Atlas BP10000 User manual

Rev. 7/18/2019
Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Contents
General Information. . . . . . . . . . 5
Product Identication . . . . . . . . . 8
Packing / Transport / Storage . . . . . 9
Lift Description . . . . . . . . . . . .11
Technical Specication. . . . . . . . . 12
Safety . . . . . . . . . . . . . . . .17
Installation . . . . . . . . . . . . . . 20
Operation And Use . . . . . . . . . . 30
Maintenance . . . . . . . . . . . . .32
Troubleshooting. . . . . . . . . . . . 34
Parts Lists . . . . . . . . . . . . . . 35
Warranty . . . . . . . . . . . . . . . 45

4
BP10000
Printing Characters And Symbols
Throughout this manual, the following symbols and
printing characters are used to facilitate reading:
Indicates the operations which
need proper care
Indicates prohibited
Indicates a possibility of danger to
the operators
BOLD
TYPE Important information
WARNING: before operating the lift and
carrying out any adjustments, read carefully
chapter 7 “Installation” where all operations
for a properly functioning lift are shown.

General Information 5
BP10000
General Information
This chapter contains warning instructions to operate the lift properly and
prevent injury to operators or objects. This manual has been written to be used
by shop technicians in charge of the lift (operator) and routine maintenance
technician (maintenance operator). The operating instructions are considered to
be an integral part of the machine and must remain with it for its whole useful
life. Read every section of this manual carefully before operating the lift and
unpacking. It provides helpful information about:
• Safety Of People
• Safety Of The Lift
• Safety Of Lifted Vehicles
The company is not liable for possible problems, damage, accidents, installation,
etc. resulting from failure to follow the instructions contained in this manual.
Only skilled technicians of AUTHORIZED DEALERS or SERVICE CENTERS
AUTHORIZED by the manufacturer shall be allowed to carry out lifting, transport,
assembling, installation, adjustment, calibration, settings, extraordinary
maintenance, repairs, overhauling and dismantling of the lift.
The manufacturer is not responsible for possible damage to people,
vehicles or objects if said operations are carried out by unauthorized
personnel or the lift is improperly used.
Any use of the lift by operators who are not familiar with the instructions and
procedures contained herein is unauthorized.
1.1 Manual Keeping
For a proper use of this manual, the following is recommended:
• Keep the manual near the lift, in an easily accessible place.
• Keep the manual in an area protected from the damp.
• Use this manual properly without damaging it.
• Any use of the machine made by operators who are not familiar with the
instructions and procedures contained herein shall be forbidden.
This manual is an integral part of the lift: it shall be given to the new owner if
and when the lift is resold.

General Information 6
BP10000
1.2 Obligation In Case Of Malfunction
In case of machine malfunction, follow the instructions
contained in the following chapters.
1.3 Cautions For The Safety Of The Operator
Operators must not be under the inuence of sedatives, drugs or alcohol when
operating the machine.
Before operating the lift, operators must be familiar with
the position and function of all controls, as well as with the
machine features shown in the chapter “Operation and use”
1.4 Warnings
Unauthorized changes and/or modications to the machine
relieve the manufacturer of any liability for possible damages to
objects or people. Do not remove or make inoperative the safety
devices, this would cause a violation of safety at work laws and
regulations.
Any other use which differs from that provided for by the
manufacturer of the machine is strictly forbidden.
The use of non genuine parts may cause damage to people or
objects
1.5 Scrapping
When your machine’s working life is over and it can no longer be used, it must
be made inoperative by removing any connection to power sources. These
units are considered as special waste material, and should be broken down into
uniform parts and disposed of in compliance with current laws and regulations. If
the packing are not polluting or non-biodegradable, deliver them to appropriate
handling station.

General Information 7
BP10000
Declaration Of Warranty And Limitation Of Liability
The manufacturer has paid proper attention to the preparation of this manual.
However, nothing contained herein modies or alters, in any way, the terms
and conditions of manufacturer agreement by which this lift was acquired, nor
increase, in any way, manufacturer’s liability to the customer.
To The Reader
Every effort has been made to ensure that the information contained in this
manual is correct, complete, and up-to date. The manufacturer is not liable for
any mistakes made when drawing up this manual and reserves the right to make
any changes due the development of the product, at any time.

Product Identification 8
BP10000
Product Identication
The identication data of the machine are shown in the serial plate placed on the
power side column.
Use the identication tag on the lift column to order spare
parts and when getting in touch with the manufacturer
(inquiry). The removal of this label is strictly forbidden.
Machines may be updated or slightly modied from an aesthetic point of view
and, as a consequence, they may present different features from these shown,
this without prejudicing what has been described herein.
2.1 WarrantyCerticate
The warranty is valid for a period of 12 months starting from the date of
the purchase invoice. The warranty will come immediately to an end when
unauthorized modications to the machine or parts of it are carried out. The
presence of defects in workmanship must be veried by the Manufacturer’s
personnel in charge.
2.2 Technical Servicing
For all servicing and maintenance operations not specied or shown in these
instructions, contact your Dealer where the machine has been bought or the
Manufacturer’s Commercial Department.

Packing / Transport / Storage 9
BP10000
Packing / Transport / Storage
Only skilled personnel who are familiar with the lift and this manual shall
be allowed to carry out packing, lifting, handling, transport and unpacking
operations.
3.1 Packing
The packing of the lift is delivered in following components:
• 1 base unit packed in a steel frame, wrapped up in non-scratch material,
including all the accessories.
• 1 power unit packed in a carton box.
Figure 1 - Packages
3.2 Lifting And Handling
When loading/unloading or transporting the equipment to the site, be sure to
use suitable loading (e.g. cranes, trucks) and hoisting means. Be sure also to
hoist and transport the components securely so that they cannot drop, taking
into consideration the package’s size, weight and center of gravity and it’s fragile
parts.

Packing / Transport / Storage 10
BP10000
3.3 Storage And Stacking Of Packages
Packages must be stored in a covered place, out of direct sunlight and in low
humidity, at a temperature between -10°C and +40°C.
3.4 Delivery And Check Of Packages
When the lift is delivered, check for possible damages due to transport and
storage; verify that what is specied in the manufacturer’s conrmation of order
is included. In case of damage in transit, the customer must immediately inform
the carrier of the problem.
Packages must be opened paying attention not to cause damage to people (keep
a safe distance when opening straps) and parts of the lift (be careful the objects
do not drop from the package when opening).

Lift Description 11
BP10000
Lift Description
The lift is suitable for lifting motor vehicles having maximum weight as described
in the nameplate on the power side column of the lift. All mechanical parts
such as columns, carriages and lift arms have been built in steel plate to make
the frame stiff and strong while keeping a low weight. The electro hydraulic
operation is described in detail in chapter 8.
This chapter describes the lift’s principal elements, allowing the user to be
familiar with the machine. As shown in gure 2, the lift is composed of two
columns: power-side column (1) and off-side column (2), each equipped with a
carriage (3) and a pair of lifting arms (4) with the adaptor (5) anchored to the
ground by means of base plates of columns. The base plate (6) is used to protect
routed lines between columns. Raising motion is carried out by pushing the lifting
button on a power unit (7) which delivers the hydraulic uid to cylinders inside
the columns to act on the chain system to raise the lift. Lowering the vehicle
by pushing down the lowering handle on the power unit while holding down the
safety lock handle (8). The synchronization is controlled by the equalizer cables.
The arm safety can be engaged automatically when the lift is raised.
Figure 2 – Lift

Technical Specification 12
BP10000
Technical Specication
5.1 Size And Main Features
CAPACITY 10000 lbs
Max. stroke 37”
Max. lifting height with no pad extension 77 3/8”
Min. adaptor height 4”
Overall height 111 7/8”
Overall width 139 1/8”
Lifting time 65 S
Lowering time 50 S
Noise level 75 dB(A)/1m
Working temperature -10 °C - 40 °C
Average weight of package 1620 lbs
5.2 Electric Motor
Voltage 220V/60Hz/1Ph
Power 2.2kw
N° Poles 2
Speed 3450 rpm
Motor enclosure type B14
Insulation class IP 54
Motor connection must be carried out referring to the attached wiring diagrams
the gure 6. The motor direction of rotation is shown in the label placed on
the motor. Before use of the lift, make sure to check if the motor specication
shown in the nameplate of the motor conforms to the local electric supply. If
there is over 10% uctuation on the electrical power supply, it is suggested to
use the voltage stabilizer to protect the electrical components and system from
overloading.

Technical Specification 13
BP10000
5.3 Pump
Type Gear
Flow rate 2.1 cm3/g
Continuous working pressure 200 bar
Peak pressure 220 bar
Figure 3 – Layout

Technical Specification 14
BP10000
5.4 Hydraulic Power Unit
Figure 4 – Hydraulic Power Unit
5.5 Oil
Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules (HM
class). The oil with features similar to those shown in the table is recommended.
Test standards Features Value
ASTM D 1298 Density 20°C 0.8 kg/l
ASTM D 445 Viscosity 40°C 32 cSt
ASTM D 445 Viscosity 100°C 5.43 cSt
ASTM D 2270 Viscosity index 104 N°
ASTM D 97 Pour point ~ 30 °C
ASTM D 92 Flash point 215 °C
ASTM D 644 Neutralization number 0.5 mg KOH/g
Change hydraulic oil at 1 year intervals

Technical Specification 15
BP10000
Figure 5 - Hydraulic Plan
1Oil lter 6 Hydraulic cylinder
2 Gear pump 7 Pressure overload valve
3 Flow restrictor 8 Manual lowering valve
4 Non return valve 9 Motor
5 Lowering speed control valve 10 Startup valve

Technical Specification 16
BP10000
Figure 6 – Electrical Diagram (220V/50Hz/60Hz/1Ph)

Safety 17
BP10000
Safety
Read this chapter carefully and completely because it contains important
information for the safety of the operator and the person in charge of
maintenance.
The lift has been designed and built for lifting vehicles and
making them stand above level in a closed area. Any other use
is forbidden.
The manufacturer is not liable for possible damages to people,
vehicles or objects resulting from an improper or unauthorized
use of the lift.
For operator and people safety, a square space for a safety area at least 3 feet
free away from the lift must be vacated during lifting and lowering. The lift must
be operated only from the operator’s control site in this safety area.
Operator’s presence under the vehicle, during working, is only admitted when
the vehicle is lifted and the safety lock is engaged.
Never use the lift when safety devices are off-line. People, the
lift, and the vehicles lifted can be seriously damaged if these
instructions are not followed.
6.1 General Warnings
The operator and the person in charge of maintenance must follow accident-
prevention laws and rules in force in the country where the lift is installed.
They also must carry out the following:
• Neither remove nor disconnect hydraulic, electric or other safety devices;
• Carefully follow the safety indications applied on the machine and included
in the manual;
• Observe the safety area during lifting;
• Be sure the motor of the vehicle is off, the gear engaged and the parking
brake put on;

Safety 18
BP10000
• Be sure only authorized vehicles are lifted without exceeding the maximum
lifting capacity;
• Verify that no one is on the arms during lifting or standing.
6.2 Safety Device
To avoid overloading and possible breaking, the following safety devices have
been used:
• A pressure overload valve built inside the hydraulic power unit to prevent
excessive weight.
The pressure overload valve has been preset by the
manufacturer to a proper pressure. DO NOT try to adjust it to
overrun the rated lifting capacity.
• Mechanical safeties built in each carriage with automatic engagement for
lifting safety.
It is strictly forbidden to modify any safety device. Always
ensure the safety device for proper operation during the service.

Safety 19
BP10000
6.3 Safety Signs
All safety warning signs (ref. gure 7) displayed on the lift are with the purpose
to draw the operator’s attention to dangerous or unsafe situations. The labels
must be kept clean and they have to be replaced if detached or damaged. Read
the meaning of the labels carefully and memorize it.
Figure 7 – Safety Signs

Installation 20
BP10000
Installation
Only skilled technicians, appointed by the manufacturer, or by
authorized dealers, must be allowed to carry out installation.
Serious damage to people and to the lift can be caused if
installations are made by unskilled personnel.
Always refer to the exploded views attached during installation.
7.1 Tool Required
Rotary Hammer Drill D.20 Hex-Key/Allen Wrench Set
Masonry Bit Crow Bar For Shim Installation
Hammer Chalk Line
Level Medium Cross Screwdriver
Open-End Wrench Set Medium Flat Screwdriver
Medium Crescent Wrench Tape Measure
7.2 Checking For Room Suitability
The lift has been designed to be used in covered and sheltered places free of
overhead obstructions. The place of installation must not be next to washing
areas, painting workbenches, solvent or varnish deposits. The installation
near to rooms, where a dangerous situation of explosion can occur, is strictly
forbidden. The relevant standards of the local Health and Safety at Work
regulations, for instance, with respect to minimum distance to wall or other
equipment, escapes and the like, must be observed.
7.3 Lighting
Lighting must be carried out according to the effective regulations of the place of
installation. All areas next to the lift must be well and uniformly lit.