Kunbus Sercos Series User manual

User manual
Gateway component Sercos
DO0227R00 • 6/28/2016

Table of Contents KUNBUS GmbH
ii Gateway component Sercos
Table of Contents
1 General Information ........................................................................................................................3
1.1 Disclaimer..................................................................................................................................3
1.2 Notes Regarding this User Manual............................................................................................3
1.3 Validity .......................................................................................................................................4
1.4 Limitation of Liability ..................................................................................................................4
1.5 Customer Service ......................................................................................................................4
2 Safe Use ...........................................................................................................................................5
2.1 User ...........................................................................................................................................5
2.2 Symbols.....................................................................................................................................5
3 Overview ..........................................................................................................................................6
3.1 Functionality ..............................................................................................................................6
3.2 Control Elements .......................................................................................................................7
3.3 Status LEDs.............................................................................................................................10
4 Installation .....................................................................................................................................11
4.1 Preparations for Trouble-free Operation..................................................................................11
4.2 Requirements .........................................................................................................................13
4.3 Connecting Gateway Components..........................................................................................14
4.4 Installing a Gateway in the Control Cabinet ............................................................................15
4.5 Connecting a Power Supply ....................................................................................................16
4.6 Connecting a Gateway to the Fieldbus....................................................................................16
5 Configuration.................................................................................................................................17
5.1 Supported Size of the Process Data ......................................................................................17
5.2 Setting Sercos Address ...........................................................................................................17
5.3 Sercos Configuration ...............................................................................................................19
6 Server .............................................................................................................................................20
6.1 Web Server..............................................................................................................................20
6.2 FTP Server ..............................................................................................................................20
6.3 TFTP Server ............................................................................................................................20
6.4 Logon data and access rights..................................................................................................20
7 Technical Data...............................................................................................................................21
7.1 Technical Data.........................................................................................................................21

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1 General Information
1.1 Disclaimer
© 2016 KUNBUS GmbH, Denkendorf (Germany)
The contents of this user manual have been prepared by KUNBUS
GmbH with the utmost care. Due to technical development, KUNBUS
GmbH reserves the right to change or replace the contents of this
user manual without prior notice. You can always obtain the latest
version of the user manual at our homepage: www.kunbus.de
KUNBUS GmbH shall be liable exclusively to the extent specified in
General Terms and Conditions (www.kunbus.de/agb.html).
The contents published in this user manual are protected by
copyright. Any reproduction or use for the in-house requirements of
the user is permitted. Reproduction or use for other purposes is not
permitted without the express, written consent of KUNBUS GmbH.
Contraventions shall result in compensation for damages.
Trademark protection
– KUNBUS is a registered trademark of KUNBUS GmbH
– Windows® and Microsoft® are registered trademarks of Microsoft Corp.
– Sercos is a registered trademark of Sercos International e. V
KUNBUS GmbH
Heerweg 15 c
73770 Denkendorf
Germany
www.kunbus.de
1.2 Notes Regarding this User Manual
This user manual provides important technical information that can
enable you as a user to integrate the Gateways into your applications
and systems efficiently, safely and conveniently. It is intended for
trained, qualified personnel, whose sound knowledge in the field of
electronic circuits and expertise in SERCOS is assumed.
As an integral part of the module, the information provided here
should be kept and made available to the user.
General Information

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1.3 Validity
This document describes the application of the KUNBUS Gateway
with the product number:
– PR100075, release 00
1.4 Limitation of Liability
Warranty and liability claims will lapse if:
– the product has been used incorrectly,
– damage is due to non-observance of the operating manual,
– damage is caused by inadequately qualified personnel,
– damage is caused by technical modification to the product (e.g.
soldering).
1.5 Customer Service
If you have any questions or suggestions concerning this product,
please do not hesitate to contact us:
KUNBUS GmbH
Heerweg 15 C
73770 Denkendorf
Germany
[phone]
[email protected]
www.kunbus.de
General Information

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2 Safe Use
2.1 User
The Gateway may only be assembled, installed and put into
operation by trained, qualified personnel. Before assembly, it is
absolutely essential that this documentation has been read carefully
and understood. Expertise in the following fields is assumed:
– electronic circuits,
– basic knowledge of SERCOS,
– work in electrostatic protected areas,
– locally applicable rules and regulations for occupational safety.
2.2 Symbols
The symbols used have the following meaning:
DANGER Danger
Always observe this information!
There is a safety hazard that can lead to serious injuries and death.
CAUTION Caution
There is a safety hazard that can result in minor injuries and material
damage.
NOTICE Note
There is a safety hazard that can result in material damage.
Safe Use

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3 Overview
3.1 Functionality
The KUNBUS Gateway is a protocol converter. It allows
communication between networks with different protocols.
Illustration1: Functionality
A Gateway consists of 2 gateway components that master one
specific protocol each. You can combine these gateway components
as you wish. This design offers you a high degree of flexibility, since
you can exchange the individual gateway components at any time.
The following gateway components are currently available as slaves:
– CANopen
– CC-Link
– DeviceNet
– EtherCAT
– EtherNet/IP
– Modbus RTU
– Modbus TCP
– POWERLINK
– PROFIBUS
– PROFINET
– Sercos III
Overview

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3.2 Control Elements
Front view
1
2
3
Illustration2: Front view
1 Status LEDs
for signal display.
2 2 rotary coding switches
for setting the station number.
3 Fieldbus connection
RJ45 socket for the connection to SERCOS and/or general LAN.
Auto-Negotiation and Auto-MDI-X are supported. (2 pcs, s. figure
top view)
Overview

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Top
1
2
3
Illustration3: Top
1 Fieldbus connection
RJ45 socket for connection to the fieldbus (2 pcs, see figure
front view).
2 Interconnect ports
for interconnecting the gateway components.
3 Locking clamps
for securely attaching the gateway component to the DIN rail.
Overview

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Bottom
1
2
Illustration4: Bottom
1 Mains connection
with 24 V power supply
2 Locking clamps
for securely attaching the gateway component to the DIN rail.
Overview

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3.3 Status LEDs
The signals of the status LEDs for SERCOS have the following
meaning:
LED
designation
Signal Meaning
Power off Gateway not running
flashes, green Initialization phase not yet completed
on, green All system components are functioning
perfectly
flashes, red Correctable error (e.g. second gateway
component missing)
Flashes, red and
green
Factory reset is executed
on, red Serious error/defect in the gateway
L/A 1 + L/A 2 on, green Connection to another device. No data
exchange takes place.
flashes, green Connection established. Data ex-
change takes place.
off No connection.
SIII Off No communication with Sercos
orange, on Communication phase 0 active
orange, flashes
1x green*
Communication phase 1 active
orange, flashes
2x green*
Communication phase 2 active
orange, flashes
3x green*
Communication phase 3 active
green, on Communication phase 4 active
green/orange,
flashes
Device is in the Hot Plug phase 0
green, flashes
1x orange*
Device is in the Hot Plug phase 1
green, flashes
2x orange*
Device is in the Hot Plug phase 2
green, flashes RT status changed from Fast-Forward
to Loopback
red/orange,
flashes
Error in the application.
red/green,
flashes
Communication warning in the device
status
red, on Communication error
orange, flashes Device is identified.
red, flashes Watchdog Error
*Interval: 3 sec
Overview