Kugelmann Maschinenbau DUPLEX INOX User manual

// OPERATING INSTRUCTIONS
DUPLEXINOX
Two-chamber three-point spreader
Art.No. 10045310 18.07.2018| Version 1.1 | EN
Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A.
GERMANY
www.kugelmann.com
[e-mail]
+49 (0) 8860 / 9190-0
kugelmann Maschinenbau is a family-run Allgäu business with its main emphasis and
tradition in municipal technology. With passion, we manufacture reliable and
pioneering machines - we love what we do.

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Table of contents
CHAPTER 01
Important notes ................................................................... 7
Designated use of three-point spreader......................................................... 8
Improper use ................................................................................................. 8
Warranty and liability ..................................................................................... 9
EC Declaration of Conformity, test marks, copyrights .................................. 10
Signs and symbols, general safety instructions, mandatory regulations
relating to accident prevention and danger warnings……………………… …11
Explanation of symbols.................................................................................................................................... 11
Obligations of the operator .............................................................................................................................. 12
The operator has to observe the following: ..................................................................................................... 12
.......................................................................................................................13
CHAPTER 02
Labeling and warning notes................................................17
Kugelmann three-point spreader with labeling and warning notes, working headlight,
rotating beacon ................................................................................................................................................ 19
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Chapter 03..........................................................................21
Technical data and design..................................................21
Manufacturer ................................................................................................ 22
Machine data................................................................................................ 22
Work areas and possible applications........................................................... 23
Requirements as regards the carrier vehicle................................................. 24
Standard equipment ..................................................................................... 24
Types of spreading discs .............................................................................. 24
Special equipment, additional equipment, options ........................................ 24
Description, special features......................................................................... 25
CHAPTER 04
Installation, removal
of spreader .........................................................................27
Installation of three-point spreader................................................................ 28
Removal of spreader .................................................................................... 29
Installation ready for operation...................................................................... 29
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CHAPTER 05
Operation of spreader
....................................................................................... 31
Control system............................................................................................. 32
Operation of spreader.................................................................................. 34
Filling of spreader ............................................................................................................................................ 34
Commissioning of spreader ............................................................................................................................. 35
Manual operation via flow divider block ....................................................... 38
Manual operation via flow divider block........................................................................................................... 39
Emptying of spreading chambers after termination of
work............................................................................................................. 41
CHAPTER 06
Maintenance and care,
wear parts
....................................................................................... 43
Maintenance and care .................................................................................. 44
Wear parts.................................................................................................... 45
Corrections at painting.................................................................................. 46
Welding operations at spreader .................................................................... 46
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Error diagnosis ............................................................................................. 46
Maintenance schedule for three-point spreader............................................ 48
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Chapter 01_7
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CHAPTER 01
Important notes
Subject to modifications

Designated use of three-point spreader
This three-point spreader may only be used for its intended purpose. Grit, spreading salt and brine solution is
spread on the road via the spreading disc. The manufacturer assumes no liability or responsibility for any use
which goes beyond these limits.
Designated use also includes compliance with the applicable operating regulations and the maintenance and
inspection instructions specified by the manufacturer.
Basically, the operation of the machine, responsibility for care, maintenance and reconditioning is
restricted to skilled personnel.
Unauthorized alterations to the machine exclude any liability of the manufacturer for any damages
arising from such action.
The relevant accident prevention regulations are to be observed. Furthermore, observe the generally
recognized rules relating to technical safety requirements and occupational health as well as the rules in
road traffic. The safety requirements are defined in DIN EN 292-1, DIN EN 292-2 and DIN EN 1553. Besides
the existing regulations, also the specific safety regulations of the country where the device is operated have
to be observed.
Improper use
Please absolutely respect the admissible axle loads and the admissible weights of the carrier vehicle.
This is absolutely necessary if you have further attachments.
Subject to modifications
8_Important notes

Warranty and liability
Kugelmann Maschinenbau e.K., 87675 Rettenbach a.A., warrants its machines/devices to be free from
defects in material and workmanship and undertakes to replace free of charge all parts ex works which have
been purchased by relevant Kugelmann dealers and have been acknowledged as defective after having
been checked by Kugelmann.
The warranty expressly given shall be limited to a period of 12 months from the date of delivery of the
machine to the purchaser. All further claims by the customer shall be excluded.
The manufacturer takes no responsibility for third-party products not produced at the works of Kugelmann.
However, we assign our claims against the supplier to the customer. No warranty will be given for machines
purchased second-hand or used and modified or converted machines.
Claims have to be notified in writing after their occurrence without undue delay (after 30 days at the latest).
The damaged parts are to be returned.
Kugelmann cannot be held liable for any personal injuries and damage to property that result from one of the
following causes:
- operation of the three-point spreader with defective safety devices or with incorrectly mounted or non-
functioning safety and protective devices
- non-observance of the danger notes and warning information in the operating instructions
- non-observance of important notes in the operating instructions as e.g. commissioning,
operation and maintenance / care of the spreader
- insufficient monitoring of machine parts which are subject to wear
- in case of improperly executed repairs
- in case of acts of nature beyond control or catastrophes
Subject to modifications
Chapter 01_9
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EC Declaration of Conformity, test marks,
copyrights
EC Declaration of Conformity:
Kugelmann e.K., Gewerbepark 1 – 3, 87675 Rettenbach, Germany, herewith declares that the three-point
spreader Duplex complies with the respective EC Directives due to its design and type of construction.
The EC Directive
91/368 EEC
98/37/EC for machines
as well as the 93/68/EEC regarding identification are adhered to.
Also, DIN EN 292-1
DIN EN 292-2
DIN EN 1553 are met.
The version supplied by us complies with all essential health and safety requirements.
The copyright of this technical documentation as well as all other copyrights and industrial property rights lie
with the company Kugelmann e.K., 87675 Rettenbach.
Kugelmann accepts no liability for translation errors. Claims can only be made on the documentation in
German language.
S. Kugelmann
Subject to modifications
10_Important notes

Designation of symbols, general safety
instructions and accident prevention regulations
as well as safety instructions
Apart from the notes in these operation instructions, also observe the general regulations regarding safety and
accident prevention!
The fitted warning and indicator plates give important hints for a safe operation. Follow these for your own
safety!
All personnel driving the carrier vehicle must be familiar with the instructions in these operating instructions.
Designation of symbols
Safety symbol:
Danger! Danger to life and limb of the user!
ATTENTION
Warning! Possible danger to life and health!
Information
Useful information with respect to proper handling of the machine!
Tip
Suggestions for reduced workload!
Subject to modifications
Chapter 01_11
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Obligations of the operator
The user has to see to and ensure that only skilled personnel are responsible for the operation of the spreader.
Before starting work, set out clearly the responsibilities of the personnel for installation, operation,
maintenance and repair of the unit.
All persons dealing with commissioning, operation and maintenance of the system must have read and
understood all the safety regulations.
The operating instructions must always be at hand at the place of use of the machine; in this case, in the
driver's cabin of the carrier vehicle.
The operator has to observe the following:
The user has to see to and ensure that the vehicle is in a condition for safe operation and
in a roadworthy condition! Works not complying with the requirements must be refused!
Before starting work, the driver must check the fixing of the spreader.
Direct unauthorized persons away from the vehicle / unit and its work and danger area.
Subject to modifications
12_Important notes

The safety and danger instructions at the spreader must be complete and in legible condition.
By observing some simple safety rules, most accidents can be
prevented.
In cases where people or the equipment are endangered, shut down the machine immediately
and contact the customer service.
SWITCH OFF THE MOTOR AND REMOVE THE IGNITION KEY!!!
Do not execute any work with the machine operating!
SWITCH OFF THE MOTOR AND REMOVE THE IGNITION KEY!!!
Never work in the vicinity of the machine in loose clothing. It can get caught in moving
parts!
Make sure that all protective devices are installed when operating the machine!
After switching off the machine, tooling/machine parts may continue running!
Subject to modifications
Chapter 01_13
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When working at the equipment, provide a slip-resistant climbing possibility.
The operating personnel must be provided with protective clothing and the personnel are obliged to
wear it!
When loading the spreader, respect the admissible loads of the carrier vehicle!
(Axle load, admissible total weight). Especially when using further attachments, make sure that the
admissible axle loads are not exceeded.
Please adapt your driving behavior to operation with full load! In particular, this applies to driving on
inclines and slippery roads!
Make sure that the spreading disc is not damaged when reversing. The same applies to driving on
uneven ground. Please note that the spreading disc is located only 400 mm to 420 mm above the ground.
Safety rules concerning the handling of hydraulic lines, couplings and
parts:
Please note that high pressures are created in the hydraulic lines. Gushing out hydraulic oil may cause injury
or fire.
Remove pressure of pressure lines before coupling and uncoupling.
Subject to modifications
14_Important notes

Damaged hydraulic lines must be replaced immediately. After 6 years, the hydraulic lines must be
replaced in any case.
Only personnel with special knowledge and experience in the field of hydraulics are allowed to work
at the hydraulic equipment; better consult a specialist workshop.
Subject to modifications
Chapter 01_15
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Subject to modifications
16_Important notes

Chapter 02_17
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CHAPTER 02
Labeling and warning notes
Subject to modifications

Marking “Winter maintenance”
Warning sign, Do not enter the danger zone of the machine. Prior to
commissioning, read and observe operating and safety instructions!
Warning sign! Switch off motor and remove the
ignition key during any work at the machine!
Reflecting warning signs at the rear of the spreader
Spreader type Duplex Inox,
stainless steel type V4A
CE mark corresponding to EC Declaration of Conformity
Subject to modifications
18_Labeling and warning notes

Manufacturer: Kugelmann
Kugelmann three-point spreader with labeling and warning
notes, working headlight, rotating beacon.
Subject to modifications
Chapter 02_19
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Subject to modifications
20_Labeling and warning notes