitting instruc-
tions.
–Attach the stickers included in the scope of supply (optional).
–Check the headlight setting. ( p. 15)
–Refuel. ( p. 18)