Kval ON-HD User manual

Innovation, Quality & Honesty
Operation Manual
Published: February 17, 2022
ON-HD Lift
ON-HD Operation Manual

KVAL ON-HD Operation Manual
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This Manual is confidential and contains proprietary information and intellectual
property of KVAL Inc., and is to be used solely by Customer as an operating manual
for KVAL Inc. machines. Neither this Manual nor any of the information contained
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written permission of KVAL Inc. For authorization to copy this information, please
call Kval Customer Support at [phone] or fax [phone]. Outside the
U.S. and Canada, call [phone].
Manual Part Number: DOC-207-1-OP
ON-HD is a trademark of Kval Incorporated.
Copyright 2022 Kval Incorporated. All rights reserved.
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rated products, contact the Customer Support Department
• Mailing address:
Customer Support Department
Kval Incorporated
825 Petaluma Boulevard South
Petaluma, CA 94952
• Phone and Fax:
In the U.S and Canada, call [phone] or fax [phone]
Outside the U.S. and Canada, call [phone] or fax [phone]
• Business hours:
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• Email: [email protected]

KVAL ON-HD Operation Manual
KVAL ON-HD Operation Manual
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KVAL ON-HD Operation Manual

Table of Contents
KVAL ON-HD Lift Manual
Chapter 1 Introduction to the ON-HD Lift
Overview of the ON-HD Lift ..................................................... 1-2
About this Manual.................................................................................1-3
Safety First!.............................................................................. 1-4
Safety Sheet Sign-Off Sheet.................................................................1-4
Safety Terminology of Labels................................................................1-4
Safety Guidelines..................................................................................1-4
Safety First!.............................................................................. 1-6
Safety Sheet Sign-Off Sheet.................................................................1-6
Safety Terminology of Labels................................................................1-6
Safety Guidelines..................................................................................1-6
Lockout-Tagout Guidelines ...................................................... 1-10
Follow the P-R-O-P-E-R lockout rule of thumb...................................1-10
Lockout Tagout Procedure....................................................... 1-11
Pre-Steps Before Lockout Tagout.......................................................1-11
Lockout Tagout Power ........................................................................1-11
Lockout Tagout Air Supply ..................................................................1-12
Start Maintenance...............................................................................1-12
Post Maintenance Steps.....................................................................1-12
Zero-Energy to Start-Up .......................................................... 1-13
Getting Help from Kval............................................................. 1-15
Kval Return and Warranty Policy............................................. 1-16
Send the Item .....................................................................................1-16
Acceptance of Return .........................................................................1-16
Refund Turnaround Time....................................................................1-16
Kval Errors..........................................................................................1-16
Customer Errors .................................................................................1-17
Shipper Errors.....................................................................................1-17
Warranty Replacement Parts..............................................................1-17
How to Download the Service Application ............................... 1-18
Download Application .........................................................................1-18
Safety Sign-Off Sheet .............................................................. 1-21
A Note to the Operator........................................................................1-21
Chapter 2 Operation of the ON-HD Lift
About the ON-HD Lift............................................................... 2-2
Initial Powering Operations for the ON-HD Lift ........................ 2-3

KVAL ON-HD Lift Manual
Table of Contents
How to Power Up the ON-HD Lift .........................................................2-3
Home the Machine Line........................................................................2-4
How to Power Down the Machine.........................................................2-4
About Emergency Shutdown and Recovery.........................................2-5
To Resume Normal Operation after an E-Stop.....................................2-5
Other Safety Controls ...........................................................................2-5
About Controls on ON-HD Lift ................................................. 2-6
ON-HD Lift Main Control.......................................................................2-6
Controls at the Main Panel ...................................................................2-6
Staging Area Controls.............................................................. 2-7
About the ON-HD Lift Process................................................. 2-8
Summary of the Interface ........................................................ 2-9
Machine Control and Calibration Screens ............................................2-9
Universal Controls ................................................................... 2-10
About Machine Status Feedback........................................................2-10
Request Access and Cancel Operation ..............................................2-10
About the Jump, Reset, and Home Buttons .......................................2-11
About the ON-HD Lift Main Screen.......................................... 2-12
About the ON-HD Lift Main Control Screen........................................2-12
About the ON-HD Lift Manual Operation Screen .................... 2-14
About the ON-HD Lift Manual Control Screen....................................2-14
About the ON-HD Lift Calibration Screen ................................ 2-16
The Calibration Screen.......................................................................2-16
Entering Calibration Offsets................................................................2-17
About the ON-HD Lift Diagnostic Screen................................. 2-20
About the ON-HD Lift Manual Control Screen....................................2-20
Description of the Light Tower ................................................ 2-21
About the Safety Curtain.......................................................... 2-22
If the Field is Broken...........................................................................2-22
To Resume Normal Operation after an Field is Broken ......................2-22
Location of Safety Curtain on the ON-HD Lift.....................................2-23
Chapter 3 Tour of the ON-HD Lift
Identification of Key Parts of the ON-HD Lift ........................... 3-2
ON-HD Lift Top View.............................................................................3-2
About the Lift Assembly ........................................................... 3-3
Boom Assembly ....................................................................................3-3
Carriage Assembly................................................................................3-4

Table of Contents
KVAL ON-HD Lift Manual
About the Grabber ................................................................................3-5
About the Feed Table............................................................... 3-6
About Controls on ON-HD Lift ................................................. 3-7
ON-HD Lift Main Control.......................................................................3-7
Staging Area Controls...........................................................................3-9
About the Safety Curtain.......................................................... 3-10
If the Field is Broken...........................................................................3-10
To Resume Normal Operation after an Field is Broken ......................3-10
Location of Safety Curtain on the ON-HD Lift.....................................3-11
About the Electrical Panels...................................................... 3-12
The Light Tower ..................................................................................3-13
About the Nodes.................................................................................3-13
Graphical Sample of Node Connections and Power Distribution .......3-14

KVAL ON-HD Lift Manual
Table of Contents

KVAL ON-HD Operation Manual
1-1
CHAPTER 1 Introduction to the ON-HD Lift
Chapter 1 at a Glance
The following information is available in this chapter:
TABLE 1- 1. Summary of Chapter
Section Name Summary Page
Overview of the ON-HD
Door System
This section provides an overview of the
machine. It includes a general description
and a table of available options
page 1-2
Safety First! IMPORTANT safety information is described
in this section
page 1-6
Lockout-Tagout Guidelines Procedures describing Lockout Tagout. page 1-10
Zero-Energy to Start-Up Procedure to power up your machine for the
first time.
page 1-13
Getting Help from KVAL This section describes the method to contact
the KVAL service center for help. The section
includes how to get information from the
specification plate tor provide to KVAL, ser-
vice center hours, and return procedures
page 1-15
Safety Sign-Off Sheet A record to track operators that are trained
on the machine.
page 1-21

Overview of the ON-HD Lift
KVAL ON-HD Operation Manual
1-2
Overview of the ON-HD Lift
The ON-HD Lift is a vacuum lifting system
that is combined with AC servo motors for
vertical and horizontal movement which
ensures accurate and smooth positioning.
The power conveyor tables feature pop-up
jump belt systems to properly align doors
against edge guides for in-feed and re
stacking.