Siemens SINAMICS G130 User manual

Operating instructions · 03/2012
Terminal Module 150 (TM150)
SINAMICS G130
SINAMICS
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Terminal Module 150 (TM150)
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SINAMICS
SINAMICS G130
Terminal Module 150 (TM150)
Operating Instructions
Control version V4.5
03/2012
A5E03758735A
Safety information
1
General information
2
Mechanical installation
3
Electrical installation
4
Technical specifications
5

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E03758735A
Ⓟ 04/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved

Terminal Module 150 (TM150)
Operating Instructions, 03/2012, A5E03758735A 3
Table of contents
1 Safety information...................................................................................................................................... 5
1.1 Warnings........................................................................................................................................5
1.2 Safety and application instructions ................................................................................................6
1.3 Components that can be destroyed by electrostatic discharge (ESD) ..........................................7
2 General information ................................................................................................................................... 9
2.1 Safety information ..........................................................................................................................9
3 Mechanical installation............................................................................................................................. 11
4 Electrical installation ................................................................................................................................ 13
4.1 Overview ......................................................................................................................................13
4.2 Interface description.....................................................................................................................14
4.2.1 X524 electronics power supply ....................................................................................................14
4.2.2 X500/X501 DRIVE-CLiQ interfaces .............................................................................................14
4.2.3 X531-X536 temperature sensor inputs........................................................................................15
4.2.4 Meaning of the LEDs on the Terminal Module TM150 ................................................................16
4.3 Connection examples ..................................................................................................................17
4.4 Protective conductor connection and shield support ...................................................................19
5 Technical specifications........................................................................................................................... 21

Table of contents
Terminal Module 150 (TM150)
4 Operating Instructions, 03/2012, A5E03758735A

Terminal Module 150 (TM150)
Operating Instructions, 03/2012, A5E03758735A 5
Safety information 1
1.1 Warnings
WARNING
Hazardous voltages are present when electrical equipment is in operation.
Severe personal injury or substantial material damage may result if these warnings are not
observed.
Only qualified personnel are permitted to work on or around the equipment.
This personnel must be thoroughly familiar with all the warnings and maintenance
procedures described in these operating instructions.
The successful and safe operation of this device is dependent on correct transport, proper
storage and installation, as well as careful operation and maintenance.
National safety guidelines must be observed.
DANGER
Five safety rules
When carrying out any kind of work on electrical devices, the "five safety rules" according to
EN 50110 must always be observed:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
NOTICE
For a UL-approved system use 60/75°C copper conductors only.

Safety information
1.2 Safety and application instructions
Terminal Module 150 (TM150)
6 Operating Instructions, 03/2012, A5E03758735A
1.2 Safety and application instructions
DANGER
This equipment is used in industrial high-voltage installations. During operation, this
equipment contains live, bare parts. For this reason, they could cause severe injury or
significant material damage if the required covers are removed, if they are used or operated
incorrectly, or have not been properly maintained.
When the machines are used in non-industrial areas, the installation location must be
protected against unauthorized access (protective fencing, appropriate signs).
Prerequisites
Those responsible for protecting the plant must ensure the following:
● The basic planning work for the plant and the transport, assembly, installation,
commissioning, maintenance, and repair work is carried out by qualified personnel and/or
checked by experts responsible.
● The operating manual and machine documentation are always available.
● The technical specifications regarding the applicable installation, connection,
environmental, and operating conditions are always observed.
● The plant-specific assembly and safety guidelines are observed and personal protection
equipment is used.
● Unqualified personnel are forbidden from using these machines and working near them.
This operating manual is intended for qualified personnel and only contain information and
notes relating to the intended purpose of the machines.
The operating manual and machine documentation are written in different languages as
specified in the delivery contracts.
Note
We recommend engaging the support and services of your local Siemens service center for
all planning, installation, commissioning and maintenance work.

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
Terminal Module 150 (TM150)
Operating Instructions, 03/2012, A5E03758735A 7
1.3 Components that can be destroyed by electrostatic discharge (ESD)
CAUTION
The board contains components that can be destroyed by electrostatic discharge. These
components can be easily destroyed if not handled properly. If you do have to use
electronic boards, however, please observe the following:
•You should only touch electronic boards if absolutely necessary.
•When you touch boards, however, your body must be electrically discharged
beforehand.
•Boards must not come into contact with highly insulating materials (such as plastic
parts, insulated desktops, articles of clothing manufactured from man-made fibers).
•Boards must only be placed on conductive surfaces.
•Boards and components should only be stored and transported in conductive packaging
(such as metalized plastic boxes or metal containers).
•If the packaging material is not conductive, the boards must be wrapped with a
conductive packaging material (such as conductive foam rubber or household aluminum
foil).
The necessary ESD protective measures are clearly illustrated in the following diagram:
● a = conductive floor surface
● b = ESD table
● c = ESD shoes
● d = ESD overall
● e = ESD wristband
● f = cabinet ground connection
● g = contact with conductive flooring
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Figure 1-1 ESD protective measures

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
Terminal Module 150 (TM150)
8 Operating Instructions, 03/2012, A5E03758735A

Terminal Module 150 (TM150)
Operating Instructions, 03/2012, A5E03758735A 9
General information 2
The terminal module TM150 is a DRIVE-CLiQ component for temperature evaluation. The
temperature is measured in a temperature range from -99 °C to +250 °C for the following
temperature sensors:
● PT100 (with monitoring for wire breakage and short-circuit)
● PT1000 (with monitoring for wire breakage and short-circuit)
● KTY84 (with monitoring for wire breakage and short-circuit)
● PTC (with short-circuit monitoring)
● Bimetallic NC contact (without monitoring)
For the temperature sensor inputs, for each terminal block the evaluation can be
parameterized for 1x2-wire, 2x2-wire, 3-wire or 4-wire. There is no galvanic isolation in the
TM150.
The TM150 is mounted in the control cabinet and can be snapped on to a standard mounting
rail (EN 60715).
The TM150 contains the following interfaces:
Table 2- 1 Overview of the TM150 interfaces
Type Quantity
DRIVE-CLiQ interfaces 2
Temperature sensor inputs 6/12
Electronic power supply 1
2.1 Safety information
WARNING
The 50 mm clearances above and below the components must be observed.
CAUTION
Temperature sensors must always be connected up using shielded cables. The cable
shield must be connected to the ground potential at both ends through a large surface area.
Temperature sensor cables that are routed together with the motor cable must be twisted in
pairs and shielded separately.

General information
2.1 Safety information
Terminal Module 150 (TM150)
10 Operating Instructions, 03/2012, A5E03758735A

Terminal Module 150 (TM150)
Operating Instructions, 03/2012, A5E03758735A 11
Mechanical installation 3
Figure 3-1 Dimension drawing Terminal Module 150 (TM150)
Note
The TM150 is installed near the Power Module on a mounting rail, which must be provided
by the customer.

Mechanical installation
Terminal Module 150 (TM150)
12 Operating Instructions, 03/2012, A5E03758735A

Terminal Module 150 (TM150)
Operating Instructions, 03/2012, A5E03758735A 13
Electrical installation 4
4.1 Overview
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Electrical installation
4.2 Interface description
Terminal Module 150 (TM150)
14 Operating Instructions, 03/2012, A5E03758735A
4.2 Interface description
4.2.1 X524 electronics power supply
Table 4- 1 Terminal strip for the electronics power supply X524
Terminal Designation Technical data
+ Electronic power supply
+ Electronic power supply
M Electronics ground
M Electronics ground
Voltage: 24 V DC (20.4 V – 28.8 V)
Current consumption: Max. 0.2 A
Max. current via jumper in connector: 20 A at 55 °C
Max. connectable cross-section: 2.5 mm²
Note
The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply
voltage is looped through.
4.2.2 X500/X501 DRIVE-CLiQ interfaces
Table 4- 2 DRIVE-CLiQ interface X500/X501
Pin Signal name Technical data
1 TXP Transmit data +
2 TXN Transmit data -
3 RXP Receive data +
4 Reserved, do not use
5 Reserved, do not use
6 RXN Receive data -
7 Reserved, do not use
8 Reserved, do not use
A + (24 V) Power supply
B M (0 V) Electronics ground
Blanking plate for DRIVE-CLiQ interfaces (50 pcs.) Order number: 6SL3066-4CA00-0AA0

Electrical installation
4.2 Interface description
Terminal Module 150 (TM150)
Operating Instructions, 03/2012, A5E03758735A 15
4.2.3 X531-X536 temperature sensor inputs
Table 4- 3 X531-X536 temperature sensor inputs
Terminal Function
1x2- / 2x2-wire
Function
3 and 4-wire
Technical data
1 +Temp
(channel x)
+
(channel x)
Temperature sensor connection for sensors with
1x2 wires
Connection of the 2nd measurement cable for
sensors with 4-wires
2 -Temp
(channel x)
-
(channel x)
Temperature sensor connection for sensors with
1x2 wires
Connection of the 1st measurement cable for
sensors with 3 and 4-wires.
3 +Temp
(channel y)
+ Ic
(constant current, positive
channel x)
4 -Temp
(channel y)
- Ic
(constant current,
negative
channel x)
Temperature sensor connection for sensors with
2x2, 3 and 4-wires
Max. connectable cross-section: 1.5 mm2
Measuring current via the temperature sensor connection: 2 mA
DANGER
Risk of electric shock!
Only temperature sensors that meet the safety isolation specifications stipulated in
EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp".
If these instructions are not complied with, there is a risk of electric shock!
NOTICE
The KTY temperature sensor must be connected with the correct polarity. A sensor
connected up with the incorrect polarity cannot detect if the motor overheats.
NOTICE
When connecting several temperature sensors, the individual sensors must be separately
connected to "+ Temp" and "- Temp".
It is not permissible to jumper the "+ Temp" and "- Temp" signals between the individual
terminal blocks!
NOTICE
When connecting temperature sensors with 3 wires, a jumper must be inserted between
X53x.2 and X53x.4.

Electrical installation
4.2 Interface description
Terminal Module 150 (TM150)
16 Operating Instructions, 03/2012, A5E03758735A
Table 4- 4 Channel assignment
Terminal Channel number [x]
for 1x2, 3 and 4-wires
Channel number [y]
for 2x2 wires
X531 0 6
X532 1 7
X533 2 8
X534 3 9
X535 4 10
X536 5 11
NOTICE
Cable cross section
Cable length and cross section might influence the temperature measurement
(10 Ω cable resistance for a PT100, can falsify the measurement result by 10 %).
For cable lengths > 100 m, cables with a cross-section of ≥ 1 mm2 must be used.
NOTICE
The maximum cable length is 300 m and the cables must be shielded.
4.2.4 Meaning of the LEDs on the Terminal Module TM150
Table 4- 5 Meaning of the LEDs on the Terminal Module TM150
LED Color State Description
- OFF The electronic power supply is missing or lies outside the
permissible tolerance range.
Green Continuous light The component is ready for operation and cyclic DRIVE-CLiQ
communication is taking place.
Orange Continuous light DRIVE-CLiQ communication is being established.
Red Continuous light At least one fault is present in this component. Note:
The LED is activated regardless of whether the corresponding
messages have been reconfigured.
Flashing light
0.5 Hz
Firmware is being downloaded. Green/
Red
Flashing light
2 Hz
Firmware has been downloaded.
Wait for POWER ON.
RDY
Green/
orange
or
red/
orange
Flashing light
2 Hz
Detection of the components via LED is activated (p0154).
Note:
Both options depend on the LED status when module recognition
is activated via p0154 = 1.

Electrical installation
4.3 Connection examples
Terminal Module 150 (TM150)
Operating Instructions, 03/2012, A5E03758735A 17
4.3 Connection examples
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Module TM150

Electrical installation
4.3 Connection examples
Terminal Module 150 (TM150)
18 Operating Instructions, 03/2012, A5E03758735A
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