Kyocera 8455 Series User manual

KYOCERA ELCO Corporation
This manual shows the appropriate crimping process by using the proprietary tools and quality control standards.
Since the applicable range of tools and product specifications of connectors may not be met with each other,
Instructions Manual
HAND CRIMPING TOOLS
please contact us when using.
Downloaded from Elcodis.com electronic components distributor

HAND CRIMPING TOOLS
Type A
Structure of the Tool and Part Names
This tool can crimp an applicable wire easily with a set of crimper and anvil.
No need to replace the crimper and anvil.
Example of Failure
Selecting the appropriate crimper
1.Requisite blades are attached on top and bottom of the crimper.
2.Combine blades for the crimper so that chamfered planes are faced.
3.Select the crimper to the size of the wire.
4.The number of applicable size of the wire is engraved on the crimper.
5.When replacing the crimper, pull out the locator pin.
(The locator pin can be pulled out with fingers easily.)
は素手 簡単に抜けます）
珥上歯型をセットしロケーターピンで固定してください。
Procedures
1.Make sure that the tool number and the wire size are met.
2.Open the grips fully.
3.Set the contact appropriately as shown in Figure A".
〈注〉（刻印端子の被覆圧着側です。）
4.Insert the stripped wire as shown in Figure A".
5.Close the grips fully until the ratchet is released.
6.Open the grips to pick up the contact.
7.Make sure that the crimped work is free from defect.
Failure Item
1)Malformation of
the crimped area
(Wire barrel)
Failure Description Cause
Pull strength is
out of specification.
The wire size is out of
the specification,
or abrasion of the tool
2)Deformation
of the terminal
1.Bend
2.Twist
3.Deformation
of the barrel
3)Variation in
crimp height The crimping height
of the tool is not fixed.
Occurred when grips
are incompletely
tightened (tightened
half way) but in the
position where they can
be open due to the
abrasion or deformation
of the ratchet.
The terminal is not
set in position against
the crimper and anvil.
6.Install the appropriate crimper and fix it with the locator pin.
Note: The cladding insulation is placed at the side on which
the engraved indications are shown.
Locator pin
Crimper
Anvil
Tool identification number
Ratchet
Figure A"
Wire crimper
Contact
Cladding insulation crimper
Crimper
Cladding insulation
Anvil
Wires Bent up
Bent up
Twisted
Rolling
Twisted
Bent down
Incomplete
crimping of the barrel
Downloaded from Elcodis.com electronic components distributor

Type B
Structure of the Tool and Part Names
With this tool, a strip of contacts can be crimped easily with the applicable wire
by using a set of crimper and anvil. (No need to replace the crimper and anvil.)
Example of Failure
Selecting the appropriate crimper
1.Requisite blades are attached on top and bottom of the crimper.
2.The number of applicable size of the wire is engraved on the crimper.
3.Select the crimper to the size of the wire.
4.When replacing the crimper, pull out the locator pin.
(The locator pin can be pulled out with fingers easily.) で簡単に抜く事が出来ます。
5.Install the appropriate crimper and fix it with the locator pin.
Procedures
1.Make sure that the tool number and the wire size are met.
2.Cut the strip of contacts in 20cm.
3.Insert the cut strip of contacts into the contact feed bar.
4.Feed the contacts to the proper position.
5.Strip the wire and insert the contact appropriately.
6.Close the grips until the latchet is released.
7.Open the grips to pick up the contact.
8.Feed the contact with stripped wire to the proper position.
9.Make sure that the shape of the crimped work is appropriate.
Failure Item Failure Description
Pull strength is out of specification.
1)Malformation of
the crimped area
( Wire barrel)
1.Bend
2.Twist
3.Deformation
工具クリンプ位置が一定でない場合
珎クリンプハイトの
バラツキ
Cause
The wire size is out of
用又は工具の摩耗
歯型に対し端子が中心
にセットされていない
ラチェット の摩耗及び
変形により、ハンドルを
完全に締付けない位置
（中間位置）、で も復帰
する状態となっている
場合に起きる
Locator pin
Tool identification number
Ratchet
Locator pin
Crimper
Crimper fixing screw
Contact feed bar
Anvil
Crimper
Head
Movable cutter
Fixing screw
Anvil Grip
Shaft pin
Wire crimping part
Wires
Cladding insulator crimping part
2)Deformation of
the terminal
3.Deformation
of the barrel
Cause
The wire size is out of
the specification, or
abrasion of the tool
The terminal is not
set in position against
the crimper and anvil.
3)Variation in
crimp height The crimping height
of the tool is not fixed.
Occurred when grips
are incompletely
tightened (tightened
half way) but in the
position where they can
be open due to the
abrasion or deformation
of the ratchet.
Bent up
twist
twist
ト
Bent down
Rolling
Incomplete crimping
of the barrel
Downloaded from Elcodis.com electronic components distributor

Type C
Structure of the Tool and Part Names
Example of Failure
Procedures
1.Make sure that the tool number and the wire size are met.
2.Open the grips fully.
3.Insert the contact fully into the nest.
4.Strip the wire and insert it to the contact until the end of
it hits against the nest.
5.Close the grips fully until the ratchet is released.
6.Open the grips to pick up the contact crimped with wire.
7.Make sure that the shape of the crimped work is appropriate.
Single head
Dual head
Tool identification
number
Wire size
Ratchet
Ratchet
Wire size
Tool
identification
number
Failure Item Failure Description Cause
1)Malformation of Pull strength is out of specification. The wire size is out of
the crimped area
(Wire barrel)
the specification, or
abrasion of the tool
Incomplete
crimping of
the barrel
2)Deformation of
the terminal
1.Bend
2.Twist
3.Deformation
of the barrel
3)Variation in crimp
height The crimping height of the tool
is not fixed.
Occurred when grips
were incompletely
tightened (tightened
half way) but in the
position where they can
be open due to the
abrasion or deformation
of the ratchet.
Due to the displacement
in position or uneven
planes of the wire
crimping part and
cladding insulation
crimping part of the tool.
To make sure easily,
insert the contact into
the insulator housing to
check that no floating
of the contact exists.
The crimper is cracked.
Downloaded from Elcodis.com electronic components distributor

■List of Hand Tools
■Pull out strength after crimped
After crimped with appropriate combination of the hand crimping tool,
contact, and wire size, it is usable when the pull out strength listed on
the left is satisfied and no abnormality is observed in appearance.
8455
8263
8283
9073
9073
9021
9021
8216
8216
9090
9090
9090
8263
8263
8025
8025
8017
8014
9215
9043
9043
8283
9220
8387
8387
5090
9515
06 1001 001
06 1001 002
06 1001 003
06 1001 004
06 1001 005
06 1001 006
06 1001 007
06 1001 035
06 1001 008
06 1001 009
06 1001 010
06 1001 011
06 1001 012
06 1001 013
06 1001 014
06 1001 015
06 1001 016
06 1001 017
06 9215 5 0001 0000
06 1001 018
06 1001 019
06 1001 039
06 1001 040
06 1001 047A
06 1001 047B
06 1001 049
06 1001 050
Applicable wire Pull out strength (kg)
AWG14
AWG16
AWG18
AWG20
AWG22
AWG24
AWG26
AWG28
AWG30
Pull out strength (kg)
22.5 and more
20.5 and more
13.5 and more
06.5 and more
00.4 and more
00.3 and more
00.2 and more
00.1 and more
00.5 and more
Series No.
60 8455 0310 00 861
60 8263 0513 00 808
60 8283 0513 30 808
60 9073 0212 00 808
60 9073 0222 30 808
60 9021 0313 00 ＊＊＊
60 9021 0527 00 392
60 8216 0313 00 339
60 8216 0313 00 339
60 9090 0＊3＊00 ＊＊＊
60 9090 0＊2＊00 ＊＊＊
60 9090 0＊1＊00 ＊＊＊
60 8263 0617 00 808
60 8263 2523 00 ＊＊＊
60 8025 0213 00 339
60 8025 0213 00 339
70 8014 000 000 858
60 8017 0313 00 339
70 9215 999 00＊825
60 9043 0517 00 ＊＊＊
60 8283 3513 30 ＊＊＊
71 9220 000 000 869
72 9220 000 000 869
72 8387 999 100 800
60 5090 0210 00 808
Applicable contact
AWG＃22〜28
AWG＃24〜30
AWG＃24〜30
AWG＃24〜30
AWG＃22〜28
AWG＃22〜28
AWG＃24〜30
AWG＃22〜30
AWG＃18〜24
AWG＃14〜20
AWG＃14〜18
AWG＃22〜28
AWG＃20〜24
AWG＃14〜16
AWG＃18
AWG＃20〜22
AWG＃24〜26
AWG＃20〜24
AWG＃26〜28
AWG＃22〜26
AWG＃16
AWG＃18〜20
AWG＃26〜30
AWG＃24〜26
AWG＃10〜12
Applicable wire size
1.2〜1.7
0.7〜1.3
0.7〜1.3
0.7〜1.3
1.0〜1.7
1.0〜1.7
1.0〜1.5
1.0〜1.7
01.5〜2.54
01.9〜3.31
03.3〜5.08
1.2〜1.7
01.5〜1.87
2.8〜3.6
1.3〜2.3
1.2〜2.2
1.0〜1.8
1.8〜2.0
1.4〜2.0
1.0〜1.5
1.0〜1.3
2.5〜3.3
0.85〜1.15
3.3〜5.3
1.5〜1.8
A
B
A
B
C − ①
C − ①
C − ①
A
A
A
A
A
A
C − ②
C − ①
C − ①
C − ①
C − ①
C − ①
C − ①
C − ①
B
C
− ②
B
B
C
A
タイプ
2.5〜3.2
3.0〜3.8
2.5〜3.2
2.5〜3.2
2.2〜2.8
2.2〜2.8
2.2〜2.8
2.2〜2.8
4.6〜5.0
4.6〜5.0
4.6〜5.0
2.5〜3.2
2.5〜3.2
2.7〜3.0
2.7〜3.0
2.5〜2.8
2.5〜2.8
2.5〜2.8
2.5〜3.0
2.2〜2.8
2.2〜2.8
3.0〜3.8
4.2〜4.7
1.4〜1.8
5.5〜6.5
2.2〜3.0
Strip length
（
2.8〜3.6
2.2〜3.0
AWG＃14〜16
AWG＃18
AWG＃20
（AVS0.5）
AWG＃20〜22
（AVS0.3,CAVS0.5）
71 9515 999 010 808
72 9515 999 020 808
Outer diameter of the
cladding insulator (mm)
Part number Strip length Type
Downloaded from Elcodis.com electronic components distributor