Kugelmann Maschinenbau DUPLEX User manual

// OPERATING INSTRUCTIONS
DUPLEX | DUPLEX INOX
Mountable Spreader
Art.Nr. 10039518 19.10.2015 | Version 1.1 | DE, EN
Kugelmann Maschinenbau is a family-owned and family-operated enterprise located
in the Allgäu region of Southern Germany focusing on municipal tradition and
standing in its tradition. We are passionate about developing and constructing
reliable and forward-looking machinery – we love what we do.
www.kugelmann.com
[email protected]
+49 (0) 8860 | 9190-0
Kugelmann Maschinenbau e.K.
Gewerbepark 1-5
87675 Rettenbach a.A.
GERMANY

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English

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www.kugelmann.com
Important instructions
Chapter 01
Important instructions ...............................................................................................
.. 7
Intended use of spreader.................................................................................................................................. 8
Inappropriate use ............................................................................................................................................. 8
Warranty and liability ...............................................................................................................
......................... 9
EU-conformity declaration, mark of conformity, copyrights ..............................................................
.............. 1
Signs and symbols, general safety and accident prevention regulations and hazard warnings
..................... 11
Signs and symbols
.......
..............
...........................
................................................................................................ 11
Obligations of users ................................................ ...................................
........................................................... 12
The user has to observe the following
: .....................
....
...........................
............................................................. 12
C
hapter
02
Labelling and hazard warnings ...............................................................
...................15
Chapter 03
Technical data equipment..............................................................................
...........19
Producer ...................................................................................................................
...................................... 2
Working areas and possible use ...........................................................................................
......................... 2
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Machine data
................................
.
......
........
..............................................................
..................................... 2
Requirements to carrier vehicle ...............................................................................................................
....... 21
Standard version ............................................................................................................................................ 21
Spreading disc versions ................................................................................................................................. 21
Extra equipment, additonal features, options ................................................................................................. 22
Electrical spread pattern adjustment (ESB) ...................................................................................................................................................................... 22
Damp salt equipent .........................................................................................................................................................................
................................... 22
Assembly kit ...................................................................................................................................................................................................................... 22
Description, special properties ....................................................................................................................... 23
Chapter 04
Assembly disassembly of the spreader................................................................... 25
Assembly of the spreader .............................................................................................................................. 26
With tripod ......................................................................................................................................................................................................................... 26
With hangers ..................................................................................................................................................................................................................... 28
Disassembly of the spreader ......................................................................................................................... 29
Assembly ready for use.................................................................................................................................. 29
Roll-Fix ........................................................................................................................................................... 3
Set-down of a spreader using Roll-Fix .............................................................................................................................................................................. 32
Assembly with spider ..................................................................................................................................... 34
.
Assembly of the spreader with spider understructure ....................................................................................................................................................... 35
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Chapter 05
Spreader operation .....................................................................
.............................. 37
Control ........................................................................................................................................................... 38
Operation of spreader .................................................................................................................................... 4
Filling of spreader .............................................................................................................................................................................................................. 40
Start-up of spreader .......................................................................................................................................................................................................... 4
Setting of spreader ........................................................................................................................................................................................................... 43
Brine equipment ............................................................................................................................................. 46
Filling ................................................................................................................................................................................................................................ 46
Setting the brine nozzle...................................................................................................................................................................................................... 47
Non-return valve ................................................................................................................................................................................................................ 48
Large debris filter ............................................................................................................................................................................................................... 48
Emptying of brine tanks...................................................................................................................................................................................................... 49
Manual operation via flow divider block ......................................................................................................... 5
Emptying the spreading material chambers after work.................................................
.................................. 52
CHAPTER
Maintenance and care wear parts .................................................::...........
............. 53
Maintenance and care ..................................................................................................::............................... 54
Wear parts ................................................................................................::.................................................. 55
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Repair of paint
......................................
..
........
....................................................
.......................................
..... 56
Welding work at spreader............................................................................................................................... 56
Error diagnosis .............................................................................................................................................. 56
Maintenance plan for spreader ...................................................................................................................... 58
English

Chapter 0 7
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CHAPT R 01
Important Instructions
Subject to changes
English

8Important notices
Intended use of spreader
The speader must only be used as intended.
Grit, de
-
i ing salt and brine are spread with the spreading disk on
the road surfa e. For beyond this the produ er does not take over any warranty or liability.
To intended use also belongs observation of the operation and repair and maintenan e instru tions stipulated by
the produ er.
Operation of the equipemnt
its
care
,
repair and mainte
nance must only be dome by instructed
expert personnel.
Unauthorized changes of equipment preclude liabilty of the producer for resulting damages.
T
he relevant a ident prevention regulations are to be observed. This extends to the gener
ally re ognized safety
-
relevant, o upational medi al and road law requirements. The safety requirements are laid down in DIN EN 292-
1, DIN EN 292-2 and DIN EN 1553. In additon to the regulations being present the spe ifi safety regulations of
the ountry, in whi h the equipment is operated, have to be observed.
Inappropriate use
It is imparative that the permitted axle loads and also the permitted weights of the carrier vehicle are
observed. In case you transport equipment in attachments or the structure
it is imparative to ta e this into
consideration.
Subject
t
o
changes
English

Chapter 0 9
www.kugelmann.com
Warranty and liability
The ompany
Kugelmann Mas hinenbau e.K., 87675 Rettenba h, g
uarantees that its
ma hines/equipment are
free of defe ts on erning materials and quality and ommits itself to repla e all parts without harge ex-works
whi h were pur hased from approved Kugelmann dealers and whi h are re ognized as faulty by the ompany
after an inspe tion.
The hereby expressly given guarantee is limited to the duration of 12 months beginning at the date of delivery to
the ustomer and pre ludes any further laims.
The produ ing ompany does not offer any guarantee on third party produ ts not produ ed by it.
It does, however,
assign its laims whi h it has against sub- ontra tors to the ustomer
. No warranty is given for used, se ond hand
pur hased and hanged or modified ma hines.
Claims have to be made immediately after the damage o urred, after thirty days at the latest and in writing. The
faulty parts have to be sent in.
Furthermore, the ompany Kugelmann is not liable for injury to persons or damage to equipment whi h is aused
by the following:
- operation of the mountable
spreader while safety installations are defe t or not installed appropriately
or non-fun tioning safety and prote tion installations.
- non-observan e of danger and warning noti es in the operating instru tions
- non-observan e of important noti es in the operating instru tions su h as start-up, operation and
maintenan e/ are of the spreader
- insuffi ient monitoring of ma hine parts whi h are subje t to wear
- inappropriately arried out repair work
- for e majeure or atastrophies
Subject to changes
English

10 Important notices
EU- onformity de laration, mark of onformity, opyrights
EU
-
onformity de laration
:
Hereby the ompany Firma Kugelmann e.K., Gewerbepark 1-3, D 87675 Rettenba h de lares, that the mounting
salt spreader Duplex, onforms to EU dire tives be ause of iits design and the way it is produ ed.
The EU-Dire tive
91/368/EEC
98/37/EC for ma hines
As well as the 93/68/EEC for marking were observed.
Also DIN EN 292-1
DIN EN 292-2
DIN EN 1553 are fulfilled.
All basi safety
and health requirements are fulfilled
with the equipment brought on the market.
Copy right of
this te hni al do umentation a
s well as all other opyrights and
property rights rest with ompany
Kugelmann e.K., 87675 Rettenba h.
For mistakes in the translation into other languages the ompay Kugelmann takes no responsibility. Claims an
only be made to the do umantation in the German language.
Josef Kugelmann
Subject to changes
English