Kubota K7563-99360 User manual

ENGLISH
INSTRUCTION MANUAL
HYDRAULIC UTILITY VALVE KIT
(K7563-99360)
for KUBOTA UTILITY VEHICLE
RTV900
MANUEL D’INSTRUCTION
KIT DE SOUPAPE UTILITAIRE
HYDRAULIQUE (K7563-99360)
pour le véhicule utilitaire RTV900
KUBOTA
BEDIENUNGSANLEITUNG
HYDRAULIKNUTZVENTILSATZ
(K7563-99360)
für KUBOTA NUTZFAHRZEUG
RTV900
PRINTED IN U.S.A.
IMPRIMÉ AUX ÉTATS-UNIS ©KUBOTA Corporation 2005
IN DEN USA GEDRUCKT.
Code No.
N de code. K7563-9369-2
Code-Nr.
This kit has been prepared to add the function of hydraulic outlet to the hydraulic dumping equipped models of
RTV900. To upgrade, some parts should be replaced or added as follows.
ABefore installing this kit, you need to install a High Mount Air Cleaner kit (STANDARD MODEL: K7561-9986-0 /
EC HOMOLOGATED MODEL: K7563-9986-0) suitable for your RTV900. This kit cannot be installed without
relocating the air cleaner.
APlease check your serial number of the RTV900 first.
The machines with the following serial number range, need additional parts to be changed.
If it is in this range, please order the Aux. Pump unit (K7561-3412-0) and replace the original unit with it referring
to the section [4] Change AUX. PUMP UNIT.
READ ALL INSTRUCTIONS BEFORE CONVERTING PARTS.
BCHECKING PARTS
ACheck the component parts according to the parts list.
RTV900 STANDARD MODEL : 50001 - 50259
RTV900 EC HOMOLOGATED MODEL : 10001 - 10179

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1. AUXILIARY VALVE
REF. No. PART No. PART NAME Q'TY REMARKS
1
VALVE, ASSY AUXILIARY
YW166-0010-5 VALVE, ASSY AUXILIARY RFP 1
K7561-3981-3 BRACKET, COMP VALVE 2 1
01754-50816 BOLT, FLANGE 4 FLANGE, M8, L = 16 mm
K7561-3429-2 HOSE, PRESSURE 2 HYDRAULIC 1
75580-6180-0 ASSY ADAPTOR 1 1
K7561-3433-0 FITTING, 4601-10-8-NWO 1 3/4-16UNF, O.R.B
75532-6180-0 ASSY ADAPTOR 2 (#380-4-8) 2
7J243-6185-0 ASSY ADAPTER 3/8NPT 2
K2581-6632-0 1/4 COUPLER H2-62 2
K7561-3437-0 COUPLER, FF-371-6FP 1
K7561-3438-0 NIPPLE, FF-372-6FP 1
7J245-6634-0 1/4" PLUG, DUST (PDP-4W) 1
K7561-3439-0 PLUG, NR-50 1 Large
7J245-6632-0 1/4" PLUG, DUST (PDP-4YY) 1
K7561-3440-0 CAP, NR-37 1 Small
K7561-3985-2 ARM, VALVE 2
68021-3279-2 PIN 4 4.75 mm, L = 17.5 mm
04013-50050 WASHER, PLAIN 4 M5
05525-50500 PIN SNAP 4 FLANGE, M8, L = 16 mm

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2. LEVER
REF. No. PART No. PART NAME Q'TY REMARKS
2ASSY. CABLE 1
K7561-3993-2 ASSY CABLE, VALVE 1
K7561-3997-0 FORKED 2
3 K1042-6125-0 CLAMP, CORD 1
4 05122-50618 PIN JOINT 2 6 mm, L = 18 mm
5 04013-50060 WASHER, PLAIN 2 M6
6 05525-50600 PIN, SNAP 2
7 K7561-39961 STAY, LEVER UPPER 2 1
8 01153-50875 HEX. BOLT 1 M8, L = 75 mm
9 02751-50080 NUT, FLANGE 1 M8
10 K3211-6225-0 SWITCH, BRAKE (#6400-03) 1
11 K7561-4312-2 PLATE, M5 1 10 mm x 25.4 mm, t = 3.2 mm
12 K2561-6226-0 PLATE, SWITCH 1 10 mm x 22.7 mm, t = 1.0 mm
13 04512-50050 WASHER, SPRING LOCK 2 M5
14 03054-50516 SCREW, PAN HEAD (PHILLIPS) 2 M5
15 K7561-3988-2 LEVER, PTO 1
16 K2561-4266-0 GRIP, LEVER 1 YELLOW
17 K7561-6124-0 WIRE HARNESS, LEVER HYD. 1

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3. AUXILIARY TANK
REF. No. PART No. PART NAME Q'TY REMARKS
18
ASSY TANK, AUXILIARY 1
K7561-9343-0 TANK, KIT. LABEL AUXILIARY 1 WITH LABEL K7561-6584-0
K7561-6584-0 LABEL, NO STEP CAUTION 1ENGLISH
K7563-6584-0 LABEL, NO STEP CAUTION FRENCH, PUT IF NECESSARY
K7565-6584-0 LABEL, NO STEP CAUTION GERMAN, PUT IF NECESSARY
04717-02000 WASHER, SEAL 1 I.D. 20 mm
06331-45020 PLUG 1
E9151-3314-2 PLUG, OIL FILLER 1
04816-50300 O RING 1 I.D. 30 mm
63633-1139-0 OIL GAUGE 1
6C040-3607-0 PIPE, BREATHER 1
K7561-3447-2 BASE, FILTER 1
04816-50250 O RING 1 I.D. 25 mm
K7561-3448-0 JOINT 1
K7561-1407-2 FILTER, OIL 1
K7561-3344-0 PIPE, FILTER 1
04816-00160 O RING 2 I.D. 16 mm
01123-50816 BOLT, SEMS 1 M8, L = 16 mm
04717-01610 WASHERSEAL 1 I.D. 16 mm
19 17214-8304-0 SWITCH, TEMP. 1
20 K7561-3443-2 BASE, TANK 1
21 K7561-3445-2 U BOLT, M10 2
22 K7561-3444-3 SUPPORT, TANK 1

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ENGLISH
23 K7561-3442-0 STAY, TANK 1
24 K7561-3446-0 CUSHION, TANK 1 L = 170 mm, t = 6.0 mm
25 K7561-3449-4 CUSHION, TANK 3 L = 260 mm, t = 2.0 mm
26 02116-50100 HEX, NUT 6 M10
27 02771-50100 NUT, FLANGE 6 FLANGE, M10
28 01125-50816 BOLT, W SEMS 2 WSEMS, M8, L = 16 mm
29 01125-50820 BOLT, W SEMS 2 WSEMS, M8, L = 20 mm
30 01754-50816 BOLT, FLANGE 2 FLANGE, M8, L = 16 mm
REF. No. PART No. PART NAME Q'TY REMARKS

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ENGLISH
4. HOSE and BREATHER
REF. No. PART No. PART NAME Q'TY REMARKS
31 K7561-3456-2 HOSE, SUCTION HYDRAULIC 1 L = 860 mm, I.D. 15.9 mm
32 K7561-3457-0 HOSE, RETURN HYDRAULIC 1 L = 1050 mm, I.D. 15.9 mm
33 K7561-3458-2 HOSE, OIL COOLER 1
HYDRAULIC 1 L = 420 mm, I.D. 15 mm
34 K7561-3459-2 HOSE, OIL COOLER 2
HYDRAULIC 1 L = 170 mm, I.D. 15 mm
35 K7711-3325-2 SLEEVE, HOSE 1
36 K7561-3462-0 SLEEVE, OIL COOLER 1 1
37 K7561-3434-0 FITTING, 4601-10-10-NWO 1
38 36330-2120-0 PIPE, BREATHER 1 HOSE, I.D. 8 mm
39 K2561-3633-0 BREATHER (#10978) 1
40 K7561-8813-0 CLAMP, HOSE 2 Small
41 3G750-1742-2 JOINT 1
42 36919-5567-0 CLAMP 1
43 01754-50816 BOLT, FLANGE 1 FLANGE, M8, L = 16 mm
44 K1211-1117-0 CLAMP, HOSE 8 Large

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5. OIL COOLER
REF. No. PART No. PART NAME Q'TY REMARKS
45
ASSY OIL COOLER 1
K7561-6165-0 FAN, ELECTRICAL 1
K7561-3455-0 OIL COOLER, 24 1
K7561-3453-2 NET, OIL COOLER 1
K7561-3451-3 BRACKET, OIL COOLER RH 1
K7561-3452-4 BRACKET, OIL COOLER LH 1
K7561-3454-0 SEAL, NET 2
01754-50812 BOLT, FLANGE 2 FLANGE, M8, L = 12 mm
01754-50612 BOLT, FLANGE 2 FLANGE, M6, L = 12 mm
04013-50060 WASHER, PLAIN 2 M6
04512-50060 WASHER, SPRING LOCK 2 M6
02014-50060 HEX. NUT 2 M6
01025-50616 BOLT 4 WSEMS, M6, L = 16 mm
46 01125-50820 BOLT, W SEMS 4 WSEMS, M8, L = 20 mm
47 K7561-9347-0 COVER, KIT. LABEL FAN 1
K1272-6558-0 LABEL, FAN WARNING 1 PUT ON FAN COVER
48 01754-50816 BOLT, FLANGE 2 FLANGE, M8, L = 16 mm

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6. SUPPORT for HARNESS and etc.
REF. No. PART No. PART NAME Q'TY REMARKS
49 K7561-6161-0 BASE, STAY 1
50 K7561-6162-0 STAY, FUSE BOX 2 1
51 K7561-6164-0 COVER, UNIT 2 1
52 K7561-6163-0 SUPPORT, STAY 1
53 01754-50816 BOLT, FLANGE 6 FLANGE, M8, L = 16 mm
54 K7561-6231-0 RELAY, CA 1
55 03714-50616 SCREW, TAPPING 1 M6, L = 16 mm
56 01125-50816 BOLT, W SEMS 2 WSEMS, M8, L = 16 mm
57 K7561-6166-0 STAY, CLAMP 1
58 03024-50416 SCREW, SEMS (PAN HEAD) 2 M4, L = 16 mm
59 K7561-9141-2 NUT, M6 TIN 2 M6, TIN Plated
60 K7561-9672-0 BOLT, CABLE BATTERY 2 M6, TIN Plated

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7. HARNESS, LABEL and etc.
REF. No. PART No. PART NAME Q'TY REMARKS
61 05511-50535 PIN, SPLIT 1 FOR CYLINDER PIVOT PIN
62 K7561-9671-0 ASSY, WIRE HARNESS T2
SERVICE 1
63 K1211-6123-0 CABLE, TIE 2 L = 292 mm
64 K1122-6123-0 CABLE, TIE 7 L = 190 mm
65 K7581-6583-0 LABEL, HYD. UTILITY VALVE 1 PUT ON CARGO GATE
66 K7561-6582-0 LABEL, AUX. CAUTION 1 ENGLISH
K7563-6582-0 LABEL, AUX. CAUTION 1 FRENCH
K7565-6582-0 LABEL, AUX. CAUTION 1 GERMAN
67 K7561-6520-6 LABEL SET, 1 1
68 K7563-7132-3 OPERATORS MANUAL RTV900,
T2 1
69 K7563-9369-2 MANUAL, HYD. UG T-TS 1

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BWHOLE VIEW
Fig.12 cargo loaded / Fig.13 cargo unloaded
(1) CARGO BED (6) PUMP
(2) AUXILIARY OIL TANK (7) ENGINE
(3) AUXILIARY VALVE (8) TRANSMISSION
(4) OIL COOLER (9) FRAME
(5) HIGH MOUNT AIR CLEANER