KUHN FC3160TCD User manual

KN284DGB B
Read carefully before starting the machine
OPERATOR'S MANUAL
Mower conditioner
D0001 > E0000
FC3160TCD-3560TCD-4060TCD
KN284DGB B
- English - 02-2015

1. - Dear Owner
FC3160TCD-3560TCD-4060TCD
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KN284DGB B
Mower conditioner
1. Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and
improvement. You will find, as have thousands of owners all over the world, that you have the best that
engineering skill and actual field testing can produce. You have purchased a dependable machine, but only
through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The
performance you get from this machine is largely dependent on how well you read and understand this
manual and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND
MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR
REFERENCE. Pass it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured
and carefully inspected in the same factory that builds the machine to assure high quality and accurate
fitting of any necessary replacements.
About improvements
We are continually striving to improve our products. It therefore reserves the right to make improvements
or changes when it becomes practical to do so, without incurring any obligations to make changes or
additions to the equipment sold previously.
Wear parts
Wearing parts fitted on our machines have been tested in very different situations to optimize their service
life. Nevertheless, the service life depends highly on theconditions of use (products to handle,soil, weather
conditions, etc...).
Designated use of the machine
The FC3160TCD-FC3560TCD-FC4060TCD mower conditioner must only be used for the work for which it
has been designed: mowing on the ground of hay fields, grass silage fields and improved pastures for the
purpose of harvesting fodder for feeding livestock.
From a safety point of view, the machine is not designed to mow road sides.
Document illustrations
The illustrations in this manual may be based on one type of machine only. However, all instructions apply
to all machines covered in this manual.

FC3160TCD-3560TCD-4060TCD
22. - Contents
KN284DGB B
Mower conditioner
2. Contents
1. Dear Owner .....................................................................................................................1
2. Contents..........................................................................................................................2
3. Identification of the machine.........................................................................................5
3.1 Front view ........................................................................................................................................ 5
3.2 Rear view......................................................................................................................................... 5
3.3 Model identification plate ................................................................................................................. 6
3.4 Optional equipment.......................................................................................................................... 7
4. Safety...............................................................................................................................8
4.1 Description of symbols used in this document.................................................................................8
4.2 Safety instructions ...........................................................................................................................9
4.2.1 Introduction......................................................................................................................... 9
4.2.2 Read and follow the safety instructions.............................................................................. 9
4.2.3 Safety decals....................................................................................................................10
4.2.4 Precautions to be taken before carrying out any operations on the machine................... 10
4.2.5 Precautions when coupling...............................................................................................10
4.2.6 PTO shaft...........................................................................................................................11
4.2.7 Hydraulic circuit................................................................................................................ 13
4.2.8 Remote controlled components........................................................................................ 13
4.2.9 Precautions when driving .................................................................................................14
4.2.10 Precautions when driving on public roads........................................................................15
4.2.11 Maximum speed...............................................................................................................16
4.2.12 Tyres................................................................................................................................. 17
4.2.13 Precautions to take before using the machine .................................................................17
4.2.14 Precautions during manoeuvres....................................................................................... 18
4.2.15 Precautions for machine use............................................................................................ 18
4.2.16 Projection of stones and foreign objects........................................................................... 19
4.2.17 Precautions for maintenance and repair work.................................................................. 20
4.2.18 Waste disposal .................................................................................................................21
4.3 Location and description of safety decals on the machine ............................................................ 22
4.3.1 Location of safety decals..................................................................................................22
4.2.3 Safety decals....................................................................................................................10

2. - Contents
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4.4 Road safety equipment and recommendations............................................................................. 25
4.4.1 Tyre pressure ................................................................................................................... 26
4.4.2 Instructions specific to France.......................................................................................... 27
5. Machine specifications................................................................................................ 28
5.1 Description and glossary ............................................................................................................... 28
5.2 Technical specifications................................................................................................................. 31
5.3 Required equipment...................................................................................................................... 32
5.3.1 Check chains.................................................................................................................... 32
5.4 Sound levels.................................................................................................................................. 32
6. Putting into service...................................................................................................... 33
6.1 Description of control elements ..................................................................................................... 33
6.2 Coupling and uncoupling............................................................................................................... 34
6.2.1 Description of coupling elements ..................................................................................... 34
6.2.2 Preparing the tractor......................................................................................................... 34
6.2.3 Coupling the machine.......................................................................................................36
6.2.4 Hydraulic connections......................................................................................................37
6.2.5 Electrical connections....................................................................................................... 37
6.2.6 Fit check chain ................................................................................................................. 37
6.2.7 Primary PTO shaft............................................................................................................ 38
6.2.8 Intermediate PTO shaft .................................................................................................... 40
6.2.9 Adjusting the machine......................................................................................................43
7. Instructions for transport............................................................................................ 45
7.1 Transport position.......................................................................................................................... 45
7.2 Putting the machine into transport position ................................................................................... 46
7.3 Conformity with the road regulations............................................................................................. 48
8. Instructions for work................................................................................................... 49
8.1 Putting the machine into work position.......................................................................................... 49
8.2 Adjustments in working position .................................................................................................... 51
8.2.1 Cutting height................................................................................................................... 51
8.2.2 Ground pressure .............................................................................................................. 53
8.2.3 Finger conditioning rotor speed........................................................................................ 55
8.2.4 Conditioning intensity....................................................................................................... 56
8.2.5 Swathing and wide spreading .......................................................................................... 57
8.3 Machine use .................................................................................................................................. 63
8.3.1 Groundspeed.................................................................................................................... 63

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42. - Contents
KN284DGB B
Mower conditioner
9. Recommendations for uncoupling.............................................................................64
10. Optional equipment......................................................................................................66
10.1 Check chains ................................................................................................................................. 66
10.2 Lifters............................................................................................................................................. 66
10.3 Swath shields for offset swathing................................................................................................... 67
10.3.1 Adjustment........................................................................................................................67
10.4 1 3/8 - 21 spline yoke..................................................................................................................... 69
10.5 Raised skid shoes adjustable in height..........................................................................................70
10.5.1 Adjustments......................................................................................................................70
10.6 SMV sign ....................................................................................................................................... 73
11. Maintenance and storage ............................................................................................74
11.1 Frequency chart............................................................................................................................. 74
11.2 Cleaning the machine.................................................................................................................... 76
11.3 Lubrication ..................................................................................................................................... 77
11.3.1 PTO shafts........................................................................................................................77
11.3.2 Grease..............................................................................................................................80
11.3.3 Draining............................................................................................................................81
11.4 Maintenance .................................................................................................................................. 87
11.4.1 Checking the oil levels......................................................................................................87
11.4.2 Inspection of knives and securing elements.....................................................................89
11.4.3 Fitting of the lifters .......................................................................................................... 101
11.4.4 Ground pressure adjustment system.............................................................................. 104
11.4.5 Rotor maintenance......................................................................................................... 109
11.4.6 Rotor safety system.........................................................................................................110
11.5 Storage ........................................................................................................................................ 123
11.5.1 At the end of each season.............................................................................................. 123
11.5.2 At the start of each season.............................................................................................124
12. Troubleshooting guide...............................................................................................125
13. Limited Warranty ........................................................................................................127

3. - Identification of the machine
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KN284DGB B
Mower conditioner
3. Identification of the machine
3.1 Front view
3.2 Rear view

FC3160TCD-3560TCD-4060TCD
63. - Identification of the machine
KN284DGB B
Mower conditioner
3.3 Model identification plate
Please write below the type and serialnumber of the
machine. This information is to be indicated to the
dealer for all spare parts orders.
Type: FC3160TCD
Serial no.:
Type: FC3560TCD
Serial no.:
Type: FC4060TCD
Serial no.:

3. - Identification of the machine
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3.4 Optional equipment
Tick box corresponding to the equipment fitted on
your machine:
Check chains.
Lifters.
Swath shields for offset swathing.
1 3/8 - 21 spline yoke.
Raised skid shoes adjustable in height.
SMV sign.

FC3160TCD-3560TCD-4060TCD
84. - Safety
KN284DGB B
Mower conditioner
4. Safety
4.1 Description of symbols used in
this document
This symbol indicates a potentially hazardous
situation that if not avoided, could result in serious
bodily injury.
Thissymbol is usedtoidentify special instructions or
procedures which, if not followed strictly, could
result in machinery damage.
This symbol is used to communicate technical
information of particular interest.

4. - Safety
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4.2 Safety instructions
4.2.2 Read and follow the safety instructions
4.2.1 Introduction
The machine must only be operated, maintained and repaired by competent persons who are familiar with
machines' specifications and operation and aware of safety regulations for preventing accidents.
The operator must imperatively respect safety instructions in this manual and in the warnings posted on the
machine. The operator is also obliged to respect current legislation concerning accident prevention, work
safety and public traffic circulation.
Designated use of the machine also means following operation, maintenance and repair recommendations
given by the manufacturer, and using only genuine spare parts, equipment and accessories, as
recommended by the manufacturer.
The manufacturer is not held liable for any damage resulting from machine applications other than those
specified by the manufacturer. Any use other than the designated operation is at the risk and responsibility
of the operator.
The manufactureris not held liable for any damage or accident resulting from machine modifications carried
out by the operator himself or by a third party without previous written agreement from the manufacturer.
Before using the machine, carefully read all the
safety instructions in this manual and the warnings
placed on the machine.
Before starting work, the operator must be familiar
with all machine controls, handling devices and their
functions. It is too late to learn once work has been
started!
Never let anyone operate the machine who is not
trained to do so.
Should you have any difficulties in understanding
certain parts in this manual, please contact your
KUHN dealer.

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4.2.3 Safety decals
Safety warning decals are placed in pictorial form on
various parts of the machine. They are there to warn
you of potential dangers and to tell you how to avoid
accidents.
Always keep the safety decals clean and readable,
and replace them when they are worn, damaged,
missing or illegible.
4.2.4 Precautions to be taken before carrying
out any operations on the machine
4.2.5 Precautions when coupling
Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key
and wait until all moving parts have come to a
complete stop and apply park brake.
Before attaching the machine, make sure that it
cannot accidentally start moving (chock the wheels)
and that the parking stand is in the right position.
The machine must only be attached to the hitch
points provided for this purpose.
Never stand between the tractor and the machine
when operating the three point linkage.
• Do not stand between the tractor and the
machine without ensuring that the parking brake
is applied.

4. - Safety
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4.2.6 PTO shaft
Use only PTO shafts supplied with the machine or
recommended by the machine manufacturer.
The protective shield of the tractor PTO stub, the
PTO shaft guards and the protective shield of the
machine input shaft must always be in place and in
good condition.
Make sure that the PTO shaft guards are secured
with the safety chains provided. Check that the PTO
shaft guard can turn freely a full rotation
independent of the shaft.
Any worn or damaged guards must be replaced
immediately. A worn guard or an unprotected PTO
shaft can cause a serious or even a lethal accident.
Before attaching or removing a PTO shaft, or before
doing any work on the machine, disengage the PTO
drive, turn off the engine, remove ignition key and
wait for all moving parts to come to a complete stop.
If the primary PTO shaft is equipped with a torque
limiter or a free wheel, these must be fitted on the
machine side.
Ensure that the PTO shaft is always correctly fitted
and locked into place.
Before connecting the PTO shaft, ensure that the
PTO speed (rotational frequency) and direction of
rotation are in line with the machine manufacturer's
recommendations.
Before engaging the PTO drive, make sure all
people and animals are clear from the machine.
Never engage the PTO drive when the tractor
engine is stopped.
Do not wear loose clothing that could be caught in
the rotating PTO shaft.

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KN284DGB B
Mower conditioner
Do not install any adapter device that results in a
portion of the tractor PTO stub, the rotating PTO
shaft, or the adapter to be unguarded. The tractor
master shield shall overlap the end of the splined
shaft and the added adaptor device as outlined in
the table.
When uncoupling the machine, rest the PTO shaft
on the support specially provided, and replace
protective shield on the PTO stub of the tractor.
Read and follow the instructions in the operator's
manual provided with the PTO shaft.
PTO type Diameter X splines A ± 5 mm (0.20’’)
135 mm
(1.378’’) 685 mm (3.35’’)
235 mm
(1.378’’) 21 85 mm (3.35’’)
345 mm
(1.772’’) 20 100 mm (4.00’’)

4. - Safety
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4.2.7 Hydraulic circuit
4.2.8 Remote controlled components
Danger of crushing and shearing can exist when
components are operatedby hydraulic or pneumatic
controls. Keep away from these danger zones.
Caution! The hydraulic circuit is under high
pressure. Maximum pressure at work: 200 bar.
Before connecting hoses to the tractor hydraulics,
ensure that tractor and machine circuits are not
under pressure. Before disconnecting a hose,
depressurize the hydraulic circuit.
To avoid making incorrect connections, mark
hydraulic couplers and corresponding hoses with
colors. WARNING! Functions could be reversed (for
example: lift/lower) and cause accidents.
Regularly check the hydraulic hoses. In case of
normal wear, replace the hydraulic hoses every 5
years. Damaged or worn hoses must immediately
be replaced. When replacing the hydraulic hoses,
only use hoses with the specification recommended
by the manufacturer of the machine.
To locate a leak, use appropriate means. Protect
body and hands from liquid under pressure.
Any liquid under pressure (particularly oil from
hydraulics) can penetrate the skinand cause severe
injury. If injured, see a doctor immediately, there
could be danger of infection.
Before any adjustments, maintenance or repairs are
carried out, lower the machine to the ground,
depressurize the hydraulics, turn off the engine,
remove ignition key and wait until all moving parts
have come to a complete stop.

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KN284DGB B
Mower conditioner
4.2.9 Precautions when driving
Tractor handling, stability, performance and braking
efficiency are all affected by weight distribution,
trailed or mounted implements, additional ballast
and driving conditions. It is therefore of great
importance that the operator exercises caution in
every given situation.
Groundspeed must be adapted to ground conditions
as well as to roads and paths. Always avoid abrupt
changes of direction.
Be particularly cautious when turning corners,
paying attention to machine overhang, length,
height and weight.
Never use a narrow track tractor on very uneven or
steeply sloping ground.
Never leave the tractor seat while the machine is
operating.
Carrying people or animals on the machine when
working or in transport is strictly forbidden.

4. - Safety
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4.2.10 Precautions when driving on public
roads
Dimensions
Depending on the dimensions of the machine,
contact the relevant authorities to ensure that it can
be legally transported on public roads.
If the machine is over the maximum legal size,
follow the local regulations for special transportation
of oversize equipment.
Gross weight and weight per axle
Respect the tractor gross weight, its lift capacity or
the permissible maximum load on the attachment
and the maximum load per axle.
The front axle load (1) must never, under any
circumstances, be less than 20% of the tractor's
unladen weight. If necessary, add ballast weights to
the front or to the rear to preserve the steering and
braking efficiency.
Do not exceed the gross machine weight rating or
the maximum machine axle load allowed.
For machines with hoppers or tanks:
- If the total weight exceeds the
machine's total gross weight, empty
the hopper to travel on public roads.
- In any case, we recommend to travel
on public roads with empty hoppers
and tanks.

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KN284DGB B
Mower conditioner
Transport position
Before transporting the machine on public roads,
place the machine into its transport position,
according to the instructions in this manual.
Lights and indicators
4.2.11 Maximum speed
Always keep to the legal speed limit for driving a
tractor-machine assembly on public roads.
Before transporting the machine on public roads,
ensure that all legally required lightings and
signallings are in place.
Ensure that lightings and signallings are clean and
in good working order. Replace any missing or
broken equipment.
Always obey current regulations for driving
on roads.

4. - Safety
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4.2.12 Tyres
4.2.13 Precautions to take before using the
machine
Regularly check the tyre pressure. Respect
manufacturers' recommendations on pressure.
Assembly, disassembly and repair of wheels and
tyresmust only be carriedoutby competent persons
who are equipped with standardized tools. Before
any work is performed on the wheels, ensure that
the machine rests on the ground and is perfectly
stable so that it cannot move accidentally (put
chocks in place).
Do not wear loose clothing which could become
caught up in moving parts.
Wear the appropriate protective clothing for the
work in hand (gloves, shoes, goggles, helmet, ear
defenders, etc.).
Ensure that all operating controls (ropes, cables,
rods, etc) are placed so as they cannot be operated
unintentionally and cause damage or injury.
Before operating the machine, check tightness of
nuts and bolts, particularly on fixing elements (tines,
forks, blades, knives, etc). Retighten if necessary.
Before operating the machine, ensure that all the
safety guards are firmly in place and in good
condition. Immediately replace any worn or
damaged guard.

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KN284DGB B
Mower conditioner
4.2.14 Precautions during manoeuvres
When moving the machine from the transport
position to the working position and vice versa,
make sure that nobody is within the machine
pivoting area.
4.2.15 Precautions for machine use
After each use, check the cutting tools (discs,
knives) and their attachment hardware in
accordance with the instructions given in the
present manual. Immediately replace any worn,
damaged or missing cutting tool or element. To do
this, use the tool outfit supplied with the machine.
For your safety, only use genuine parts !
Regularly check the condition of the protection
covers. Immediatly replace any worn, damaged or
missing cover. Before engaging the PTO, rest the
cutterbar on the ground. Make sure all the guards
are in place. Keep all persons and animals away
from the danger zone.
Stay a safe distance from the machine when the
cutting tools are in movement.
Never work in reverse.
After disengaging the PTO drive, cuttings tools can
continue rotating for some time. Stay away from the
machine until all moving parts have come to a
complete standstill.
If the machine hits an obstacle, disengage the PTO
drive, stop the tractor engine, remove the ignition
key and wait for all moving parts to come to a
complete standstill. Check the entire machine for
any damage before resuming work.