Lütze LION microPLC User manual

Operating Instructions
LION
microPLC
LION-MICRO-PLC-CAN-16/8/2/1-LUE
802201
Version 00
07/25/2019

Lütze Transportation GmbH
Bruckwiesenstraße 17-19
D-71384 Weinstadt
Tel.: [phone]
Fax: [phone]
[e-mail]
www.luetze-transportation.de

LION microPLC ▪ Content
Content
1 Introduction....................................................................................................... 5
2 General Information.......................................................................................... 6
2.1 Symbol Description...................................................................................................................... 6
2.2 Copyright ..................................................................................................................................... 6
2.3 Disclaim of Liability ...................................................................................................................... 7
2.4 Standards .................................................................................................................................... 7
2.5 Labeling ....................................................................................................................................... 8
2.6 Related Documents ..................................................................................................................... 9
3 Safety ............................................................................................................... 10
3.1 Content of the Manual ............................................................................................................... 10
3.2 Intended Use ............................................................................................................................. 10
3.3 Recepients................................................................................................................................. 10
3.4 Operating Employees ................................................................................................................ 10
3.5 Responsibility of the Operator ................................................................................................... 11
3.6 Protective Clothing and Equipment ........................................................................................... 11
3.7 Electrostatic Discharge .............................................................................................................. 11
3.8 Reconstruction and Modifications of the Product ...................................................................... 11
3.9 Special Safety Messages .......................................................................................................... 12
4 Product Overview ........................................................................................... 13
4.1 Product Description ................................................................................................................... 13
4.2 Technical Data........................................................................................................................... 13
5 Transport and Storing .................................................................................... 16
5.1 Scope of Delivery....................................................................................................................... 16
6 Product Assembly .......................................................................................... 17
6.1 LED Display ............................................................................................................................... 18
7 Mounting.......................................................................................................... 19
7.1 Mounting Options....................................................................................................................... 19
7.2 Grounding .................................................................................................................................. 20
7.3 Terminal Coding ........................................................................................................................ 21
7.4 Locking the Push-In Terminals .................................................................................................. 22
7.5 Unlocking the Push-In Terminals............................................................................................... 22
7.6 Wiring – Push-In Terminal ......................................................................................................... 22
7.7 EMC Shield Clip Set .................................................................................................................. 23
8 Initial Operation – Hardware .......................................................................... 25
8.1 Power Supply............................................................................................................................. 25
8.2 USB Interface ............................................................................................................................ 26
8.3 Serial Interface........................................................................................................................... 27
8.4 Ethernet Interface ...................................................................................................................... 29
8.5 Interfaces – Pin Assignment ...................................................................................................... 30
9 Initial Operation – Software ........................................................................... 33
9.1 User Button................................................................................................................................ 33
10 Operation......................................................................................................... 34
10.1 Supply the Device with Power ................................................................................................... 34
10.2 Restart the Device ..................................................................................................................... 34
10.3 Start Application on the Device.................................................................................................. 35
10.4 Error LEDs ................................................................................................................................. 36
10.5 Output LEDs .............................................................................................................................. 38
10.6 Input LEDs ................................................................................................................................. 38

LION microPLC ▪ Content
11 Maintenance – Hardware................................................................................ 39
12 Maintenance – Software................................................................................. 40
12.1 Update Firmware (ProConOS) .................................................................................................. 40
12.2 Update the microPLC configuration files ................................................................................... 40
13 Demounting..................................................................................................... 42
14 Final Shutdown and Disposal........................................................................ 43
15 Service ............................................................................................................. 44
16 Error Treatment............................................................................................... 45
16.1 Error Messages of the Function blocks ..................................................................................... 45
17 Appendix ......................................................................................................... 49
17.1 Accessories ............................................................................................................................... 49
17.2 Content of the Firmware Libraries ............................................................................................. 49
17.3 Revision of the Document.......................................................................................................... 51

LION microPLC ▪ Introduction
5
1 Introduction
This manual is part of the LION microPLC (Part-No. 802201,
Type LION-MICRO-PLC-CAN-16/8/2/1-LUE). It contains important information
about the handling and safety.
▪ To avoid hazardous situations, read the manual before installing the product
and using it. This applies to every person who is getting in touch with the
product. Trained employees and experts, especially qualified persons who
have worked with similar products before, have to read and understand the
manual as well.
▪ Store the manual at a handy place. If selling, renting or in case of a divestiture
pass the manual to the authorize person.

LION microPLC ▪ General Information
6
2 General Information
2.1 Symbol Description
2.1.1 Safety Messages
The manual contains safety information, which is characterized by a signal word
in combination with a certain colour to indicate the warning level. The information
highlights possible dangers and gives instructions on how to avoid them.
2.1.2 Handling Notes
You will also find icons that indicate important information and action steps:
2.2 Copyright
This manual is intended for the operator and his staff. It is forbidden to give the
content to a third party, to duplicate, exploit or impart it. The Lütze Transportation
GmbH has to allow it explicit in writing.
General data, text, images and drawings are copyrighted and are liable to the
industrial property right. Contravention can be prosecuting criminally. The named
brands and product names in this document are trademarks or registered
trademarks by titleholder.
Indicates a dangerous situation which leads to death or serious injuries
if not observed.
Indicates a dangerous situation which can lead to death or serious
injuries if not observed.
Indicates a dangerous situation which can lead to slight or moderate
injuries if not observed.
Indicates a situation which could damage the product or the environment.
This information foresees injuries.
Indicates technically important information to operate the device safely.
Indicates the use of tools.

LION microPLC ▪ General Information
7
2.3 Disclaim of Liability
The manual was written under consideration of the applied standards, regulations
and the current state of technology.
The content is verified of accuracy. Discrepancies are not excluded. For those
discrepancies we disclaim liability. Applicable changes and additional information
will be in the next version of the manual.
The Lütze Transportation GmbH does not assume liability for any damages and
accidents of following reasons:
▪ Nonobservance of the manual
▪ Untrained and unqualified employees
▪ Non conventional use
▪ Non approved reconstructions and functional modifications of the product
▪ Using non original or non admitted parts or equipment
2.4 Standards
The products are constructed and designed according following standards:
EN 50155 Railway applications – Rolling stock – Electronic equipment
EN 50121 Railway applications – Electromagnetic compatibility – Part
3-2: Rolling stock – Apparatus
EN 50124 Railway applications – Insulation coordination – Part 1:
Basic requirements – Clearances and creepage distances
for all electrical and electronic equipment
EN 61373 Railway applications – Rolling stock equipment – Shock and
vibration tests
EN 45545 Railway applications – Fire protection on railway vehicles –
Part 2: Requirements for fire behaviour of materials and
components
HN_Isolations
prüfung
Company internal standard – Insulation test
The data sheet contains the versions of the standards and further
information on the product.

LION microPLC ▪ General Information
8
2.5 Labeling
On the product following label with following data can be found:
Fig. 1: Example – Product Label
▪ Part Number
▪ Hardware Revision
▪ Module description
▪ Manufacturing date
▪ Software version
▪ Serial number
▪ Data matrix code, contains: serial number, part number and date
▪QR code
2.5.1 QR Code – Product Information
The code links to further product information in the online catalogue on the LÜTZE
Transportation website. To reach the page proceed as follows:
1. Scan the QR code with a smart phone or another device which can read such
codes.
2. A standard browser will open with the linked page.
Fig. 2: Screenshot Online Catalogue – Language Selection
3. Choose a language.
4. The product will be displayed. Under Downloads it is possible to download
further technical documentation.
Mind the original adhesive labels. Keep them readable.
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LION microPLC ▪ General Information
9
2.6 Related Documents
The programming environment of the microPLC is a product of the company
PHOENIX CONTACT Software GmbH. The company is responsible for the
documentation and the compliance of standards. This document contains short
parts of the software documentation. In particular cases apply to:
PHOENIX CONTACT Software GmbH
Campusallee 6
32657 Lemgo
Germany
Tel. [phone]
Fax. [phone]
[email protected]e
www.phoenixcontact-software.com

LION microPLC ▪ Safety
10
3 Safety
3.1 Content of the Manual
Read and follow the manual before using the product the first time.
This applies to every person which is getting in touch with the product. Trained
employees and experts especially qualified persons which had worked with
similar products before have to read and understand the manual.
3.2 Intended Use
The microPLC is designed for the exclusive use for decentralized control
applications on trains.
3.3 Recepients
The operating manual addresses planers, project manager and programmers.
It also addresses the operating employees which are responsible for the initial
operation, the operation and for the maintenance of the products and systems.
Regarding the employees three qualification levels are differentiated.
3.4 Operating Employees
Trained Employees
The employee was trained by the employer on the task and possible hazardous
situations. The employee does not have any technical knowledge.
Experts
The employee has a technical education, knowledge and/or experience in the
required field. The employee is capable to do specific operations on and with the
product.
Electrically Qualified Persons
The employee has a technical education in the required field. The employee is
capable to do special operations on and with the product.
The different sections of the manual referring to the qualification level of the
operating employees.
Risk of injury by deploying insufficient qualified operating employees.
Inappropriate use of not qualified or insufficient personal can cause property
damages and personal injuries.
▪ Tasks which apply special procedures should be done by trained and
qualified employees or experts, especially electrically qualified persons.

LION microPLC ▪ Safety
11
3.5 Responsibility of the Operator
The operator is obligate by the law of occupational safety, if the product is used
in a commercial field.
▪ The operator is responsible to train the employees and to inform himself about
the industrial safety regulation.
▪ The operator is responsible that safety, environment protection regulations
and rules for accident prevention are observed.
▪ The operator has to run a risk assessment at the working environment/place
of installation to expose hazards and to alert those.
▪ The manual has to be stored near the product.
▪ The manual has to be obeyed.
▪ The product can just be run in a faultless technical condition.
3.6 Protective Clothing and Equipment
3.7 Electrostatic Discharge
Electrostatic discharge can destroy electronical components by voltage and
energy, which are not noticeable by humans. Damages can occur if an
electronical component is touched by an electrostatic discharged person.
Modules will not immediately recognized as malfunctioned, the maloperation will
occur after a longer operating time.
▪ Switch off the voltage before working with or on the module and work
according the ESD guidelines.
▪ Electronic components should not be contact electronic insulated material like
plastic foil, plastic parts, insulated table pads or clothing.
▪ Place the modules only on conductive surfaces.
3.8 Reconstruction and Modifications of the Product
▪Destroyed parts and malfunction of the product.
Inappropriate clothes can cause electrification and can damage the product.
If working with or on the components, wear special ESD clothing.
▪Also follow the instructions and regulations of the employer.
Personal injuries and property damages caused by reconstructions and
modifications of the product.
▪ Do not reconstruct or modify the product if the manufacturer does not allow
it explicit in writing.

LION microPLC ▪ Safety
12
3.9 Special Safety Messages
Electric shocks and product damages caused by wrong voltage
application.
▪ Use the nominal operating voltage (see technical data).
▪ The lower and upper thresholds are given in the technical data.

LION microPLC ▪ Product Overview
13
4 Product Overview
4.1 Product Description
The LION microPLC is a small-sized PLC with local Input and Output channels.
The LION microPLC can be used for decentralized control applications on trains.
The product is based on a high-performance ARM = Microprocessor (Advanced
Risk Machine) and can provide up to 2 bus interfaces. The interfaces can be
flexible configured.
The microPLC can be programmed and configured by the application
development system MULTIPROG from PHOENIX. The programming can be
done in the established languages which are based on the IEC 61131 standard.
The software can handle multiuser projects over a network access. There are
several options regarding the interfaces and software.
4.2 Technical Data
Mechanics
Dimensions 158.0 x 160.0 x 58.0 mm (wxhxd)
Weight 0.710 kg/piece
Housing Aluminium, anodized
Mounting DIN rail mounting TS35

LION microPLC ▪ Product Overview
14
General
Controller ▪ CPU ARM CORTEX M4 168 MHz
▪ 512 kB FLASH as programm memory
▪ 32 kB integrated SRAM as variable
memory
▪ Real-time clock (RTC) optional
Software ▪ Real-time operating system: FreeRTOS
▪ Soft-SPS ProConOS Software eCLR
▪ Programming languages as per IEC
61131-3: FBD, LD, ST, IL, SFC
▪ Programming Interface: Multiprog Express
(or Multiprog 5.5 Pro)
▪ Visualisation via OPC possible
Performance ▪ 100,000 logical operations (Bool, Byte, Int,
DInt) in approx. 3.3 ms
▪ 100,000 real operations in approx. 94.5 ms
Supply Module Electronic
Power Supply DC 24 V (voltage range DC 16.8-30 V)
Ripple Max. 10 %
Voltage Interruptions 10 ms
Protection Device Polarity reversal protection
Interfaces
Bus Interfaces ▪CAN2.0
▪ Ethernet
▪ RS232 (RS485, RS422 can be configured
ex works)
Diagnosis Interface Ethernet
Inputs
Digital Input 16 (1 potential)
Analog Input 2
Outputs
Digital Output 8 (1 potential)
Analog Output 1

LION microPLC ▪ Product Overview
15
Environmental Condition
Operating Temperature -40 °C … +70 °C (+85 °C for 10 min)
Storage Temperature -40 °C…+85 °C
International Protection Class
(IP)
IP20

LION microPLC ▪ Transport and Storing
16
5 Transport and Storing
5.1 Scope of Delivery
▪ 1 x LION microPLC (Part.-No. 802201)
▪ 1 x Set I/O Push-In Terminal, 5-pin, RM5.08 (X1) (Part.-No. 800208)
▪ 1 x Set I/O Push-In Terminals (Part.-No. 800213)*
▪ Instructions (Part.-No. 919838.0000)
* Already plugged into the module due to the type of packaging
▪ Protect the product from humidity. Store the product in a dry room
between -40 and +85 °C.
▪ Make sure that the microPLC is safely packaged for transporting, that
possible crushes can be absorbed.
▪ Dust can destroy electronic components. The circuit board of the
microPLC is coated. But try to store and transport it in a dust free
environment to avoid damages of the microPLC.
The software for the microPLC can be downloaded on the homepage of
Lütze Transportation: www.luetze-transportation.com.

LION microPLC ▪ Product Assembly
17
6 Product Assembly
1 Analog Input and Output X9
2Digital Input 1 – 8 X8
3 Digital Input 9 – 16 X7
4User button
5 Ethernet Port X6
6USB Port (without function) X5
7 Serial Port X4
8CAN-Termination resistor
9CAN-Port X3
10 PE Ground connection X0
11 Digital Output X2
12 Power Supply X1
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LION microPLC ▪ Product Assembly
18
6.1 LED Display
LED Color State Description
ULgreen on Supply voltage OK
STOP yellow on Operating mode STOP
RUN green on Operating mode RUN
ERROR red on Operating mode ERROR
CANST green on
blinking
CAN Status
Data is sent or received
CANERR red on
blinking
CAN Error
Data cannot be sent (It lights up
briefly when switching on)
ETHST green on
blinking
Ethernet Status: LINK OK
Ethernet Status: Activity
ETHSPD yellow on
off
Ethernet speed: 100 Mbit/s
Ethernet speed: 10 Mbit/s
APP1red / green User defined
APP2red / green User defined
I1 – I16 yellow on Digital input 1 – 16
USQOK yellow on Supply voltage digital outputs OK
USQERR red on Supply voltage digital outputs
ERROR
Q1 – Q8 yellow on Digital output 1 – 8
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LION microPLC ▪ Mounting
19
7 Mounting
7.1 Mounting Options
The microPLC can be mounted on a top-hat rail. Following mounting options are
possible:
Risk of injury by electric current. Persons can be injured by electric current
and the product can be damaged. De-energize the system before mounting.
OBSERVE THE DISTANCES AROUND THE MODULE! To ensure proper
ventilation, mount the module at least 5 mm above and below and 0 mm to the
side of other modules. If an additional PE ground connection is used, you need
at least 20 mm distance. These minimum distances must be observed
depending on the installation position.
1. Hook the product into the lower part
of the top-hat rail.
2. Push the product a little bit up.
3. Push the product back that it
catches the top-hat rail.
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LION microPLC ▪ Mounting
20
7.2 Grounding
Electric shocks and injuries through incorrect grounding.
▪ The device must be grounded by a qualified electrician.
▪ The ground connection must not be more than 20 cm long. 10 cm is
recommended.
▪ The ground cable must have a gauge of at least 2.5 mm2.
▪ The cable shoe used must be as wide as possible.
▪ Always ground the device via the PE ground connection (X0 clamp), not the
DIN rail.
▪ Ground the DIN rail separately in order to comply with the EMC Directive.
Connect the ground cable to the X0
connector of the device:
1. Loose the bolt (3)* of the PE ground
connection (X0 clamp)
2. Use a circular cable shoe on the
earth cable (2).
3. Fix the circular cable shoe between
the Schnorr washer (1) and the
screw (3).
4. Ground the module.
*screw with hexalobular internal socket
(e.g. "TX", "6-lobe", "star screw", etc.)
The module PE ground connection must be as short as possible and
connected to ground potential with the lowest possible inductance.
For modules with several earthing points (e.g. power supply plug and
module PE ground connection), a common earthing contact must be used
for both earthing points.
We suggest a maximum length of 10 cm. Grounding must be star-shaped.
The mounting plate forms the star point.
If you have any questions, please contact Lütze Transportation Technical
Support.