Terex SX135XCH-101 Installation and operating manual

Service and Repair Manual
Serial Number Range
SX™-135 XC™
SX135XCH-101
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1263383GT
Rev C5
December 2018

Service and Repair Manual December 2018
Introduction
ii SX™-135 XC™ Part No. 1263383GT
Intr od ucti o n Intr od ucti o n
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
procedure.
This manual provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2016 by Terex Corporation
1263383GT Rev C, June 2017
First Edition, Third Printing
Genie is a registered trademark of Terex South Dakota, Inc. in
the U.S.A. and many other countries.
"SX" and "XC" are trademarks of Terex South Dakota, Inc.

December 2018 Service and Repair Manual
Introduction
Part No. 1263383GT SX™-135 XC™ iii
Revision History
Revision Date Section Procedure / Page / Description
A 10/2016 Initial Release
B 1/2017 Cover Changed part number from 1263382GT to 1263383GT
Repair How to Adjust Load Cell Pre-load
Update Function Manifold, Steer Manifold
B1 1/2017 Specifications Platform rotator torque
C 5/2017 Repair 1-2 Joysticks
2-5 Platform Overload System
3-6 Jib Boom Bellcrank Angle Sensor
4-6 Primary Boom Angle Sensor
4-7 Boom Length Sensor
6-4 Full Machine Calibration
9-2 Turntable Level Sensor
10-2 Axle Angle Sensors
Display Module - Boom Function Speeds
Display Module - Sensor Calibration
Display Module - Options
C1 7/2017 Repair Control System Numerical Fault Codes
Generator Manifold
Schematics Hydraulic Schematic
C2 11/2017 Fault Codes Updated references to LSB2RO
Schematics Updated references to LSB2RO
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual December 2018
Introduction
iv SX™-135 XC™ Part No. 1263383GT
Revision History
Revision Date Section Procedure / Page / Description
C3 8/2018 Fault Codes Added LSB1RS/LSJ1RO Cross-check, Jib Bellcrank Loop
Valve, Platform Level Loop Valve, Axle Retract Enable
Valve, Fuel Level Sensor
C4 12/2018 Specifications Rotate drive hub torque value
C5 12/2018 Repair 10-1 Cal. All Steer Sensors
Reference Examples:
Section – Maintenance, B-3
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

December 2018 Service and Repair Manual
Introduction
Part No. 1263383GT SX™-135 XC™ v
Serial Number Legend
1 Model
2 Facility code
3 Sequence number
4 Serial label (located under cover)
5 Serial number (stamped on chassis)

Service and Repair Manual December 2018
Safety Rules
vi SX™-135 XC™ Part No. 1263383GT
Section 1 Safet y R ul es
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

December 2018 Service and Repair Manual
Safety Rules
Part No. 1263383GT SX™-135 XC™ vii
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure tho
roughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol
—
used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury
or death.
Indicates a imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially
hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other protective clothing if the
situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an
approved fire extinguisher within easy
reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine
components and cau
se damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or
straps that are in good condition and of
ample capacity.
Be sure that fas
teners intended for one
time use (i.e., cotter pins and self
-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be
environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.

December 2018
Table of Contents
viii SX™-135 XC™ Part No. 1263383GT
Introduction Introduction...........................................................................................................ii
Important Information ............................................................................................. ii
Find a Manual for this Model .................................................................................. ii
Revision History..................................................................................................... iii
Serial Number Legend............................................................................................v
Section 1 Safety Rules .........................................................................................................vi
General Safety Rules ............................................................................................ vi
Section 2 Specifications .......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................2
Hydraulic Oil Specifications ....................................................................................3
Hydraulic Component Specifications......................................................................6
Manifold Component Specifications .......................................................................7
Deutz TD2011L04i Engine Specifications ..............................................................8
Deutz TD 2.9 Engine Specifications .......................................................................9
Perkins 1104D-44T Engine Specifications ...........................................................10
Perkins 854F-34T Engine Specifications .............................................................12
Machine Torque Specifications ............................................................................13
Hydraulic Hose and Fitting Torque Specifications................................................14
Torque Procedure.................................................................................................15

December 2018
Table of Contents
Part No. 1263383GT SX™-135 XC™ ix
Section 3 Repair Procedures .............................................................................................17
Introduction...........................................................................................................17
Platform Controls ...............................................................................................19
1-1 Platform Circuit Board ....................................................................................19
How to Remove the LED Circuit Board...........................................................20
1-2 Joysticks.........................................................................................................20
How to Reset a Proportional Valve Coil Default .............................................23
How to Set the Function Thresholds and Default Functions Speeds .............24
How to Adjust the Function Speeds ................................................................26
How to Adjust the Function Ramp Rate Setting..............................................27
Platform Components........................................................................................28
2-1 Platform ..........................................................................................................28
2-2 Platform Leveling Cylinder .............................................................................29
2-3 Platform Rotator .............................................................................................30
How to Bleed the Platform Rotator..................................................................31
2-4 Platform Level Sensor....................................................................................32
2-5 Platform Overload System .............................................................................33
How to Calibrate the Platform Overload System ............................................33
How to Perform a Zero Load Cell Calibration .................................................35
How to Replace the Platform Overload Load Cell ..........................................36
2-6 Platform Overload Recovery Message ..........................................................36
Jib Boom Components ......................................................................................38
3-1 Jib Boom ........................................................................................................39
3-2 Jib Boom Lift Cylinder ....................................................................................41
3-3 Jib Boom Level Cylinder ................................................................................42
3-4 Jib Boom Extension Cylinder .........................................................................43
3-5 How to Remove the Jib Boom Bellcrank........................................................45
3-6 Jib Boom Bellcrank Angle Sensor..................................................................46

December 2018
Table of Contents
x SX™-135 XC™ Part No. 1263383GT
Boom Components ............................................................................................49
4-1 Primary Boom Cable Track ............................................................................50
4-2 Primary Boom.................................................................................................53
How to Remove the Primary boom .................................................................54
How to Disassemble the Primary Boom..........................................................56
4-3 Primary Boom Lift Cylinder.............................................................................59
4-4 Extension Cylinder .........................................................................................61
4-5 Boom Extend and Retract Cables..................................................................63
How to Replace the Boom Extend/Retract Cables .........................................66
4-6 Primary Boom Angle Sensor ..........................................................................67
4-7 Boom Length Sensor......................................................................................69
Engines................................................................................................................71
5-1 RPM Adjustment ............................................................................................71
5-2 Flex Plate........................................................................................................71
How to Install the Flex Plate............................................................................72
Ground Controls.................................................................................................73
6-1 Bypass/Recovery Key Switch.........................................................................73
6-2 Circuit Boards .................................................................................................75
6-3 Membrane Decal ............................................................................................77
6-4 Full Machine Calibration.................................................................................78
Display Module ...................................................................................................79
Hydraulic Pumps ................................................................................................86
7-1 Function Pump ...............................................................................................86
How to Prime the Function Pump ...................................................................87
How to Adjust the Function Pump Standby Pressure .....................................87
How to Adjust the Function Pump Pressure Compensator.............................89
7-2 Drive Pump.....................................................................................................90
How to Prime the Drive Pump .........................................................................92

December 2018
Table of Contents
Part No. 1263383GT SX™-135 XC™ xi
Manifolds.............................................................................................................94
8-1 Function Manifold Components .....................................................................94
8-2 Valve Adjustments - Function Manifold..........................................................98
8-3 Jib Manifold Components.............................................................................100
8-4 Platform and Rotator Manifold Components................................................102
8-5 Steer and Axle Manifold Components .........................................................104
8-6 Function Enable Manifold.............................................................................108
8-7 Valve Adjustments - Steer and Axle Manifold..............................................109
8-8 Traction Manifold Components ....................................................................110
8-9 Valve Adjustments - Traction Manifold ........................................................114
8-10 Generator Manifold Component.................................................................115
8-11 Valve Coils .................................................................................................116
Turntable Rotation Components ....................................................................118
9-1 Turntable Rotation Assembly .......................................................................118
How to Adjust the Turntable Rotation Gear Backlash ..................................119
9-2 Turntable Level Sensor ................................................................................120
Axle Components.............................................................................................123
10-1 Steer Sensors ............................................................................................123
How to Calibrate All Steer Sensors...............................................................125
10-2 Steer Cylinders...........................................................................................128
10-3 Axle Extension Cylinders ...........................................................................128
10-4 Axle Angle Sensors....................................................................................129
Generators ........................................................................................................132
11-1 Welder Generator.......................................................................................132
Section 4 Fault Codes .......................................................................................................133
Introduction.........................................................................................................133
Control System Fault Codes ...........................................................................134
Fault Matrix.........................................................................................................153
Fault Code Source .............................................................................................154
Deutz TD 2.9 L4 Engine Fault Codes ................................................................157
Perkins 854F-34T Engine Fault Code................................................................172

December 2018
Table of Contents
xii SX™-135 XC™ Part No. 1263383GT
Section 5 Schematics........................................................................................................180
Introduction .........................................................................................................180
Wire Circuit Legend ............................................................................................181
Wire Color Legend..............................................................................................185
Limit Switches and Angle Sensors .....................................................................189
Circuit Connector Legend...................................................................................193
Connector Pin Legend........................................................................................196
VEC Module - Deutz TD2011L04i and Perkins 1104D-44T Models ..................210
VEC Module - Deutz TD2.9 Models ...................................................................211
VEC Module - Perkins 854F Models ..................................................................212
Telematics Connector Pin Legend .....................................................................213
Electrical Symbols Legend .................................................................................214
Hydraulic Symbols Legend.................................................................................215
Generator Receptacle Wiring - ANSI/CSA .........................................................216
Generator Receptacle Wiring - CE.....................................................................217
Generator Receptacle Wiring - AUS ..................................................................218
Perkins 1104D-44T Engine Electrical Schematic...............................................220
Perkins 1104D-44T Engine Electrical Schematic...............................................221
Perkins 854F-34T Engine Electrical Schematic .................................................224
Perkins 854F-34T Engine Electrical Schematic .................................................225
Perkins 854F-34T Engine Harness ....................................................................228
Deutz 2.9TF Engine Harness .............................................................................229
Deutz TD2.9 Engine Electrical Schematic..........................................................232
Deutz TD2.9 Engine Electrical Schematic..........................................................233
Hydraulic Schematic...........................................................................................235
Electrical Schematic ...........................................................................................237

December 2018 Service and Repair Manual
Specifications
Part No. 1263383GT SX™-135 XC™ 1
Section 2 Speci fi c ati ons
Machine Specifications
Tires and wheels
Tire size
445D50/710, FF
Tire ply rating
18
Tire weight, new foam
-filled
(minimum)
850 l
bs
386 k
g
Overall tire diameter
45.47 i
n
115.5 c
m
Wheel diameter
28 i
n
71.1 c
m
Wheel width
15 i
n
38.1 c
m
Wheel lugs
10 @ 3/4 -
16
Lug nut torque, dry
320 ft-
lbs
434 Nm
Fluid capacities
Fuel tank
40 g
al
151 liters
Hydraulic tank
60 g
al
227 liters
Hydraulic system (including tank)
138 g
al
522 liters
Drive hubs
67 f
l oz
1981 c
c
Turntable rotation drive hub
43 f
l oz
1262 c
c
Drive hub oil type: SAE 9
0 multipurpose hypoid gear oil
API service classification GL5
For operational specifications, refer to the
Operator's Manual.

Service and Repair Manual December 2018
Specifications
2 SX™-135 XC™ Part No. 1263383GT
Performance Specifications
Drive speed, maximum
Stowed position, high speed
2.7 m
ph
3.7 k
m/h
40 ft / 9 - 12 s
ec
12.2 m / 9 - 12 s
ec
Raised or extended
0.4 mph
0.65 km/h
18 ft / 31 -34 sec
5.5 m / 31 - 34 sec
Braking distance, maximum
High range on paved surface
6 ft / 2
m
Gradeability
Refer to Operator's Manual
Boom function speeds, maximum from platform
controls
Jib boom up/down (retracted)
60 - 65 s
ec
Jib boom up/down (extended)
120 - 130 s
ec
Jib boom extend/retract
(full extend to full retract)
50 - 60 s
ec
Primary boom extend/retract
30 - 33 s
ec /
0 - 100 in / 254 c
m
Primary boom up/down (stowed)
88 - 94 s
ec / 75°
Primary boom up/down
string pot = 13
8 in / 351 cm
26 - 29 sec
/ 10°
Primary boom up/down
string pot = 20
2 in / 513 cm
24 - 27 s
ec / 10°
Primary boom up/down
string pot = 26
8 in / 681 cm
34 - 37 s
ec / 10°
Primary boom up/down
string pot = 35
7 in / 907 cm
21 - 24 s
ec / 5°
Turntable rotate,drive enable to
drive
enable (30°) fully stowed
17 - 23 s
ec
Turntable rotate, drive enable to
drive enable (30°)
string pot = 1
2 in / 30.5 cm
28 - 34 s
ec
Turntable rotate, drive enable to
drive enable (30°)
string pot = 13
7 in / 348 cm
48 - 54 s
ec
For operational specifications, refer to the
Operator's Manual.

December 2018 Service and Repair Manual
Specifications
Part No. 1263383GT SX™-135 XC™ 3
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have
the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibition, seal
conditioning, and foam and aeration suppression
properties.
Cleanline
ss level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V
46
Shell Tellus S4 VX 32 Shell
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Optional fluids may not have
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond it's
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Do not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are mixed, insoluble
materials may form and deposit
in the hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV

Service and Repair Manual December 2018
Specifications
4 SX™-135 XC™ Part No. 1263383GT
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of
Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage

December 2018 Service and Repair Manual
Specifications
Part No. 1263383GT SX™-135 XC™ 5
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F /
100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operating
temperature
103°F / 75°C
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
189°F / 87°C

Service and Repair Manual December 2018
Specifications
6 SX™-135 XC™ Part No. 1263383GT
Hydraulic Component
Specifications
Drive Pump
Type: bi
-directional variable displacement piston pump
Displacement per revolution
2.8 c
u in
46 c
c
Flow rate @ 245
0 rpm 30 g
pm
114 L/min
Drive pressure, maximum
3625 p
si
250 b
ar
Charge Pump
Type
gerotor
Displacement per revolution
0.85 c
u in
13.9 c
c
Flow rate @ 245
0 rpm 9 g
pm
34 L/min
Charge pressure @ 245
0 rpm
Neutral position
315 p
si
21.7 b
ar
Function pump
Type
variable
displacement
piston pump
Displacement per revolution
0 to 2.8 cu
in
0 to 45 c
c
Flow rate @ 245
0 rpm 0 to 29 g
pm
0 t
o 109.7 L/min
Pressure, maximum
2900 p
si
200 b
ar
Pressure compensator
2900 p
si
200 b
ar
Standby pressure
350 p
si
24 b
ar
Auxiliary Pump
Type
fixed displacement
gear pump
Displacement per revolution
0.15 c
u in
2.47 c
c
Function manifold
System relief valve pressure,
maximum
3200 p
si
221 b
ar
Primary boom extend relief pressure
(measured at
PTEST port)
2350 p
si
162 b
ar
Platform Manifold
Platform rotate and platform level
flow regulator
0.2 g
pm
0.76
L/min
Steer/Axle Manifold
Axle extend relief pressure
2400 p
si
165 b
ar
Traction Manifold
Hot oil relief pressure
240 p
si
16.5 b
ar

December 2018 Service and Repair Manual
Specifications
Part No. 1263383GT SX™-135 XC™ 7
Brakes
Brake relief pressure
160 p
si
11 b
ar
Drive Motors
Displacement per revolution
high speed:
1.19 c
u in
19.5 c
c
Displacement per revolution
low speed
2.7 c
u in
45 c
c
Hydraulic Filters
High pressure filter:
Beta 5 ≥ 1000
High pressure filter bypass pressure
102 p
si
7 b
ar
Medium pressure filter
Beta 3 ≥ 200
Medium pressure filter bypass
pressure
51 p
si
3.5 b
ar
Hydraulic tank return filter
10 m
icron with
25 psi / 1.7 b
ar
bypass
Drive motor case drain return filter
Beta 10 ≥ 2
Manifold Component
Specifications
Plug torque
SAE No. 2
36 in-
lbs / 4 Nm
SAE No. 4
10 ft-
lbs / 13 Nm
SAE No. 6
14 ft-
lbs / 19 Nm
SAE No. 8
38 ft-
lbs / 51 Nm
SAE No. 10
41 ft-
lbs / 55 Nm
SAE No. 12
56 ft-
lbs / 76 Nm

Service and Repair Manual December 2018
Specifications
8 SX™-135 XC™ Part No. 1263383GT
Deutz TD2011L04i Engine
Displacement
220.9 c
u. in
3.62 liters
Number of cylinders
4
Bore and
Stroke 3.78 x 4.92 i
nches
96 x 125 m
m
Horsepower net intermittent @
240
0 rpm
74 h
p
55 k
W
Induction system
turbocharged
Firing order
1 - 3 - 4 -
2
Low idle
1300 r
pm
High idle
2450 r
pm
Compression ratio
17.5:1
Compression pressure pressure (psi or
bar) of the
lowest cylinder must be at least 75% of the highest
cylinder
Governor
centrifugal
mechanical
Valve Clearance, cold
Intake
0.012 i
n
0.3 m
m
Exhaust
0.020 i
n
0.5 m
m
Lubrication system
Oil pressure, hot (@ 200
0 rpm) 40 to 60 p
si
2.8 to 4.1 b
ar
Oil capacity (including filter)
12.8 q
uarts
12.1 liters
Oil viscosity requirements
-
22°F to 86°F / -30°C to 30°C 5W-
30
(synthetic)
-
4°F to 104°F / -20°C to 40°C 10W-
40
Above 5°F /
-15°C 15W-
40
Unit ships with 15W
-40. Extreme operating
temperatures may require the use of alternative
engine oils. For oil requirements, refer to the
Engine Operator Manual for your engine.
Oil temperature switch
Installation torque
8 - 18 ft-
lbs
11 -
24 Nm
Temperature switch point
275°F
135°C
Oil
Pressure switch
Installation torque
8 - 18 ft-
lbs
11 -
24 Nm
Pressure switch point
22 p
si
1.5 b
ar
Fuel injection system
Motorpal
Injection pump pressure, maximum
15,000 p
si
1034 b
ar
Injector opening pressure
3046 p
si
210 b
ar
Fuel requirement
For
fuel requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Current draw, normal load
140 -
200A
Cranking speed
250 - 350 r
pm
Battery
– Auxiliary power units
Type
6V DC
Quantity
2
Battery capacity, maximum
285 AH
Reserve
capacity @ 25A rate 745 m
inutes
Battery
– Engine starting and control system
Type
12V DC, Group 31
Quantity
1
Battery capacity, maximum
1000A
Reserve capacity @ 25A rate
200 Minutes
Alternator output
80A @ 14V DC
Fan belt deflection
3/8 to 1/2 i
nch
9 to 12 m
m