Kverneland EDW2 User manual

TSM Electronics weighing spreaders EDW2
Date December 2018
Subject Electronic weighing spreaders
Place Kverneland Group Nieuw-Vennep BV
Hoofdweg 1278
2153 LR Nieuw-Vennep
The Netherlands
Details Technical Service Manual
Software version 1.19

Table of contents
1. System overview
3
1.1 ISO spreader with a Non
-ISO tractor 4
1.2 ISO spreader with IM Tellus, Tellus GO or PRO
4
1.3 ISO spreader and ISO tractor
5
1.4 Control boxes
6
1.4.1 IM Tellus GO
6
1.4.2 ISO Match Tellus and Tellus PRO
7
1.5 IM power (IsoMatch power)
8
1.5.1 Battery cable
9
1.5.2 IM Tellus connection cable
11
1.5.3 ISOBUS connector
12
1.6 Communication
-and power cables (Machine side) 13
2. Sensor and actuators
14
2.1 EDW2 PCB
14
2.2 TrimFlow sensor
17
2.3 Inductie sensor (RPM)
19
2.4 Reference sensor
21
2.4.1 Check the reference sensor
21
2.4.2 Testing the reference sensor
22
2.5 Load cells
23
2.5.1 Check load cells
24
2.5.2 Test the load cells one by one
25
2.6 Actuators
26
2.6.1 Testing the actuators
27
2.6.2 Measure the actuators
28
2.6.3 Repairing the actuators
29
3.Software screens
31
3.1 Machine software EDW ISO II 1.17
32
3.2 Spreader screens
33
3.3 Service screens: Settings behind PIN Code
38
3.4 Virtual Terminal setting and GEOCONTROL
41
3.5 Dignostic menu
43
4. Calibrations
46
4.1 Actuators calibration 46
4.2 Hopper calibration: (Pincode 5) 47
4.3 Hopper calibration: (Except CL EW and RO-M EW (Pincode 8) 52
4.4 Hopper calibration: RO-M EW CL EW (Pincode 8) 58
4.5 Speed sensor calibration 62
4.6 Diagnoctic stored calibrated value check 64
5. Border spreading and GEOCONTROL
65
5.1
Manual border spreading plate and GEOCONTROL 65
5.2
Hydraulic border spreading plate and GEOCONTROL 68
6. Implement setting GEOCONTROL
71
6.1 Calculating B distance
71
6.2 B setting under field conditions
73
7. Trouble shooting
76
7.1 Alarms and errors
76
7.2 Trouble should Flowchart weighing system
79
7.3 Trouble should Flowchart actuators
80
8. Electrical hopper cover
81
8.1 Adjustments
81
8.2 Connection on PCB and software
82
9. Empty hopper sensor
83
9.1 Warnings
84
9.2 Components
85
9.3 PCB connection and software
86
9.4 Machine box HLM
87
9.5 Settings
88

1. System overview
3

1.1 ISO spreader with a Non-ISO Tractor
Setup for an ISO spreader and a Non-ISO tractor
The IsoMatch Tellus and IsoMatch Power Cable is conferting a non Iso
tractor into a Iso tractor.
This IsoMatch Power Cable supplies electrical power to spreader and
Control box (speed source is needed)
See also chapter 1.4
All weighing spreaders are standard ISOBUS machines. Depending on the configuration the machine can have several components
1.2 ISO spreader with IM Tellus, Tellus GO or PRO
Setup for an ISO spreader and a ISO tractor
The IsoMatch Tellus can be used on an ISO-Bus tractor. There for you need to
connect the tractor canbus to the IM Tellus. Normally you can use the 9 pin
INCAB connector cable available in the store (IsoBus standard).
See also chapter 1.4
4
1. System overview

1.3. ISO spreader and ISO tractor
ECU, SPC, ITH or speed sensor is not necessary.
Speed signal can be used from tractors CAN-BUS. (select wheel or radar in spreader software)
Only one cable connection between tractor and spreader, the ISO-cable provides the transport of power and communication signals.
After connecting ISO-plug from the spreader into the ISO-connector of the tractor, al the information and operating functions appear at the tractors terminal.
If no terminal in the cabin is available, the system could also work with a Tellus terminal instead of the tractors terminal, but therefore the Tellus terminal should be
connected to the CAN-BUS of the tractor. (special cable necessary)
5
1. System overview

1.4.1 IM Tellus GO
1.4 Controlboxes
The IsoMatch tellus GO can be delivered in 2 different configurations: 1: ISOBUS tractor configuration version. 2: Non ISOBUS Tractor version
Non ISOBUS Tractor version
For more information about the Iso Match Tellus please check the operation manual of this Terminal. Or check the trainings manual
Mechatronics “Most Important Cables KvG Mechatronics.
ISOBUS tractor configuration version
6
1. System overview

Non ISOBUS Tractor version
ISOBUS tractor configuration version
For more information about the Iso Match Tellus please check the instruction manual of this Terminal. Or check the trainings
manual Mechatronics “Most Important Cables KvG Mechatronics.
The IsoMatch Tellus GO can be delivered in 2 different configurations: 1: ISOBUS tractor configuration version. 2: Non ISOBUS Tractor version
1.4.2 IM Tellus and Tellus PRO
1.4 Controlboxes
7
1. System overview

The three cables/connector can be ordered as separate spare parts. (see drawing below)
IM power (IsoMatch Power)
2
1.5 IM power (IsoMatch Power)
8
1. System overview

1
1.5.1 Battery cable
9
1. System overview

Relay connections (Not available on spare parts)
1
1.5.1 Battery cable
10
1. System overview

2
1.5.2 IM Tellus connection cable
11
1. System overview

1.5.3 ISOBUS connector
3
12
3
5
21
6
4
7
8
9
1. System overview

1.6 Communication-and power cables (Machine side)
13
1. System overview

2.1 EDW2 PCB (new generation)
EDW2 PCB GEOSPREAD (new generation) On the next page is shown the difference between the old and new EDW2 PCB.
2. Sensors and actuators
14

Medio 2015 generation EDW2 PCB
Click connectors
Screw connectors
2014 generation EDW2 PCB
The EDW 1 PCB (before 2010) not any longer available for spare
parts. If you order the old one you will receive the new one with
special software (needed for the focus 1 terminal) see also Quest
number 682200
2. Sensors and actuators
15

PCB Status LED’s
OUT1 orange, actuator out
Actuator left red, actuator in
OUT2 orange, actuator out
Actuator right red, actuator in
ECU power
12 V+ red, power on
Off, power off
RUN LED
Blinking green when running
Disc speed
Red blinking if disc is turning
2. Sensors and actuators
16

2.2 TrimFlow sensor (BSI box)
Connectionbox TrimFlow sensor
Cable Function
Green/Yellow Signal
Black -
Brown +
Place of the BSI box on the spreader
If you have more than one sensor this ‘BSI’ box is needed.
2. Sensors and actuators
17

Sensor box
Which TrimFlow Voltage
TrimFlow not active
1000
4.90 V
TrimFlow box L
778
3.80 V
TrimFlow Box M
655
3.20 V
TrimFlow Box M L
583
2.85 V
TrimFlow Box R
491
2.40 V
TrimFlow Box L R
440
2.15 V
TrimFlow Box M R
399
1.95 V
TrimFlow Box L M R
368
1.80 V
Check the right voltage in IM Tellus Sensor Connectionbox TrimFlow sensor inside
TrimFlow left TrimFlow right
Border spreading plate
2. Sensors and actuators
18

2.3 Inductive (RPM) sensor
The inductive sensor measures the rpm of the spreading disc. The sensor is placed on the right side
between the middle gearbox and the right hand gearbox: and measure both sides of the steel bolt.
Inductive sensor
Color Contact
Blue -0 V
Black signal
Brown + 12 V
Check the inductive sensor “Diagnostic screen” (See §3.4) shows the value of the inductive sensor. You can find
this value behind RPM, normally when it is not turning, this value should be zero.
When the discs are turning, the sensor measures the changes in the magnetic field in
front of the sensor from the bolt or roller pin.
2. Sensors and actuators
19
LED

When this sensor is facing any metal, it gives a signal (+) but it also shows it with a LED on the sensor.
When it faces metal, the LED is burning. When it doesn't, LED should be off.
Check if you see two pulses per rotation.
Testing an inductive sensor To test the sensor:
Check 12V power supply: measure between Brown (+) & Blue
(-): Always 12 V
No metal in front of the sensor: measure between Black (S) &
Blue (-): 0V =no signal
Put metal in front of the sensor: measure between Black (S) &
Blue (-): 12V = 2 LED’s active (sensor + PCB)
Make with an small wire connection between the Brown (+) &
Black (S) the LED on the PCB must burn. Also in diagnostic
screen value must change from 0 to 1.
Medio 2015 generation
EDW2 PCB
2. Sensors and actuators
20