Kyocera TJEP 9/20 HP User manual

www.tjep.eu
TJEP 9/20 HP

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English........................................................... 5
Deutsch ....................................................... 23
Dansk .......................................................... 41
Svenska....................................................... 59
Norsk........................................................... 77
Français ...................................................... 95
Nederlands................................................ 113

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TJEP 9/20 HP compressor
Thank you for your recent purchase of a TJEP 9/20 HP compressor. Please read this instruc-
tion manual carefully for guidelines to installation, inspection and maintenance. Keep this
instruction manual for future references. In addition, after reading this manual, please keep it
to hand so it can be consulted at any time.
Denitions:
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Prohibited: Action is prohibited. Strict compliance is a must.
NOTE: Emphasizes essential information.
Table of contents
1. Specications ...........................................................................................................................6
2. Using the TJEP 9/20 HP safely and correctly .........................................................................7
2.1. Important notes...............................................................................................................8
3. Safety precautions ...................................................................................................................9
3.1. Preparations before operation......................................................................................10
3.2. Maintenance and inspection........................................................................................12
4. Main components and functions ............................................................................................13
4.1. Switch sheet ..................................................................................................................14
5. Instruction of use....................................................................................................................14
5.1. Before pressing the stop/start switch...........................................................................15
5.2. During use ....................................................................................................................16
5.3. After use........................................................................................................................18
6. Trouble shooting.....................................................................................................................18
6.1. Start-up Current and Abnormal Voltage (low voltage) ................................................18
6.2. Trouble shooting if Low Voltage Warning occur..........................................................19
6.3. Warning display and errors ..........................................................................................20
7. Maintenance, service and inspection ....................................................................................20
7.1. Daily Check and Maintenance......................................................................................20
7.2. Maintenance (Overhaul / Parts Replacement / Inspection and Maintenance)...........21
8. In Case of Malfunction ...........................................................................................................21
9. Declaration of conformity...................................................................................................... 22

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1. Specications
Model
Items and units
TJEP 9/20 HP
Normal mode Power mode Silent mode
Output HP 2
Current A6.3
Power supply V
Single-phase 230 – 240 VAC
50 Hz ±1 %
Φ = 1
Maximum pressure MPa 4.2
Working temperature °C 0 – 40
Working humidity % 30-80%
Height above sea level meter < 1,000
Operation
control
pressure
OFF pressure
MPa
4.2
ON pressure 3.2 3.8 3.2
Ejectable
pressure
General pressure MPa 0 - 1.1 or less
High pressure Approximately 0.5-2.5
Revolution min-1 Variable (up to 2,800) 1,500
Free air
delivery
Low pressure (0.7MPa) L/min 110
High pressure (2.5MPa) 102
Air receiver capacity L 9
Noise level dB(A) 62 59
Protective structure -IP20
External dimension (W×D×H) mm 450×317×363
Net weight kg 13.8
Air outlet Regular pressure -Coupler joints × 2
High pressure High pressure coupler joints × 2
Conversion of pressure
Please refer to the table below for the conversion of bar unit to MPa, kgf/cm2and psi.
Units of pressure
bar 2 8 25 32 38 42
MPa 0.2 0.8 2.5 3.2 3.8 4.2
kgf/cm228.2 25.5 32.6 38.7 42.8
lbs - psi 29 116 363 464 551 609
(Conversion ratio: 1MPa = 10.197 kgf/cm2 = 145 psi)

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2. Using the TJEP 9/20 HP safely and correctly
Please always keep this instruction manual at hand for users or those responsible for
maintenance and inspections.
1. Always observe and operate within the product limitations described in this instruction
manual.
2. Prevent device failure and problem occurrence by executing proper maintenance and
inspection.
3. Do not operate or handle in ways not described in this instruction manual. Do not use
replacement parts other than genuine TJEP parts, and do not disassemble, repair or
modify the product or parts. Kyocera Unimerco Fastening shall assume no responsibility
for any accidents and/or failures to the air compressor attributed to the above.
4. For any question or clarication regarding the instruction manual, contact your TJEP
distributor.
5. If the equipment becomes inoperable, breaks down, is deformed or is damaged, stop
usage immediately, and call the service number shown on the label afxed on the com-
pressor. Please advise the following information as detailed as possible
a. Model number
b. Number of years used.
c. Notication of the maintenance period and whether the display LEDs are ashing
or not.
d. Detailed description of problem or current condition (nature of error, status of
product before and after problem occurrence, etc.).
6. Due to device modications or upgrades, the contents of this instruction manual may
change without prior notice.
7. Disposal of this product must be carried out in accordance to the laws and regulations
related to the product disposal. Hire qualied contractors who specialize in disposal of
such products to dispose the product for you.
8. This product is equipped with two regular pressure outlets and two high-pressure outlets
• Be sure not to attach hoses or tools for use at regular pressures to a high-pressure
outlet. It may cause an accident.
9. Read instruction manuals of connected pneumatic tools to ensure correct handling.
10. Warning: This product uses an inverter motor as the driving source. High voltages may
occur in internal parts. Do not disassemble or modify.
CUT-IN PRESSURE: While the motor is off, air tank pressure drops as you continue to use
your accessory or air tool. When the tank pressure drops to certain level the motor will restart
automatically. This is called “cut-in pressure”.
CUT-OUT PRESSURE: When you turn on your air compressor, it begins to run, air pressure
in the tank begins to build. It builds to a certain pressure before the motor automatically shuts
off - protecting your air tank from pressure higher than its design rating. The pressure at which
the motor shuts off is called “cut-out pressure”.

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2.1. Important notes
Before installation, operation, maintenance or inspection, be sure to read
the contents of this instruction manual and the warning labels in full. Use the
product correctly in accordance with the instructions on safety information,
warnings, installation, operation, maintenance, inspection, controlling, and
handling.
Risk of electric shock.
WARNING: Before doing any work on the compressor it must be
disconnected from the power supply.
Risk of high temperatures
Caution: The compressor contains some parts which might reach high
temperatures.
Risk of accidental start-up
Caution: The compressor could start automatically in case of a black-out
and subsequent reset.
The product is an air compressor specically for light work.
Do not use in life support applications such as air source for air breathing
equipment or other medical devices.
Wear personal safety equipment
WARNING: Wear ear safety goggles, a safety helmet, safety shoes and ear
protectors in accordance with the work environment.
Only for EU countries…
Do not dispose electric equipment together with household waste material.
In observance of European Directive 2002/96/EC on waste electrical and
electronic equipment and its implementation in accordance with national
law, electric equipment that have reached the end of their life must be col-
lected separately and returned to an environmentally compatible recycling
facility. The product is manufactured to meet RoHS directives.
Do not operate continuously for more than 30 minutes. Operation cycle
should be max 50% operation and min 50% pause. The compressor body
and electric motor will become hot and failure to comply with the above may
cause reduction in the lifespan and performance degradation, which will not
be covered by the product warranty.
Drain tank daily or after 4 hours of use.
Water in the system will result in break down of the compressor and the
attached tools.
Keep and store this instruction manual in a safe and accessible place after using

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3. Safety precautions
In order to prevent accidents such as re, electric shock or injury, be sure to observe the
following safety precautions and “Instructions of use” in clause 5 (including sub-clauses).
WARNING
Prohibited
Check the work place surroundings. Be
sure not to use the equipment in places
near to explosive or ammable gas (such as
acetylene gas or propane gas), petroleum
products (such as gasoline or kerosene),
organic solvents (such as thinner),
or explosive dust.
(It may cause a re or accident.)
Do not use in places exposed to high temper-
atures or direct sunlight, nor in a small box.
Also, do not use with the
intake or exhaust vents
blocked.
(It may cause burn out and will reduce
the lifespan of the product.)
Children and those not involved in the work
should not get close to the equipment. Do not
allow anyone other than the operator to touch
the product or the power cord.
Do not allow anyone other than
the operator close to the
workplace.
Do not install/use in places where moisture
such as rain and steam collects or in pud-
dles. Do not install/use in a location where
there is a lot of dirt and
dust such as wood
chips or oil. Also, do not
install/use in a location
where foreign matter,
such as iron powder,
sand and dust collects.
Do not expose the
compressor to rain/drizzle or high humidity
(IP20).
Failure to comply may cause overheating, short-circuiting,
re accidents or abnormal wear on the equipment.
Install the compressor on a hard, at surface.
Do not operate the compressor in vertical
position. Be sure that all four rubber covered
chassis feet have proper contact to the
surface/oor. If installed in an unstable
location, the product may move, fall or
overturn and cause an accident. If used in
high places, x the handle rmly with a rope
or band to prevent falling.
Prohibited
Prohibited
Prohibited
Prohibited
Prohibited

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3.1. Preparations before operation
WARNING
1. Do not put thin and long objects such as ngers or nails into openings. (Entanglement
may cause a breakdown or accident.)
2. If the product is accidentally dropped or banged, check carefully that there is no damage,
crack or deformation to the product or air tank. If there is any damage, crack or deforma-
tion, it may cause an accident.
3. If there is any deformation or damage to the handle, air tank or control box, immediately
halt use and contact the dealer where it was purchased or call the number written on the
service label.
Important notes
• The equipment is not suitable for stationary
use.
• When not in use or carrying out mainte-
nance/inspection, be sure to press the
stop/ start switch to stop the unit, and after
conrming that the operation display LED is
ashing, disconnect the plug from the power
outlet.
• If the plug is removed from the power
source while the operation display LED is
on, the power failure automatic recovery
function kicks in. Consequently, when
the power is re-connected, the compres-
sor automatically begins operation which
may lead to unexpected accidents.
Always unplug
when not in use.
Prohibited
CAUTION
Prohibited
Prohibited
When operating the product, the ambient
temperature should be 5 - 40°C
Failure to comply may reduce product-lifespan, or may
cause the electric motor to burn out or operation of the
product to fail.
Do not use in an atmosphere containing
corrosive gases such as ammonia, acids,
salts, ozone gas or
sulphuric acid gas.
Failure to comply may cause the whole product to rust or
reduce the product-lifespan.