KUHN FC4060 TCR User manual

Original instructions
KN342BGB_A
Read carefully before starting the machine
Operator's manual
Mower conditioner
---A1011-40B00001 > ---A1011-40B99999
FC4060-4460TCR/TCS
KN342BGB_A - English - 03-2019
*KN342BGB_A*

1. - Dear Owner
FC4060-4460TCR/TCS
3
KN342BGB_A
Mower conditioner
1. Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and
improvement. You will find, as have thousands of owners all over the world, that you have the best that
engineering skill and actual field testing can produce. You have purchased a dependable machine, but only
through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The
performance you get from this machine is largely dependent on how well you read and understand this
manual and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND
MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR
REFERENCE. Pass it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured
andcarefully inspected in the same factorythat builds the machine toassure high qualityand accuratefitting
of any necessary replacements.
About improvements
We are continually striving to improve our products. We therefore reserve the right to make improvements
or changes when it becomes practical to do so, without incurring any obligations to make changes or
additions to the equipment sold previously.
Wear parts
Wearing parts fitted on our machines have been tested in very different situations to optimize their service
life. Nevertheless, the service life depends highly on the conditions of use (products to handle, soil, weather
conditions, etc...).
Document illustrations
The illustrations in this manual may be based on one type of machine only. However, all instructions apply
to all machines covered in this manual.
Copyright 2019 KUHN

FC4060-4460TCR/TCS
42. - Contents
KN342BGB_A
Mower conditioner
2. Contents
1. Dear Owner .....................................................................................................................3
2. Contents..........................................................................................................................4
3. Identification of the machine.........................................................................................7
3.1 Front view ........................................................................................................................................ 7
3.2 Rear view......................................................................................................................................... 7
3.3 Identification of the machine............................................................................................................ 8
3.4 Optional equipment........................................................................................................................ 10
4. Safety.............................................................................................................................11
4.1 Description of symbols used in this document................................................................................11
4.2 Safety instructions ......................................................................................................................... 12
4.2.1 Introduction....................................................................................................................... 12
4.2.2 Read and follow the safety instructions............................................................................ 12
4.2.3 Safety decals.................................................................................................................... 12
4.2.4 Precautions to be taken before carrying out any operations on the machine................... 13
4.2.5 Precautions when coupling...............................................................................................13
4.2.6 PTO shaft.......................................................................................................................... 13
4.2.7 Hydraulic circuit................................................................................................................ 16
4.2.8 Remote controlled components........................................................................................ 16
4.2.9 Precautions when driving ................................................................................................. 17
4.2.10 Precautions when driving on public roads........................................................................ 17
4.2.11 Maximum speed...............................................................................................................19
4.2.12 Tyres.................................................................................................................................19
4.2.13 Precautions to take before using the machine ................................................................. 19
4.2.14 Precautions during manoeuvres....................................................................................... 19
4.2.15 Precautions for machine use............................................................................................ 20
4.2.16 Projection of stones and foreign objects........................................................................... 21
4.2.17 Precautions for maintenance and repair work..................................................................22
4.2.18 Waste disposal .................................................................................................................22
4.2.19 Precautions to take before using the parking stands........................................................ 23
4.3 Location and description of safety decals on the machine ............................................................ 24
4.3.1 Location of safety decals (FC4060TCR/TCS) ..................................................................24
4.3.2 Location of safety decals (FC4460TCR/TCS) ..................................................................25
4.3.3 Description of safety decals.............................................................................................. 25
4.4 Road safety equipment and recommendations ............................................................................. 27
4.4.1 Tyre pressure.................................................................................................................... 29
4.4.2 Instructions specific to France.......................................................................................... 29
4.5 Likely critical failures...................................................................................................................... 30

2. - Contents
FC4060-4460TCR/TCS
5
KN342BGB_A
Mower conditioner
4.6 Incorrect use of the machine by the user ...................................................................................... 30
4.7 Limit state criteria........................................................................................................................... 31
5. Machine specifications................................................................................................ 32
5.1 Description and glossary ............................................................................................................... 32
5.1.1 Designated use of the machine........................................................................................ 35
5.2 Technical specifications................................................................................................................. 35
5.2.1 Designated parameters.................................................................................................... 36
5.3 Required equipment...................................................................................................................... 36
5.3.1 Pto shaft........................................................................................................................... 36
5.3.2 Check chains (FC4060TCR/TCS).................................................................................... 36
5.4 Sound levels.................................................................................................................................. 37
6. Putting into service...................................................................................................... 38
6.1 Description of control elements ..................................................................................................... 38
6.2 Coupling and uncoupling............................................................................................................... 39
6.2.1 Description of coupling elements ..................................................................................... 39
6.2.2 Preparing the tractor......................................................................................................... 39
6.2.3 Coupling the machine.......................................................................................................40
6.2.4 Hydraulic connections......................................................................................................42
6.2.5 Electrical connections....................................................................................................... 43
6.2.6 Fit the check chains.......................................................................................................... 43
6.2.7 Primary PTO shaft............................................................................................................ 43
6.2.8 Intermediate PTO shaft .................................................................................................... 45
6.2.9 Adjusting the machine......................................................................................................47
7. Instructions for transport............................................................................................ 49
7.1 Transport position.......................................................................................................................... 49
7.2 Putting the machine into transport position ................................................................................... 49
7.3 Conformity with the road regulations............................................................................................. 51
7.4 Machine transport using transport means ..................................................................................... 52
8. Instructions for work................................................................................................... 53
8.1 Putting the machine into work position.......................................................................................... 53
8.2 Adjustments in working position .................................................................................................... 54
8.2.1 Cutting height................................................................................................................... 54
8.2.2 Ground pressure .............................................................................................................. 56
8.2.3 Conditioning intensity....................................................................................................... 57
8.2.4 Checking the roller parallelism and gap........................................................................... 58
8.2.5 Swathing and wide spreading (FC4060TCR/TCS)........................................................... 60
8.2.6 Swathing and wide spreading (FC4460TCR/TCS)........................................................... 65
8.3 Machine use .................................................................................................................................. 68
8.3.1 Drive speed...................................................................................................................... 68
9. Recommendations for uncoupling............................................................................. 69

FC4060-4460TCR/TCS
62. - Contents
KN342BGB_A
Mower conditioner
10. Optional equipment......................................................................................................71
10.1 Check chains ................................................................................................................................. 71
10.2 Lifters............................................................................................................................................. 71
10.3 Wide spreading system ................................................................................................................. 72
10.3.1 Instructions for work .........................................................................................................72
10.4 1 3/8 - 21 spline yoke..................................................................................................................... 74
10.5 Outline marker lights......................................................................................................................75
10.6 Female coupler.............................................................................................................................. 75
10.7 Raised skid shoes adjustable in height.......................................................................................... 75
10.7.1 Adjustments......................................................................................................................76
10.8 Swath shield extensions................................................................................................................ 78
11. Maintenance and storage ............................................................................................79
11.1 Frequency chart.............................................................................................................................79
11.2 Cleaning the machine.................................................................................................................... 80
11.3 Lubrication ..................................................................................................................................... 81
11.3.1 PTO shafts........................................................................................................................ 82
11.3.2 Grease.............................................................................................................................. 85
11.3.3 Draining............................................................................................................................ 86
11.4 Maintenance ..................................................................................................................................91
11.4.1 Checking the oil levels...................................................................................................... 91
11.4.2 Side gearbox filter............................................................................................................. 92
11.4.3 Inspection of knives and securing elements.....................................................................93
11.4.4 Fitting of the lifters ..........................................................................................................105
11.4.5 Ground pressure adjustment system.............................................................................. 107
11.4.6 Roller drive ......................................................................................................................111
11.5 Storage .........................................................................................................................................113
11.5.1 At the end of each season...............................................................................................113
11.5.2 At the start of each season..............................................................................................114
11.5.3 Storage............................................................................................................................114
11.6 Dismantling and scrapping of the machine...................................................................................115
12. Troubleshooting guide...............................................................................................116
13. Limited Warranty ........................................................................................................118

3. - Identification of the machine
FC4060-4460TCR/TCS
7
KN342BGB_A
Mower conditioner
3. Identification of the machine
3.1 Front view
3.2 Rear view

FC4060-4460TCR/TCS
83. - Identification of the machine
KN342BGB_A
Mower conditioner
3.3 Identification of the machine
- Do not remove the manufacturer,
homologation and marking plates attached
to the machine.
3.3.1 Location of the plates
- Please write below the type and serial number of
the machine.
• Serial Number:
- This information is to be given to the Kuhn
authorized dealer for any spare parts order or
warranty claim.
3.3.2 Description
Model identification plate
1: Manufacturer name and address
3: Brand
4: KUHN logo
5: Description of the machine
7: Model
9a: Machine serial number
9b: Barcode (Machine serial number)
12: Weight empty (Minimum/Maximum)
18: Data matrix
19: Plate reference
27: Place of manufacture
28: Manufactured by... for...
34: Special operation
TYPE
MASSE kg
KUHN S.A.
67700 SAVERNE - FRANCE
N°
MADE IN FRANCE
9: Serial Nr. 34: Ex
5: Machine
7: Model
09993000
3: Brand
kg
kg
12: Unladen Mass min/Max
3: 商 Brand
9: 机架号 Serial Nr. 34: Ex
5: 机器描述 Machine
7: 型号 Model
kg
12: 卸重量最小/最大Unladen Mass min/max kg
1
34
18
19
3
9a
5
7
12
28
27
9b
4

3. - Identification of the machine
FC4060-4460TCR/TCS
9
KN342BGB_A
Mower conditioner
Certification plate (CE)
For machines aimed at countries which are
members of the European Union (EC marking).
4: KUHN logo
7: Model
9: Machine serial number
19: Plate reference
23: Logo CE
24: Manufacturing year
26: Model year
54: Data matrix
Certification plate (EAC)
For machines aimed at countries member of the
Eurasian customs union (EAC marking).
4: KUHN logo
7: Model
9: Machine serial number
19: Plate reference
23: Logo EAC
25: Manufacturing year
26: Model year
54: Data matrix
Importer plate (BRASIL)
For machines to be sent to Brazil.
1: Manufacturer name and address
4: KUHN logo
7: Model
9: Machine serial number
19: Plate reference
24: Manufacturing year
54: Data matrix
24: Year of Construction
26: Model Year
7: Model
9: Serial Nr.
23
54
4
19
7
9
24
26
25: Month-Year of Construction
26: Model Year
7: Model
9: Serial Nr.
23
54
4
26
25
7
9
19
0000
24: Year of Construction
09993700
MODEL1234
7: Model
19
18 4
1
24
7

FC4060-4460TCR/TCS
10 3. - Identification of the machine
KN342BGB_A
Mower conditioner
3.4 Optional equipment
- Tick box corresponding to the equipment fitted on
your machine:
Check chains.
Lifters.
Wide spreading system.
1 3/8 - 21 spline yoke.
Outline marker lights.
Female coupler.
Raised skid shoes adjustable in height.
Swath shield extensions.
SMV sign.