Craftsman 919.165613 User manual

Permanently Lubricated
Twin V
2-Stage
Stationary
AIR COMPRESSOR
Model No.
919.165613
Owner’s Manual
 
 
 
 
 
 
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.


 Rev. 0 04/14/08

2- ENG
N004083
TABLE OF CONTENTS
WARRANTY................................................2
SPECIFICATION CHART .....................................3
 ...........................3
........................ 3-8
 ................................................9
ACCESSORIES .............................................9
 ..............................................9
ASSEMBLY ...............................................10
INSTALLATION ......................................... 10-12
OPERATION ........................................... 13-15
MAINTENANCE......................................... 16-18
...............................18
 ................................................19
 ............................. 20-22
REPAIR PARTS ......................................... 24-27
 .........................49
 ......................Back Cover
WARRANTY

If this CRAFTSMAN Air Compressor fails due to a defect in material or
workmanship within one year from the date of purchase, Sears will at
its option repair or replace it free of charge. Contact your nearest Sears
Service Center (1-800-4-MY-HOME®) to arrange for repair, or return the Air
Compressor to the place of purchase for replacement.
If this Air Compressor is used for commercial or rental purposes, this warranty
applies for only ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.


3- ENG N004083
SPECIFICATION CHART
Model No. 919.165613
Running HP *2.9
Bore 2.375
Stroke-High Pressure .54"
Low Pressure 1.45"
Voltage-Single Phase 240/60/1
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity - Gallons 60
Approximate Cut-in Pressure 145
Approximate Cut-out Pressure 175
SCFM@ 40 psig *9.6
SCFM@ 90 psig *9.0
* Tested per ISO 1217
Refer to Glossary for abbreviations.

This manual contains information that is important for you to know and under-
stand. This information relates to protecting  and 
. To help you recognize this information, we use the
symbols below. Please read the manual and pay attention to these symbols.
Indicates an
imminently hazardous
situation which, if not avoided, will
result in .
Indicates a potentially
hazardous situation
which, if not avoided, may result in

Indicates a potentially
hazardous situation
which, if not avoided, could result in

Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may result
in

        
          

        


To reduce the risk of injury, read the instruction manual .


4- ENG
N004083

RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Itisnormalforelectricalcontacts
within the motor and pressure
switch to spark.
•Always operate the compressor
in a well ventilated area free of
combustible materials, gasoline, or
solvent vapors.
• Ifelectricalsparksfromcompressor
come into contact with flammable
vapors, they may ignite, causing fire
or explosion.
• Ifsprayingflammablematerials,locate
compressor at least 20 feet (6.1 m)
away from spray area. An additional
length of air hose may be required.
• Storeflammablematerialsinasecure
location away from compressor.
• Restrictinganyofthecompressor
ventilation openings will cause
serious overheating and could cause
fire.
• Neverplaceobjectsagainstoron
top of compressor.
• Operatecompressorinanopenarea
at least 12" (30.5 cm) away from
any wall or obstruction that would
restrict the flow of fresh air to the
ventilation openings.
• Operatecompressorinaclean,dry
well ventilated area. Do not operate
unit indoors or in any confined area.
Store unit indoors.
• Unattendedoperationofthis
product could result in personal
injury or property damage. To
reduce the risk of fire, do not
allow the compressor to operate
unattended.
• Alwaysremaininattendancewith
the product when it is operating.
• Disconnect electrical supply when
not in use.


WHAT CAN HAPPEN HOW TO PREVENT IT
• Thecompressedairdirectlyfrom
your compressor is not safe for
breathing. The air stream may
contain carbon monoxide, toxic
vapors, or solid particles from the air
tank. Breathing these contaminant's
can cause serious injury or death.
• Airobtaineddirectlyfromthe
compressor should never be used to
supply air for human consumption.
In order to use air produced by this
compressor for breathing, suitable
filters and in-line safety equipment
must be properly installed. In-line
filters and safety equipment used
in conjunction with the compressor
must be capable of treating air to all
applicable local and federal codes
prior to human consumption.

5- ENG N004083
• Exposuretochemicalsindustcreat-
ed by power sanding, sawing, grind-
ing, drilling, and other construction
activities may be harmful.
• Sprayedmaterialssuchaspaint,
paint solvents, paint remover, insec-
ticides, weed killers, may contain
harmful vapors and poisons.
• Workinanareawithgoodcross
ventilation. Read and follow the safe-
ty instructions provided on the label
or safety data sheets for the materi-
als you are spraying. Always use
certified safety equipment: NIOSH/
OSHA respiratory protection or prop-
erly fitting face mask designed for
use with your specific application.


The air tank on your Air Compressor is designed and may be UM
coded (for units with air tanks greater than 6 inch diameter) according to ASME
Section VIII, Div. 1 rules. All pressure vessels should be inspected once every
two years. To find your state pressure vessels inspector, look under the Division
of Labor and Industries in the government section of a phone book.
The following conditions could lead to a weakening of the air tank, and result in
a violent air tank explosion:
WHAT CAN HAPPEN HOW TO PREVENT IT
• Failuretoproperlydraincondensed
water from air tank, causing rust and
thinning of the steel air tank.
• Drainairtankdailyoraftereachuse.
If air tank develops a leak, replace it
immediately with a new air tank or
replace the entire compressor.
• Modificationsorattemptedrepairsto
the air tank. • Neverdrillinto,weld,ormakeany modifications to the air tank or its
attachments. Never attempt to
repair a damaged or leaking air tank.
Replace with a new air tank.
• Unauthorizedmodificationstothe
safety valve or any other components
which control air tank pressure.
• Theairtankisdesignedtowithstand
specific operating pressures.
Never make adjustments or parts
substitutions to alter the factory set
operating pressures.
• Excessivevibrationcanweakenthe
air tank of a stationary compressor
and cause an explosion.
• Thecompressormustbeproperly
mounted, see "Anchoring" under
Installation.

• Exceedingthepressureratingof
air tools, spray guns, air operated
accessories, tires, and other
inflatables can cause them to
explode or fly apart, and could result
in serious injury.
• Followtheequipmentmanufacturers
recommendation and never exceed
the maximum allowable pressure
rating of attachments. Never use
compressor to inflate small low
pressure objects such as children’s
toys, footballs, basketballs, etc.

6- ENG
N004083

RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used
properly it may cause electric shock.
• Never operate the compressor
outdoors when it is raining or in wet
conditions.
• Never operate compressor with
protective covers removed or
damaged.
• Repairs attempted by unqualified
personnel can result in serious injury
or death by electrocution.
• Any electrical wiring or repairs
required on this product should be
performed by authorized service
center personnel in accordance with
national and local electrical codes.
• Failure to
provide adequate grounding to this
product could result in serious injury
or death from electrocution. Refer to
"Grounding Instructions" paragraph
in the Installation section.
• Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.


WHAT CAN HAPPEN HOW TO PREVENT IT
• Thecompressedairstreamcan
cause soft tissue damage to
exposed skin and can propel dirt,
chips, loose particles, and small
objects at high speed, resulting in
property damage or personal injury.
• Alwayswearcertifiedsafety
equipment: ANSI Z87.1 eye
protection (CAN/CSA Z94.3)
with side shields when using the
compressor.
• Neverpointanynozzleorsprayer
toward any part of the body or at
other people or animals.
• Alwaysturnthecompressoroff
and bleed pressure from the air
hose and air tank before attempting
maintenance, attaching tools or
accessories.

7- ENG N004083


WHAT CAN HAPPEN HOW TO PREVENT IT
• Touchingexposedmetalsuchas
the compressor head, engine head,
engine exhaust or outlet tubes, can
result in serious burns.
• Nevertouchanyexposedmetal
parts on compressor during or
immediately after operation.
Compressor will remain hot for
several minutes after operation.
• Donotreacharoundprotective
shrouds or attempt maintenance
until unit has been allowed to cool.


WHAT CAN HAPPEN HOW TO PREVENT IT
• Movingpartssuchasthepulley,
flywheel, and belt can cause serious
injury if they come into contact with
you or your clothing.
• Neveroperatethecompressor
with guards or covers which are
damaged or removed.
• Keepyourhair,clothing,andgloves
away from moving parts. Loose
clothes, jewelry, or long hair can be
caught in moving parts.
• Airventsmaycovermovingparts
and should be avoided as well.
• Attemptingtooperatecompressor
with damaged or missing parts or
attempting to repair compressor
with protective shrouds removed
can expose you to moving parts and
can result in serious injury.
• Anyrepairsrequiredonthisproduct
should be performed by authorized
service center personnel.

8- ENG
N004083


WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafeoperationofyourair
compressor could lead to serious
injury or death to you or others.
• Reviewandunderstandall
instructions and warnings in this
manual.
• Becomefamiliarwiththeoperation
and controls of the air compressor.
• Keepoperatingareaclearofall
persons, pets, and obstacles.
• Keepchildrenawayfromtheair
compressor at all times.
• Donotoperatetheproductwhen
fatigued or under the influence of
alcohol or drugs. Stay alert at all
times.
• Neverdefeatthesafetyfeaturesof
this product.
• Equipareaofoperationwithafire
extinguisher.
• Donotoperatemachinewithmissing,
broken, or unauthorized parts.


WHAT CAN HAPPEN HOW TO PREVENT IT
• Seriousinjurycanresultfrom
attempting to lift too heavy an
object.
• Thecompressoristooheavyto
be lifted by one person. Obtain
assistance from others before lifting.

RISK FROM NOISE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Undersomeconditionsandduration
of use, noise from this product may
contribute to hearing loss.
• Alwayswearcertifiedsafetyequipment:
ANSI S12.6 (S3.19) hearing protection.


9- ENG N004083
GLOSSARY
ACCESSORIES
Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
 Standard cubic feet per min-
ute; a unit of measure of air delivery.
 Pounds per square inch
gauge; a unit of measure of pressure.
Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Underwriters
Laboratories Standards for Safety.
Whilethemotor
is off, air tank pressure drops as
you continue to use your acces-
sory.Whenthetankpressuredrops
The accessories and tools are avail-
able through the current Power and
Hand Tool Catalog or full-line Sears
stores.
to a certain low level the motor will
restart automatically. The low pres-
sure at which the motor automatically
restarts is called "cut-in" pressure.
Whenanair
compressor is turned on and begins
to run, air pressure in the air tank
begins to build. It builds to a certain
high pressure before the motor auto-
matically shuts off - protecting your
air tank from pressure higher than its
capacity. The high pressure at which
the motor shuts off is called "cut-out"
pressure.
Circuit carrying elec-
tricity from electrical panel to outlet.
Place a lock on
the line power switch so no one else
can turn on the power.
DUTY CYCLE
This air compressor pump is capable
of running continuously. However,
to prolong the life of your air com-
pressor, it is recommended that a
50%-75% average duty cycle be
maintained; that is, the air compres-
sor pump should not run more than
30-45 minutes in any given hour.
Accessories
• InLineFilter
• TireAirChuck
• QuickConnectorSets(various
sizes)
• AirPressureRegulators
• OilFogLubricators
• AirHose:1/4",3/8"or1/2"I.D.in
various lengths
Refer to the selection chart located on
the unit to select the tools this unit is
capable of powering.




only accessories rated equal to



10- ENG
N004083
ASSEMBLY

1 - 9/16" socket or open end
wrench
1 - Electric drill

1. Remove all packaging.




-


2. Remove and discard the (4)
screws and washers holding the
compressor to the pallet.
3. Withthehelpofanotherperson
carefully remove air compressor
from pallet and place on a level
surface.

1 - Air Compressor
1 - Parts bag containing:
1 - Operator’s Manual
1 - Parts Manual
 4- 5/8"Washers


• Locatetheaircompressorina
clean, dry, and well ventilated
area.
• Locatedtheaircompressorat
least 12" (30.5 cm) away from the
wall or other obstructions that will
interfere with the flow of air.
• Locatetheaircompressoras
close to the main power sup-
ply as possible to avoid using
long lengths of electrical wiring.
 Long lengths of electrical
wiring could cause power loss to
the motor.
• Theairfiltermustbekeptclearof
obstructions which could reduce
air flow to the air compressor.






The air compressor MUST be bolted to
a solid, level surface.
Hardware needed:
4 - Concrete anchors
(not supplied)
4 - 3/8" Lag screw to fit concrete
anchors
(not supplied)
 4- 5/8"Washer(supplied)
shims (if needed)
1. Place the air compressor on a
solid, level surface.
2. Mark the surface using the holes
in the air compressor feet as a
template.
3. Drill holes in the surface for the
concrete anchors. Install concrete
anchors.
4. Line-up holes in surface with holes
in air compressor feet.
5. Place the (4) washers (supplied)
between the floor and air com-
pressor feet. If needed, solid
shims may be placed between the
washers and floor to evenly dis-
tribute weight on all four feet. See
next figure.
INSTALLATION