Kyocera FS-1030MPF User manual

SERVICE
MANUAL
Published in August 2011
842MH110
2MHSM060
First Edition
FS-1030MPF
FS-1030MFP/DP
FS-1035MFP/DP
FS-1130MFP
FS-1135MFP

2MH/2MJ/2MK/2ML
CONTENTS
1-1 Specifications
1-1-1 Specifications ........................................................................................................................1-1-1
1-1-2 Parts names ..........................................................................................................................1-1-6
(1) Overall..............................................................................................................................1-1-6
(2) Operation panel................................................................................................................1-1-7
(3) Option...............................................................................................................................1-1-8
1-1-3 Machine cross section...........................................................................................................1-1-9
1-2 Installation
1-2-1 Installation environment.........................................................................................................1-2-1
1-2-2 Unpacking..............................................................................................................................1-2-2
(1) Unpacking.........................................................................................................................1-2-2
(2) Removing the tapes..........................................................................................................1-2-3
1-2-3 Installing the expansion memory (option)..............................................................................1-2-6
1-3 Maintenance Mode
1-3-1 Maintenance mode................................................................................................................1-3-1
(1) Executing a maintenance item .........................................................................................1-3-1
(2) Maintenance modes item list............................................................................................1-3-2
(3) Contents of the maintenance mode items........................................................................1-3-5
1-3-2 Service mode.......................................................................................................................1-3-54
(1) Executing a service mode ..............................................................................................1-3-54
(2) Description of service mode...........................................................................................1-3-55
1-4 Troubleshooting
1-4-1 Paper misfeed detection........................................................................................................1-4-1
(1) Paper misfeed indication..................................................................................................1-4-1
(2) Paper misfeed detection condition ...................................................................................1-4-2
1-4-2 Self-diagnostic function .........................................................................................................1-4-3
(1) Self-diagnostic function ....................................................................................................1-4-3
(2) Self diagnostic codes........................................................................................................1-4-4
1-4-3 Image formation problems...................................................................................................1-4-13
(1) Completely blank printout...............................................................................................1-4-14
(2) All-black printout.............................................................................................................1-4-15
(3) Dropouts.........................................................................................................................1-4-15
(4) Black dots.......................................................................................................................1-4-16
(5) Black horizontal streaks..................................................................................................1-4-16
(6) Black vertical streaks......................................................................................................1-4-16
(7) Unsharpness. .................................................................................................................1-4-17
(8) Gray background............................................................................................................1-4-17
(9) Dirt on the top edge or back of the paper.......................................................................1-4-17
(10) Undulated printing at the right edge (scanning start position)........................................1-4-18
1-4-4 Electric problems.................................................................................................................1-4-19
1-4-5 Mechanical problems...........................................................................................................1-4-23
1-4-6 Send error code...................................................................................................................1-4-24
(1) Scan to SMB error codes ...............................................................................................1-4-24
(2) Scan to FTP error codes ................................................................................................1-4-25
(3) Scan to E-mail error codes.............................................................................................1-4-27

2MH/2MJ/2MK/2ML
1-4-7 Error codes..........................................................................................................................1-4-29
(1) Error code.......................................................................................................................1-4-29
(2) Table of general classification........................................................................................1-4-30
(2-1) U004XX error code table: Interrupted phase B .....................................................1-4-33
(2-2) U006XX error code table: Problems with the unit .................................................1-4-34
(2-3) U008XX error code table: Page transmission error...............................................1-4-34
(2-4) U009XX error code table: Page reception error....................................................1-4-34
(2-5) U010XX error code table: G3 transmission...........................................................1-4-35
(2-6) U011XX error code table: G3 reception ................................................................1-4-37
(2-7) U017XX error code table: V.34 transmission........................................................1-4-38
(2-8) U018XX error code table: V.34 reception..............................................................1-4-39
(2-9) U023XX error code table: Relay command abnormal reception...........................1-4-39
(2-10) U044XX error code table: Encrypted transmission ...............................................1-4-39
1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly...........................................................................1-5-1
(1) Precautions.......................................................................................................................1-5-1
(2) Drum unit..........................................................................................................................1-5-1
(3) Toner................................................................................................................................1-5-1
(4) How to tell a genuine Kyocera Mita toner container.........................................................1-5-2
1-5-2 Outer covers..........................................................................................................................1-5-3
(1) Detaching and refitting the left cover and right cover .......................................................1-5-3
1-5-3 Paper feed section.................................................................................................................1-5-6
(1) Detaching and refitting the paper feed assembly (paper feed roller and pickup roller)....1-5-6
(2) Detaching and refitting the retard roller assembly............................................................1-5-8
(3) Detaching and refitting the MP paper feed roller............................................................1-5-10
(4) Note on removing and Installing the upper registration roller
and lower registration roller............................................................................................1-5-12
1-5-4 Optical section.....................................................................................................................1-5-13
(1) Detaching and refitting the DP........................................................................................1-5-13
(2) Detaching and refitting the scanner unit.........................................................................1-5-14
(3) Detaching and refitting the laser scanner unit (LSU)......................................................1-5-17
(4) Replacing the image scanner unit (ISU).........................................................................1-5-21
1-5-5 Developer section................................................................................................................1-5-27
(1) Detaching and refitting the developer unit......................................................................1-5-27
1-5-6 Drum section .......................................................................................................................1-5-28
(1) Detaching and refitting the drum unit..............................................................................1-5-28
(2) Detaching and refitting the main charger unit.................................................................1-5-29
1-5-7 Transfer/separation section.................................................................................................1-5-30
(1) Detaching and refitting the transfer roller .......................................................................1-5-30
1-5-8 Fuser section.......................................................................................................................1-5-32
(1) Detaching and refitting the fuser unit..............................................................................1-5-32
(2) Switching the fuser pressure ..........................................................................................1-5-36
1-5-9 PWBs...................................................................................................................................1-5-37
(1) Detaching and refitting the control PWB.........................................................................1-5-37
(2) Detaching and refitting the power source PWB..............................................................1-5-40
(3) Detaching and refitting the high voltage PWB................................................................1-5-43
(4) Detaching and refitting the scanner PWB.......................................................................1-5-47
(5) Detaching and refitting the FAX control PWB.................................................................1-5-48

2MH/2MJ/2MK/2ML
1-5-10 Others..................................................................................................................................1-5-49
(1) Detaching and refitting the main motor...........................................................................1-5-49
(2) Direction of installing the left cooling fan motor,
right cooling fan motor and power source fan motor ......................................................1-5-50
1-5-11 Document processor ...........................................................................................................1-5-51
(1) Detaching and refitting the DP rear cover and DP front cover .......................................1-5-51
(2) Detaching and refitting the DP drive PWB......................................................................1-5-52
(3) Detaching and refitting the feed pulley and forwarding pulley........................................1-5-53
(4) Detaching and refitting the separation pad assembly.....................................................1-5-56
1-6 Requirements on PWB Replacement
1-6-1 Upgrading the firmware .........................................................................................................1-6-1
1-6-2 Remarks on control PWB replacement..................................................................................1-6-2
2-1 Mechanical Construction
2-1-1 Paper feed/conveying section ...............................................................................................2-1-1
(1) Cassette paper feed section.............................................................................................2-1-1
(2) MP tray paper feed section...............................................................................................2-1-2
(3) Paper conveying section ..................................................................................................2-1-3
2-1-2 Drum section .........................................................................................................................2-1-4
(1) Drum section ....................................................................................................................2-1-4
(2) Main charger unit..............................................................................................................2-1-5
2-1-3 Optical section.......................................................................................................................2-1-6
(1) Scanner unit .....................................................................................................................2-1-6
(2) Image scanner unit (ISU)..................................................................................................2-1-7
(3) Laser scanner unit............................................................................................................2-1-9
2-1-4 Developing section ..............................................................................................................2-1-11
2-1-5 Transfer/separation section.................................................................................................2-1-13
2-1-6 Cleaning section..................................................................................................................2-1-14
2-1-7 Fuser section.......................................................................................................................2-1-16
2-1-8 Paper exit section................................................................................................................2-1-18
2-1-9 Duplex/conveying section....................................................................................................2-1-20
2-1-10 Document processor ...........................................................................................................2-1-21
(1) Original feed section.......................................................................................................2-1-21
(2) Original conveying section..............................................................................................2-1-22
(3) Original switchback/eject sections..................................................................................2-1-23
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout ............................................................................................................2-2-1
(1) PWBs................................................................................................................................2-2-1
(2) Switches and sensors.......................................................................................................2-2-3
(3) Other electrical components.............................................................................................2-2-4
(4) Document processor ........................................................................................................2-2-5
2-3 Operation of the PWBs
2-3-1 Power source PWB ...............................................................................................................2-3-1
2-3-2 Control PWB..........................................................................................................................2-3-4
2-3-3 Scanner PWB......................................................................................................................2-3-11
2-3-4 DP drive PWB......................................................................................................................2-3-14

2MH/2MJ/2MK/2ML
2-4 Appendixes
2-4-1 Appendixes............................................................................................................................2-4-1
(1) Wiring diagram .................................................................................................................2-4-1
(2) Repetitive defects gauge..................................................................................................2-4-3
(3) Maintenance parts list.......................................................................................................2-4-4
(4) Firmware Environment Commands..................................................................................2-4-5
INSTALLATION GUIDE
PAPER FEEDER

2MH/2MJ/2MK/2ML
1-1-1
1-1-1 Specifications
Machine
Item
Specifications
3 in 1 model (without FAX) 4 in 1 model (with FAX)
30ppm 35ppm 30ppm 35ppm
Type Desktop
Printing method Electrophotography by semiconductor laser, single drum system
Originals Sheet, Book, 3-dimensional objects (maximum original size: Folio/Legal)
Original feed system Fixed
Paper weight Cassette 60 to 120 g/m2(Duplex: 60 to 105 g/m2)
MP tray 60 to 220 g/m2
Paper type
Cassette Plain, Preprinted, Bond, Recycled, Rough, Letterhead, Color, Prepunched,
High quality, Custom 1-8
MP tray Plain, Transparency, Preprinted, Labels, Bond, Recycled, Vellum, Rough, Letterhead, Color, Prepunched, Envelope, Cardstock, Thick, High quality,
Custom 1-8
Paper size
Cassette A4, A5, B5, Letter, Legal, Statement,Oficio II, Folio, 16K, 216×340, Custom
MP tray A4, A5, A6, B5, ISO B5, Letter, Legal, Statement, Executive, Oficio II, Folio,
16K, 216×340, Custom
Zoom level Manual mode: 25 to 400%, 1% increments Auto mode : 400%, 200%, 141%, 129%, 115%, 90%, 86%, 78%, 70%,
64%, 50%, 25%
Copying speed
When using
the DP
(Cassette)
A4R 20 sheets/min
LetterR 21 sheets/min
Leagal 17 sheets/min
B5R 22 sheets/min
A5R 17 sheets/min
When the DP
is not used
(Cassette)
A4R 30 sheets/min 35 sheets/min 30 sheets/min 35 sheets/min
LetterR 32 sheets/min 37 sheets/min 32 sheets/min 37 sheets/min
Leagal 26 sheets/min 30 sheets/min 26 sheets/min 30 sheets/min
B5R 24 sheets/min 24 sheets/min 24 sheets/min 24 sheets/min
A5R 17 sheets/min 17 sheets/min 17 sheets/min 17 sheets/min
A6R 17 sheets/min 17 sheets/min 17 sheets/min 17 sheets/min
First copy time
(A4, feed from cassette) When using the DP : 7.9 s or less When the DP is not used: 6.9 s or less
Warm-up time
(22 °C/71.6 °F, 60% RH) Power on : 20 s or less
Paper
capacity Cassette 250 sheets (80g/m2)
MP tray 50 sheets (80 g/m2, plain paper, A4/Letter or less)

2MH/2MJ/2MK/2ML
1-1-2
Output tray capacity 150 sheets (80g/m2)
Continuous copying 1 to 999 sheets
Light source Exposure lamp (LED)
Scanning system Flat bed scanning by CCD image sensor
Photoconductor OPC drum (diameter 30 mm)
Image write system Semiconductor laser
Charging system Scorotron (positive charging)
Developing system Mono component dry developing method
Toner replenishing: Automatic from the toner container
Transfer system Transfer roller (negative chargeing)
Separation system Small diameter separation, discharger electrode
Cleaning system Drum: Counter blade
Charge erasing system Exposure by cleaning lamp (LED)
Fusing system Heat and pressure fusing with the heat roller and the press roller Heat source: halogen heater
Abnormally high temperature protection devices: thermostat
CPU PowerPC440 (667MHz)
Main
memory Standard 256 MB
Maximum 768 MB
Interface Standard USB interface connector: 1 (USB Hi-speed)
USB host: 1
Network interface: 1 (10BASE-T/100BASE-TX)
Option KUIO/W slot: 1 (It uses it by fax in 4in1 model.)
Resolution Reading 600 × 600 dpi
Writing 600 × 600 dpi 1200 × 1200 dpi 600 × 600 dpi 1200 × 1200 dpi
Operating envi-
ronment
Tempera-
ture 10 to 32.5 °C/50 to 90.5 °F
Humidity 15 to 80% RH
Altitude 2,500 m/8,202 ft or less
Bright-
ness 1,500 lux or less
Dimensions (W ×D ×H) 494 × 410 × 366 mm 19 7/16 × 16 1/8 × 14 7/16”
(When using the original cover)
494 × 430 × 448 mm
19 7/16 × 16 15/16 × 17 1/4”
(When using the DP)
Weight
(with toner container) 15 kg / 33.1 lb (with original cover) 18 kg / 39.7 lb (with DP)
Space required (W ×D)
(using MP tray) 494 × 613 mm 19 7/16 × 24 1/8” 494 × 633 mm 19 7/16 × 24 15/16”
Item
Specifications
3 in 1 model (without FAX) 4 in 1 model (with FAX)
30ppm 35ppm 30ppm 35ppm

2MH/2MJ/2MK/2ML
1-1-3
Printer
Power source 120 V AC, 60 Hz, more than 10.0 A
220 - 240 V AC, 50/60 Hz, more than 6.0 A
Options Paper feeder × 2, Expanded memory, CF card (for printer), Network interface kit
Item Specifications
30ppm 35ppm
Printing speed
Simplex
(Cassette)
A4R 30 sheets/min 35 sheets/min
LetterR 32 sheets/min 37 sheets/min
Leagal 26 sheets/min 30 sheets/min
B5R 24 sheets/min 24 sheets/min
A5R 17 sheets/min 17 sheets/min
A6R 17 sheets/min 17 sheets/min
Dupplex
(Cassette)
A4R 17 sheets/min 19 sheets/min
LetterR 18 sheets/min 20 sheets/min
Leagal 16 sheets/min 18 sheets/min
First print time
(A4, feed from cassette) 6.0 s or less 7.0 s or less
Resolution
Fast 1200
600 dpi
300 dpi
Fine 1200
Fast 1200
600 dpi
300 dpi
Operating system
Windows 2000, Windows XP, Windows XP Professional,
Windows Server 2003, Windows Server 2003 x64 Edition,
Windows Vista x86 Edition, Windows Vista x64 Edition,
Windows 7 x86 Edition, Windows 7 x64 Edition, Windows Server 2008,
Windows Server 2008 x64 Edition
Apple Macintosh OS 9.x, Apple Macintosh OS X
Interface USB interface connector: 1 (USB Hi-speed) USB host: 1
Network interface: 1 (10BASE-T/100BASE-TX)
Page description language PRESCRIBE
Item
Specifications
3 in 1 model (without FAX) 4 in 1 model (with FAX)
30ppm 35ppm 30ppm 35ppm

2MH/2MJ/2MK/2ML
1-1-4
Scanner
*1 Available operating system:Windows XP, Windows Server 2003, Windows Vista,
Windows Server 2008, Windows 7
*2 Available operating system:Windows Vista, Windows Server 2008, Windows 7
Document processor (Standard model only)
Item Specifications
Operating system Windows 2000 (Service Pack 4), Windows XP, Windows Vista,
Windows 7, Windows Server 2003, Windows Server 2008
Resolution 600 dpi, 400 dpi, 300 dpi, 200 dpi, 200 × 400 dpi, 200 × 100 dpi
File format JPEG, TIFF, PDF, XPS
Scanning
speed
Simplex B/W : 35 images/min Color: 14 images/min
(A4 landscape, 300 dpi, Image quality: Text/Photo original)
Duplex B/W : 18 images/min Color: 8 images/min
(A4 landscape, 300 dpi, Image quality: Text/Photo original)
Interface Ethernet (10 BASE-T/100 BASE-TX), USB2.0 (Hi-Speed USB)
Network protocol TCP/IP
Transmission system
PC transmission
SMB: Scan to PC
E-mail
SMTP: Scan to E-mail
FTP transmission
FTP, FTP over SSL: Scan to FTP
USB transmission
USB: Scan to USB
TWAIN scan *1
WIA scan *2
Item Specifications
Original feed method Automatic feed
Supported original types Sheet originals
Original sizes Maximum: A4/Legal
Minimum : A5/Statement
Original weights Simplex: 50 to 120 g/m2
Duplex : 50 to 110 g/m2
Loading capacity 50 sheets (50 to 80 g/m2) or less
Dimensions (W ×D ×H) 490 × 339 × 104 mm
19 5/16 × 13 3/8 × 4 1/8”
Weight 3 kg/ 6.6 lb or less

2MH/2MJ/2MK/2ML
1-1-5
FAX (4 in 1 model (with FAX) only)
NOTE: These specifications are subject to change without notice.
Item Specifications
Compatibility Super G3
Communication line Subscriber telephone line
Transmission time 3 s or less (33600 bps, JBIG, ITU-T A4 #1 chart)
Transmission speed 33600/31200/28800/26400/24000/21600/19200/16800/14400/12000/9600/
7200/4800/2400 bps
Coding scheme JBIG/MMR/MR/MH
Error correction ECM
Original size A4, B5(JIS), A5, Legal, Letter, Statement, Oficio II, 216x340
Automatic document feed Max. 50 sheets
Scanner resolution
Horizontal × Vertical
200 × 100 dpi Normal (8 dot/mm × 3.85 line/mm)
200 × 200 dpi Fine (8 dot/mm × 7.7 line/mm)
200 × 400 dpi Super fine (8 dot/mm × 15.4 line/mm)
400 × 400 dpi Ultra fine (16 dot/mm × 15.4 line/mm)
Printing resolution 600 × 600 dpi
Gradations 256 shades
One-Touch key 22 keys
Multi-Station transmission Max. 100 destinations
Substitute
memory reception 256 sheets or more (when using ITU-T A4 #1 chart)
Image memory capacity 3.5 MB (standard) (for incoming faxed originals)
Report output Sent result report, FAX RX result report, Activity report, Status page

2MH/2MJ/2MK/2ML
1-1-6
1-1-2 Parts names
(1) Overall
Figure 1-1-1
*1: 4in1 model (with FAX) only
*2: Only model with Document Processor as standard / *3: Only model with original cover as standard
25
6
8
7
1
2
4
5
9
10
12
11
13
13
17
18 22
24
23
19
20
21
16
15 15
14
3
12
26 27
28
29
30
1. Platen (contact glass)
2. Original size Indicator plate
3. Operation panel
4. Top cover
5. Front cover
6. Main charger cleaner
7. Drum unit
8. Lock lever
9. Toner container
10. Top tray
11. Paper length guide
12. Paper stopper
13. Paper width guides
14. Cassette
15. Paper width guides (MP tray)
16. MP (Multi-Purpose) tray
17. MP tray extension
18. USB Interface connector
19. Network Interface connector
20. Tel connector (T1) *1
21. Line connector (L1) *1
22. Rear cover
23. Power switch
24. Power cord connector
25. Top cover
26. Original width guides *2
27. Original table *2
28. Original eject table *2
29. Opening handle *2
30. USB host connector
31. Original cover *3

PARTS LIST
Published in March 2014
842MH125
Rev.5
FS-1030MFP FS-1030MFP/DP
FS-1130MFP
FS-1035MFP/DP
FS-1135MFP
ECOSYS M2030dn/PN ECOSYS M2030dn
ECOSYS M2530dn
ECOSYS M2035dn
ECOSYS M2535dn

CONTENTS
FIG. 1 Covers ................................................................... 2
FIG. 2 Frames .................................................................. 4
FIG. 3 Paper Cassette ...................................................... 6
FIG. 4 Paper Feed Section 1 ............................................ 8
FIG. 5 Paper Feed Section 2 .......................................... 10
FIG. 6 Scanner Section .................................................. 12
FIG. 7 Image Formation Section .................................... 14
FIG. 8 Developing Section .............................................. 16
FIG. 9 Fuser Section ...................................................... 18
FIG. 10 Drive Section ....................................................... 20
FIG. 11 Paper Conveying Section .................................... 22
FIG. 12 Electrical Components(30ppm(A),30ppm(A/DP),
30ppm(AF),35ppm(A/DP),35ppm(AF)) ................ 24
FIG. 12 Electrical Components(30ppm(B),30ppm(B/DP),
30ppm(BF),35ppm(B/DP),35ppm(BF)) ................ 26
FIG. 13 Operation Section & Original Cover ................... 28
FIG. 14 Document Processor 1 ........................................ 30
FIG. 15 Document Processor 2 ........................................ 32
FIG. 16 Accessories ......................................................... 34
FIG. 17 Maintenance Kits ................................................. 36
• INDEX .................................................................. 37
FS-1030MFP : 30ppm(A)
FS-1030MFP/DP : 30ppm(A/DP)
FS-1130MFP : 30ppm(AF)
FS-1035MFP/DP : 35ppm(A/DP)
FS-1135MFP : 35ppm(AF)
ECOSYS M2030dn/PN : 30ppm(B)
ECOSYS M2030dn : 30ppm(B/DP)
ECOSYS M2530dn : 30ppm(BF)
ECOSYS M2035dn : 35ppm(B/DP)
ECOSYS M2535dn : 35ppm(BF)
<Notation of products>
For the purpose of this parts list, products are identified as following.

- 2 -
MH/2MJ/2MK/2ML/2PK/2PL/2PM/2PN-3
FIG. 1 Covers
30ppm(B)
30ppm(B/DP),30ppm(BF)
35ppm(B/DP),35ppm(BF)
5
A01
101
101
101
101
102
103
104
21
2
22
18
18
15
19
25
25
1
14
23
24
13
20
3
A
A
11
16
16
17
17
89
10
B
B
6
7
4
12
C
C
26
27
29
28
29