Kubota KX015-4 User manual

GB
MINI EXCAVATOR
MODELS
KX015-4
KX016-4
KX018-4
KX019-4
OPERATING INSTRUCTIONS
RG158-8135-6 - Original - 07/2014

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Dear valued customer,
please fill in the form below. Your information will help us to help you.
Please contact your KUBOTA dealer for any additional information or troubleshooting procedures not mentioned
in these operating instructions.
We also point out that the contents of these operating instructions are not part of an earlier existing agreement,
promise or legal relationship or amend this. All responsibilities arise of the respective sales contract containing the
complete and exclusively valid contractual warranty, refer to the "Duties, liability and warranty" section (page 13).
This documentation does neither extend nor restrict the contractual warranty.
KUBOTA Baumaschinen GmbH reserves the right to change the information contained in this document with re-
spect to future technical development without altering the basic characteristics of the excavators described herein
and without amending this document.
Distribution and reproduction of this documentation and disclosure of its content are not allowed unless expressly
approved by the manufacturer. Violators of the above terms are liable for compensation for damages.
Type:
Year of construction:
Serial #:
Shipment date:

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Table of contents
Abbreviations............................................................................................................................................. 8
General symbols ....................................................................................................................................... 8
General information...................................................................................................................... 11
Foreword................................................................................................................................................. 11
EC declaration of conformity ................................................................................................................... 11
Date of issue of the operating instructions.............................................................................................. 12
Operating personnel................................................................................................................................ 12
Location of the operating instructions...................................................................................................... 12
Spare parts.............................................................................................................................................. 12
Safety rules.................................................................................................................................... 13
Basic safety instructions.......................................................................................................................... 13
Duties, liability and warranty.................................................................................................................... 13
Safety symbols........................................................................................................................................ 14
Approved use.......................................................................................................................................... 15
Unapproved use...................................................................................................................................... 15
Special duties of the owner..................................................................................................................... 16
Noise emission and vibration .................................................................................................................. 17
Noise emission................................................................................................................................... 17
Vibrations ........................................................................................................................................... 17
Safety labels on the excavator................................................................................................................ 18
Safety devices......................................................................................................................................... 25
Locking the controls ........................................................................................................................... 25
Engine stop knob ............................................................................................................................... 25
Protective structure canopy and cab.................................................................................................. 26
Emergency hammer........................................................................................................................... 27
Locking of the swivel frame................................................................................................................ 27
Hazards coming from the hydraulic system ............................................................................................ 27
Fire protection ......................................................................................................................................... 28
Recovery, loading and transport.................................................................................................29
Safety rules for recovery ......................................................................................................................... 29
Safety rules while loading with a crane................................................................................................... 29
Safety rules for transport......................................................................................................................... 30
Recovery................................................................................................................................................. 31
Hoisting the excavator with a crane ........................................................................................................ 31
Transport on a flat bed trailer.................................................................................................................. 33
Description of the excavator........................................................................................................ 35
Model overview ....................................................................................................................................... 35
Dimensions.............................................................................................................................................. 36
Dimensions KX015-4 ......................................................................................................................... 36
Dimensions KX016-4, KX018-4 and KX019-4 ................................................................................... 37
Specifications.......................................................................................................................................... 39
Identification of the excavator.................................................................................................................. 41
Serial # of the machine ...................................................................................................................... 41
Engine number................................................................................................................................... 42
Equipment............................................................................................................................................... 42
Standard equipment........................................................................................................................... 42

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Assembly and functions................................................................................................................43
Component overview...............................................................................................................................43
Operator’s place ...................................................................................................................................... 44
Left control console ............................................................................................................................44
Description of the components of the left control console ...............................................................44
Drive levers and control pedals..........................................................................................................45
Drive levers and control pedals – description ..................................................................................45
Right control console..........................................................................................................................46
Description of the components of the right control console .............................................................46
Display and control unit - description...............................................................................................48
Other equipment at the operator’s place............................................................................................49
Interior lighting .................................................................................................................................49
Fuse box..........................................................................................................................................49
Tool compartment............................................................................................................................49
Cup holder .......................................................................................................................................50
Funnel for diesel fuel........................................................................................................................50
Extendable track width (KX016-4/KX018-4/KX019-4) .....................................................................50
Other equipment to be found at the machine..........................................................................................51
Main battery........................................................................................................................................51
Battery cut-off switch..........................................................................................................................51
Return change valve for direct return flow..........................................................................................51
Tank filler neck and fill level monitor...................................................................................................52
Rear view mirror.................................................................................................................................52
Heating and ventilation (cab version) ......................................................................................................52
Engine compartment ...............................................................................................................................54
Hydraulic system .....................................................................................................................................55
Coolant radiator and oil cooler.................................................................................................................56
Operation ........................................................................................................................................57
Safety rules for operation ........................................................................................................................57
Safety for children...............................................................................................................................58
Guiding the operator...........................................................................................................................58
Working in the vicinity of overhead power lines..................................................................................59
Working in the vicinity of underground power lines ............................................................................59
Initial operation ........................................................................................................................................59
Explanation of the display indications.................................................................................................60
Setting the clock.................................................................................................................................60
Running-in of the excavator................................................................................................................61
Special maintenance instructions.......................................................................................................61
Operating the excavator .......................................................................................................................... 61
Pre-operational services.....................................................................................................................61
Checking the engine oil level ...........................................................................................................61
Checking the coolant level...............................................................................................................62
Checking coolant radiator and oil cooler..........................................................................................62
Checking of the V-belt......................................................................................................................62
Checking the exhaust system for leaks ...........................................................................................62
Checking the oil level of the hydraulic system .................................................................................63
Greasing the bucket bolts and bucket linkage bolts.........................................................................63
Greasing the swing bracket .............................................................................................................64
Other greasing points.......................................................................................................................64
Checking the electric cables and connections.................................................................................64
Check the fuel level..........................................................................................................................65
Check the fluid level of the washer system (cab version)................................................................65
Setting up the workplace.................................................................................................................... 65
Getting on the excavator..................................................................................................................65
Adjusting the operator’s seat (KX015-4/KX016-4)...........................................................................66
Horizontal seat adjustment (seat stand-off)................................................................................... 66
Spring adjustment (operator’s weight)...........................................................................................66
Backrest adjustment......................................................................................................................66

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Adjusting the operator’s seat (KX018-4/KX019-4)........................................................................... 66
Horizontal seat adjustment (seat stand-off) .................................................................................. 66
Spring adjustment (operator’s weight) .......................................................................................... 67
Backrest adjustment...................................................................................................................... 67
Seat belt........................................................................................................................................ 67
Rear view mirrors adjustment.......................................................................................................... 67
Safety instructions for starting the engine.......................................................................................... 68
Starting the engine............................................................................................................................. 68
Stopping the engine ........................................................................................................................... 70
Observation of the displays after starting and during operation......................................................... 70
Adjusting of the track width (KX016-4/KX018-4/KX019-4) .............................................................. 73
Adjusting of the dozer width (KX016-4/KX018-4/KX019-4)............................................................. 73
Set blade width to narrow track width ...........................................................................................73
Set blade width to standard track width ........................................................................................ 74
Driving the excavator ......................................................................................................................... 74
Driving.............................................................................................................................................. 75
Turning ............................................................................................................................................ 76
During driving................................................................................................................................ 76
From a standing position............................................................................................................... 76
Turning on the spot....................................................................................................................... 77
Driving uphill and downhill............................................................................................................... 77
Notes for rubber crawler operation.................................................................................................. 78
Making sharp turns........................................................................................................................ 78
Protecting the crawler against salt................................................................................................ 78
Operating the controls during excavation work.................................................................................. 78
Note on using wider and deeper buckets ........................................................................................ 79
Operating the dozer......................................................................................................................... 79
Overview of control lever functions.................................................................................................. 80
Operating the boom......................................................................................................................... 80
Operating the arm............................................................................................................................ 81
Operating the bucket ....................................................................................................................... 81
Swivelling the swivel frame.............................................................................................................. 82
Swinging the boom.......................................................................................................................... 83
Operating of the auxiliary port (KX015-4/KX016-4/KX018-4).......................................................... 83
Operating of the auxiliary port (KX019-4)........................................................................................ 84
Activating the auxiliary port function.............................................................................................. 85
One way hold operation................................................................................................................ 85
Operating modes........................................................................................................................... 86
Flow rate setting............................................................................................................................ 87
Return change valve for direct return flow....................................................................................... 91
Pressure relief of the hydraulic system............................................................................................ 91
Pressure relief of the auxiliary port (KX019-4).................................................................................92
Placing out of operation........................................................................................................................... 93
Operating the heating system (cab version)............................................................................................ 94
Operating the wiper/washer system (cab version).................................................................................. 95
Switching on the windscreen wiper.................................................................................................... 95
To turn on the washer system............................................................................................................ 96
Operating the interior light (cab version)................................................................................................. 96
Operating the rotary beacon (accessories)............................................................................................. 96
Operating the 12 V plug .......................................................................................................................... 97
Opening and closing the cab door (cab version)..................................................................................... 97
Opening the cab door from outside.................................................................................................... 97
Closing the cab door .......................................................................................................................... 97
Opening the cab door from the inside................................................................................................ 98
Opening and closing the windows (cab version)..................................................................................... 98
Front window...................................................................................................................................... 98
Side window....................................................................................................................................... 99
Operating the working lights (optional for KX015-4/KX016-4)................................................................. 99

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Cold weather operation .........................................................................................................................100
Necessary preparations prior to the winter season..........................................................................100
Operation during the winter season..................................................................................................100
Jump-starting the excavator ..................................................................................................................101
Operating in emergency situations........................................................................................................102
Engine stop knob..............................................................................................................................102
Manual lowering of the front attachments.........................................................................................102
Filling up the washer system .................................................................................................................103
Refuelling the excavator........................................................................................................................103
Fill level monitor when refuelling ......................................................................................................104
Bleeding the fuel system .......................................................................................................................104
Replacing the fuses...............................................................................................................................105
Fuse layout of the fuse box ..............................................................................................................106
Main fuses........................................................................................................................................106
Operating the battery cut-off switch.......................................................................................................107
Opening and closing the engine compartment cover ............................................................................107
Opening/closing the side cover .............................................................................................................108
Replacing the bucket.............................................................................................................................108
Anti-theft system....................................................................................................................................109
Black (individual) key........................................................................................................................ 109
Red key (for registering)...................................................................................................................109
The key system ................................................................................................................................110
Registering a black key for the machine...........................................................................................111
Troubleshooting...........................................................................................................................113
Safety rules for troubleshooting.............................................................................................................113
Troubleshooting: Before operation ........................................................................................................113
Troubleshooting: Operation...................................................................................................................114
Troubleshooting: Display indications.....................................................................................................115
Maintenance .................................................................................................................................118
Safety rules for maintenance.................................................................................................................118
Personnel requirements ........................................................................................................................118
Maintenance interval display .................................................................................................................119
General maintenance chart: 50 to 500 hours of operation....................................................................120
General maintenance chart: 550 to 1000 hours of operation ................................................................121
Servicing maintenance chart: 50 to 500 hours of operation ..................................................................122
Servicing maintenance chart: 550 to 1000 hours of operation ..............................................................123
Cleaning the excavator..........................................................................................................................124
Servicing................................................................................................................................................124
Refilling coolant................................................................................................................................124
Cleaning the Coolant Radiator and the Oil Cooler ........................................................................... 125
Checking, Adjusting and Changing the V-Belt..................................................................................126
Checking the coolant hoses .............................................................................................................126
Replacing the coolant.......................................................................................................................126
Replacing the engine oil and oil filter................................................................................................127
Draining the engine oil...................................................................................................................128
Replacing the oil filter.....................................................................................................................128
Filling the engine oil.......................................................................................................................128
Checking, cleaning and replacing the air filter..................................................................................129
Replacing the fuel filter.....................................................................................................................130
Checking and cleaning the water separator.....................................................................................130
Draining the fuel tank........................................................................................................................ 131
Checking the fuel lines and the air intake hoses..............................................................................131
Replacing the return filter in the hydraulic oil tank............................................................................132
Replacing the suction filter in the hydraulic oil tank..........................................................................132
Topping up/changing the hydraulic oil.............................................................................................. 133
Draining the hydraulic oil................................................................................................................134
Filling the hydraulic oil....................................................................................................................134

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Battery service ................................................................................................................................. 135
Checking the battery...................................................................................................................... 135
Charging the battery...................................................................................................................... 135
Installing/uninstalling and replacing the battery............................................................................. 136
Lubrication........................................................................................................................................ 137
Greasing the swivel gear............................................................................................................... 137
Greasing the pitch bearing............................................................................................................. 137
Greasing the swing bracket........................................................................................................... 138
Other greasing points .................................................................................................................... 138
Checking and tensioning the crawler tension................................................................................... 139
Checking the crawler tension......................................................................................................... 139
Adjusting the crawler tension......................................................................................................... 140
Replace the drive unit oil.................................................................................................................. 140
Check, clean and replace the fresh air filter..................................................................................... 141
Checking the pipes and hoses of the heating system...................................................................... 142
Changing the Line Filter................................................................................................................... 142
Changing the auxiliary valve filter .................................................................................................... 143
Checking the bolted joints..................................................................................................................... 144
Tightening torque for screws............................................................................................................ 144
Tightening torque for hose clamps................................................................................................... 144
Tightening torque for hydraulic hoses.............................................................................................. 145
Tightening torque for hydraulic pipes............................................................................................... 145
Tightening torque for hydraulic adapters.......................................................................................... 145
Recommended lubricants...................................................................................................................... 146
Excavator repairs .................................................................................................................................. 147
Safety inspection......................................................................................................................... 148
Taking out of service and storage............................................................................................. 149
Safety rules for taking out of service and storage................................................................................. 149
Storage conditions................................................................................................................................. 149
Measures before taking out of service .................................................................................................. 149
Measures during taking out of service................................................................................................... 149
Start-up after taking out of service ........................................................................................................ 150
Lifting capacity of the excavator ...............................................................................................151
Constructive calculation of lifting capacity............................................................................................. 151
Lifting attachment.................................................................................................................................. 151
Load suspension device........................................................................................................................ 152
Max. lifting load during swivel operation is 360°.................................................................................... 153
Accessories................................................................................................................................. 161
KUBOTA Rotary beacon....................................................................................................................... 161
KUBOTA Pipe safety valve ................................................................................................................... 161
Note on use................................................................................................................................. 162
KUBOTA Overload warning function..................................................................................................... 162
KUBOTA Gravel guard.......................................................................................................................... 162
KUBOTA Quick coupling systems and equipments.............................................................................. 163
KUBOTA Bucket accessories................................................................................................................ 163
KUBOTA Foot pedal kit......................................................................................................................... 163

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Abbreviations
General symbols
1/min revolutions per minute
% percent
° degrees
°C degree Celsius
A Ampere
acc. according
API American Petroleum Institute
approx. approximately
ASTM American Society for Testing and Materials
bar Bar
CECE Committee for European Construction
Equipment
CO
2
carbon dioxide
dB decibel
DIN Deutsches Institut für Normung
(German Institute for Standards
e.g. for example
EMC electromagnetic compatibility
EN European standard
GL Ground level
incl. including
ISO International Organization for Standardiza-
tion
kg kilogramme
km/h kilometre per hour
kN kilonewton
kV kilovolt
kW kilowatt
Llitre
L/min litres per minute
LpA sound pressure level operator’s place
LwA measured sound power level
mmetre
m/s² metre per square second
m³ cubic metre
max. maximum
mm millimetre
MPa Megapascal
NNewton
resp. respectively
s second
tton
VVolt
Warning light
Fuel indicator
Engine oil indicator
Charge indicator
Glow indicator
Hydraulic oil
Travel speed
Low speed

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Forward travel
Backward travel
Raise boom
Lower boom
Arm crowd
Arm dump
Bucket crowd
Bucket dump
Indicator coolant temperature
Service interval indicator
Swivel boom (left)
Swivel boom (right)
Dozer up
Dozer down
Control lever direction
Control lever direction
Rotary beacon
Display selector switch
Auxiliary port indicator
Working lights
Horn
Bolted
Released
Fan
Menu button
Insert Key
Pull out Key
Set clock indicator
Extendable track width

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General information
11
General information
Foreword
These operating instructions apply only for KX015-4, KX016-4, KX018-4 and KX019-4 the KUBOTA exca-
vator models complying with the following EC declaration of conformity (page 11).
Safety instructions, the rules and regulations for the use of excavators given in these operating instructions apply
to the excavators mentioned in this documentation.
It is the responsibility of the owner(s):
! to ensure local, regional and national regulations are observed,
! to observe the bodies of rules (laws, regulations, guidelines, etc) stated in the operating instructions to ensure
safe handling of the equipment,
! to ensure that the operating instructions are always available for the operating personnel and the information,
such as notes, warnings and safety rules and regulations, are followed in all points.
The data in the operating instructions apply for all models. Information applying only a certain model or only op-
tional equipment is highlighted e.g. (optional, KX015-4, KX016-4, KX018-4, KX019-4 and KX019-4 SF).
The terms "front" and "direction of travel" refer to the view of the op-
erator when seated on the operator’s seat. Forward direction of
travel means that the dozer is at the front when driving forwards as
shown in the figure.
The symbols for operating and safety instructions are listed under "Safety symbols“ (page 14).
EC declaration of conformity
With the EC declaration of conformity, KUBOTA Baumaschinen GmbH certifies that the excavator
is in conformity with the valid standards and regulations at the time of marketing. The CE conformity
marking is located on the type plate and indicates compliance with the regulations.
If the excavator is modified or retrofitted without the approval of the manufacturer, the safety of the excavator may
be affected, thus invalidating the EC declaration of conformity.
The EC declaration of conformity is attached to the operating instructions for delivery of the excavator.
Keep the EC declaration of conformity in a safe place and show it, if requested, to the responsible authorities.
Should the EC declaration of conformity get lost, please contact your KUBOTA dealer.
Direction of travel

General information
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Date of issue of the operating instructions
The date of issue of the operating instructions is printed on the bottom right of the front page of the book.
Operating personnel
The duties of personnel with respect to operation, servicing, repairs and safety inspections must be set forth clearly
by the owner.
Personnel in training are allowed to work on or with the excavator only under the supervision of an experienced
operator.
Operator
According to industrial safety regulations, only persons who were instructed in the operation of the excavator, who
have proven their qualification to the owner (employer) and who can be expected to perform their duties in a reli-
able way are allowed to operate the excavator independently.
Only trained and instructed personnel are allowed to work on or with the excavator.
Only instructed personnel are allowed to start the excavator and operate the controls.
Trained personnel
Trained personnel are skilled persons with a technical qualification who are able to determine damages to the ex-
cavator and perform repairs in their area of qualification (e.g. hydraulic or electrical engineering).
Skilled personnel
Based on their training and experience in their field, skilled personnel must have sufficient knowledge in excavator
engineering and be familiar with the applicable national worker’s protection regulations, safety regulations and the
generally accepted technical rules so that they can assess the safe condition of the excavator.
Location of the operating instructions
The operating instructions must always be kept on the excavator. If the operating instructions have become illeg-
ible due to continuous use, the owner (operator) must order a replacement from the manufacturer.
On the face of the seat console below the cover plate, you will find
a tray (1) for the operating instructions.
Spare parts
Genuine spare parts can be ordered from KUBOTA dealers by stating the model and the serial # of the excavator.
The item numbers for the spare parts are indicated in the spare parts catalogue.

General information
13

Safety rules
13
Safety rules
Basic safety instructions
! The EC machine utilization directive (2009/104/EC) dated 16/09/2009 applies for the operation of the afore-
mentioned excavator.
! The information in these operating instructions applies for maintenance and repairs.
! National rules and regulations apply where applicable.
Duties, liability and warranty
A basic requisite for the safe handling and problem-free operation of the excavator is the knowledge of the safety
instructions and safety regulations.
These operating instructions, in particular the safety instructions, must be followed by all persons working near or
with the excavator. Above and beyond this, the safety rules and regulations applicable for the site must also be
observed.
Hazards occurring during the handling of the excavator:
! The excavators are manufactured according to the state of technology and the recognized safety rules. Nev-
ertheless, danger to the life and limbs of the operator or a third party, or damage to the excavator or to other
property can occur. The excavator(s) may only be used
!for the approved use and
!in a completely safe operating state.
Malfunctions which can reduce safety must be repaired immediately.
Warranty and liability
The scope, period and form of the warranty are set forth in the sales and delivery conditions of the manufacturer.
The operating instructions valid at the time of delivery shall be the basis for any warranty claims arising from errors
in the documentation, see the date of issue of the operating instructions (page 12). The following applies above
and beyond the sales and delivery conditions: No warranty or liability shall be assumed for personnel and property
damages resulting from one or more of the following reasons:
! unapproved use of the excavator,
! improper starting, operation and maintenance of the excavator,
! operation of the excavator with defective safety devices or improperly installed or non-operational safety and
protective devices,
! ignorance or non-observance of these operating instructions,
! insufficiently qualified or insufficiently instructed operating personnel,
! improperly performed repairs,
! unauthorised engineering changes to the excavator,
! poor surveillance of machine parts subject to wear,
! catastrophes caused by the effect of foreign objects or an act of God.

Safety rules
14
The owner must ensure at his own responsibility that
! the safety rules are observed (page 13),
! unapproved use (page 15) and unauthorised operation are excluded and
! the approved use (page 15) is ensured and the excavator is operated in accordance with the contractual con-
ditions of use.
Safety symbols
The following terms and hazard symbols are used in these operating instructions:
Identifies important operating procedure information which may not be immediately evident to the op-
erator.
Identifies operating procedures which must be followed exactly to prevent damage to the excavator
or other property.
Identifies operating procedures which must be followed exactly to prevent danger to persons.
Identifies possible hazards in the handling of batteries.
Identifies possible hazards from caustic materials (battery acid).
Identifies possible hazards from explosive materials.
Prohibits the use of fire, ignition sources, and smoking.
Prohibits the spraying of water.
Identifies operating procedures for the proper disposal and storage of ensuing waste materials.
STOP

Safety rules
15
Approved use
The excavators specified in this operator’s manual may only be used for to loose the ground, excavating, picking
up, transporting and dumping soils, rocks and other materials, for work with the dozer or with a breaker. The load
may be transported largely without driving the excavator. Do not exceed the maximum lifting capacity.
Approved use also includes:
! observation of all notes in these operating instructions,
! regular servicing,
! regular safety inspections.
Unapproved use
Any improper use – i.e. any deviation from the information in the "Approved use" section (page 15) of the excava-
tor documented in these operating instructions – is considered an unapproved use. This also applies to the non-
observance of the standards and guidelines listed in these operating instructions.
Hazards can occur in case of improper use. Such improper uses include:
! using the excavator to lift loads without suitable load lifting equipment,
! using the excavator in contaminated environments,
! using the excavator in closed rooms without insufficient ventilation,
! using the excavator under conditions of extreme temperatures (extreme heat or cold),
! using the excavator for underground works,
! using the excavator to transport persons in the bucket, and
! using the excavator for demolition without the corresponding equipment.

Safety rules
16
Special duties of the owner
Owner of the excavator in the sense of these operating instructions is any person or company which uses the ex-
cavator itself or on whose order it is used. In special cases (e.g. leasing, rental), the owner is the person who must
perform the duties arising from operation according to the conditions of the contract between owner and user of
the excavator.
The owner must ensure that the excavator is only used properly and that any danger to the life and health of the
user or others who are in the proximity of the user are eliminated. Furthermore, observance of the safety rules and
regulations as well as the operating, maintenance and repair regulations must be ensured. The owner must make
sure that all operators and users have read and understood these operating instructions.
Persons who work with or on the excavator must be provided by the operator with, and where applicable use suit-
able personal protective equipment (PPE), for example suitable working clothes, safety shoes, safety helmets, eye
protection, ear protection and air-filter masks. The owner/employer bears the main responsibility for the PPE,
which is specified by the safety rules for particular types of activity.
Waste such as old oil, fuel, hydraulic fluid, coolant and batteries comes under the category of toxic waste and can
be a hazard to the environment, people and animals.
Disposal must be undertaken in an appropriate way, according to legally prescribed pollution control and safety
regulations.
If you have questions about the correct disposal or storage of refuse and toxic waste, contact your KUBOTA dealer
or a local waste management contractor.

Safety rules
17
Noise emission and vibration
The values specified in this manual have been identified in the test cycle at an identical machine and are valid for
a standard equipment machine. The determined values are shown in the Technical Data (page 39).
Noise emission
The noise levels were determined using the method of determining the guaranteed sound pressure level of
ISO 4871 based on directive 2000/14/EC, appendix VI.
The noise levels shown are not applicable for the determination of additional workplace noise emissions. The ac-
tual noise levels may need to be determined directly at the workplaces, subject to actually existing conditions (oth-
er noise sources, special operating conditions, sound reflections).
Depending on the actual noise emissions the owner must provide the necessary personal protective equipment
to the operator (ear protection).
Vibrations
The vibrations at the machine have been determined at an identical machine.
The vibration stress on the operator over a longer period of time must be determined by the owner at the site of
application, in compliance with directive 2002/44/ EC in order to consider individual magnitudes of influence.
Noise of a noise level of more than 85 dB (A) can cause hearing damage.
From a noise level of 80 dB (A), the use of an ear protection is recommended.
From a noise level of 85 dB (A), the operator must wear an ear protection.
STOP

Safety rules
18
Safety labels on the excavator
Keep the safety and warning symbols (labels) on the excavator clean and legible, replacing them if necessary.
The positioning of the safety symbols is illustrated in the following figures.
1) Code #: RG158-5726-0
Danger of cutting from rotating components!
The rotary fan can cut the fingers or sever them.
! Do not reach into rotating components.
2) Code #: RG158-5721-0
Risk of burns from hot components!
Surfaces can be hot and lead to burns.
! Do not touch hot parts, such as exhaust muffler, etc.
3) Code #: RG158-5723-0
Mortal danger from moving excavator!
When staying in the danger zone and in the case of a suddenly starting
excavator, there is the danger of being run over by the excavator.
! Only start the machine from the driver’s seat.
! Do not start the machine by joining the starter poles.
4) Code #: RG158-5727-0
Mortal danger by squashing!
Low safety distance to the excavator and to obstacles can prevent
flight from the danger zone. Squashing by excavator results in severe
injury or death.
! Do not enter the manoeuvring area.
! Ensure safety distance to obstacles and sufficient freedom of mo-
vement.
5) Code #: R2491-5736-0
Fire hazard from inflammable diesel fuel!
Inflammatory vapours can occur in the fuel tank, which may go up in
flames as a result of an ignition source.
! Do not use open flames in the area of the fuel tank.

Safety rules
19
1) Code #: RG158-5724-0
Danger of injury from liquids under pressure!
Escaping hydraulic oil under pressure can penetrate into the skin.
Risk of burns from hot components!
Surfaces can be hot and lead to burns.
! Apertures, e.g., ventilation systems, and hot components, must not
be covered with hands.
2) Code #: RG158-5789-0
Danger of cutting from rotating components!
The rotary fan can cut into the extremities.
Danger of squashing from rotating components!
The rotary belt drive can draw in limbs and squash them.
! Do not reach into rotating components.
3) Code #: RG158-5754-0
Risk of fire from hot components!
Escaping liquids can get onto hot components and catch fire.
! Before working on the engine, please read the operating instruc-
tions.
4) Code #: RG158-5785-0
Risk of burns from hot components!
Surfaces can be hot and lead to burns.
! Do not touch hot parts, such as exhaust muffler, etc.