KUSSMAUL 091-182-230 Series User manual

170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: [phone]
[email protected]
2 YEAR WARRANTY
File: 091-182-230-XX_revA
Rev: A
Revised By:
Date: 12-29-09
MODEL #: 091-182-230-XX
SUPER AUTO EJECT
AUTOMATIC SHORE LINE DISCONNECT
INSTRUCTION MANUAL

CAUTION
The AUTO EJECT must be
connected to the starter
circuit so that the solenoid is
energized only while the engine
is cranking. If the solenoid is
energized continuously it will
OVERHEAT and BURN OUT.
FAILURE TO FOLLOW
THIS CAUTION NOTE
WILL VOID THE
WARRANTY
AC Ground 70mm
AC Neutral 80mm
AC Line 150mm
Install Blue Ferrules
on end of wires
FIGURE 1 AC Wire Preparation
Install Blue 1/4”
Quick Disconnect on end of wire
AC Income Power to Vehicle
2

3
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: [phone]
[email protected]
INSTALLATION INSTRUCTIONS
1. Locate a convenient place on the vehicle to mount the AUTO EJECT. A minimum clearance of
4 5/8”(115mm) behind the mounting panel is required.
2. Place the Hole Template in position and center punch and drill in 6 places.
3. Mount the Auto Eject as shown in Figure 2.
4. Connect the DC wiring. Install the DC cable, use the 2 white connectors as shown in Figure 3.
USE #16 GAUGE WIRE OR HEAVIER.
5. Connect the AC wiring. Prepare the AC cable as shown in Figure 1.Then install the AC cable
as shown in Figure 3. USE #14 GAUGE WIRE OR HEAVIER.
6. Test installation by installing mating connector into the AUTO EJECT. Energizing the starter
should energize the solenoid and eject the connector.
7. Keep connector and contacts of the AUTO EJECT clean. Lubricate contacts bi-annually with
graphite petrolatum to insure free operation.
Note: USE ONLY CORD CONNECTOR (PLUG) SUPPLIEDWITHTHE AUTO EJECT
All connectors are not identical, using a substitute may result in unreliable
operations or failure of the AUTO EJECT to operate
SUPER AUTO EJECT
Truck Wall
Gasket
#M4 x 16mm
Pan Head
Screw
Weather
Proof Cover
Magnet captive in cover
when cover is installed
Ground
Chassis
Solenoid
Vehicle Starter
To Battery
AC Incoming
Power to Vehicle
Red
Black
FIGURE 2 Mounting

170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: [phone]
[email protected]
4
WIRING DIAGRAM
AC INPUT
DC INPUT
AC LINE
AC GROUND
AC NEUTRAL
BLACK WIRE
TRUCK GROUND
RED WIRE
TRUCK START
+VOLTS DC
BLUE FERRULES
INSTALL ON END
OF AC WIRE
PASS AC LINE
WIRE THROUGH
CABLE CLAMP
WHITE CONNECTORS
L/+
AC LINE
AC GROUND
AC NEUTRAL
BACK OF FEMALE CONNECTOR
FIGURE 3 Wiring
BACK OF AUTO EJECT
BLUE 1/4” QUICK
DISCONNECT
INSTALL ON
END OF WIRE
NOTE:
TIE WRAP WIRES
TOGETHER. MAKE
SURE ALL WIRING
IS CLEAR OF
MOVABLE
MECHANISM

5
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: [phone]
[email protected]
HOLE TEMPLATE
2.500 dia.
63.500
1.500 dia.
38.100
2.750
69.850
1.100
27.940
1.950
49.530
1.400
35.560
.187 dia.
4.750
AREA
REMOVE THIS
2 PLACES
HOLE TEMPLATE

6
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: [phone]
[email protected]
All Auto Ejects manufactured by Kussmaul Electronics Company Inc. are warranted
tobefreeofdefectsofmaterialorworkmanship.Liabilityislimitedtorepairingorreplacing
at our factory, without charge, any material or defects which become apparent in normal
usewithin2yearsfromthedatetheequipmentwasshipped.Equipmentistobereturned,
shipping charges prepaid and will be returned, after repair, shipping charges paid.
This warranty does not include normal wear and tear, pitting of the electrical con-
tacts, malfunction due to contamination of the mechanism, or solenoid overheating due
to improper installation.
KussmaulElectronicsCompany,Inc.shallhavenoliabilityfordamagesofanykindto
associatedequipmentarisingfromtheinstallationand/oruseoftheKussmaulElectronics
Company, Inc. products. The purchaser, by the acceptance of the equipment, assumes
all liability for any damages which may result from its installation, use or misuse, by the
purchaser, his or its employees or others
WARRANTY POLICY
DATE INSTALLED _______________________________________________________
INSTALLED BY _________________________________________________________
VEHICLE IDENTIFICATION _______________________________________________
VEHICLE OWNER _______________________________________________________
INSTALLATION RECORD