Acromag AcroPack AP580E User manual

AP580E / AP580E-POE AcroPack
1Gb Ethernet (Power over Ethernet) Module
USER’S MANUAL
ACROMAG INCORPORATED
30765 South Wixom Road
Wixom, MI 48393-2417 U.S.A.
Tel: [phone]
Email: [e-mail]
Copyright 2016, Acromag, Inc., Printed in the USA.
Data and specifications are subject to change without notice.
8501099E

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Table of Contents
1.0 GENERAL INFORMATION..........................................................................................3
1.1 Intended Audience .......................................................................................................3
1.2 Preface.........................................................................................................................3
1.2.1 Trademark, Trade Name and Copyright Information .................................................................. 3
1.2.2 Class A Product Warning............................................................................................................. 3
1.2.3 Environmental Protection Statement ......................................................................................... 3
1.3 AcroPack Information –All Models...............................................................................4
1.3.1 Ordering Information ................................................................................................................. 4
1.3.2 Key Features............................................................................................................................... 4
1.3.3 Key Features PCIe Interface........................................................................................................ 5
1.4 Signal Interface Products ..............................................................................................5
1.5 Software Support .........................................................................................................5
1.6 Introduction .................................................................................................................5
2.0 PREPARATION FOR USE..............................................................................................6
2.1 Unpacking and Inspecting.............................................................................................6
2.2 Installation Considerations ...........................................................................................7
2.3 Functional Block diagram..............................................................................................7
2.4 Field I/O Connector ......................................................................................................8
Table 2.1 Field I/O Connector Pin Assignments ............................................................................ 8
2.8 Logic Interface Connector ...........................................................................................12
Table 2.2 Logic Interface connector Pin Assignments ................................................................. 12
2.9 LEDs ...........................................................................................................................13
3.0 SERVICE AND REPAIR............................................................................................... 13
3.1 Service and Repair Assistance.....................................................................................13
3.2 Preliminary Service Procedure ....................................................................................14

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3.3 Where to Get Help......................................................................................................14
4.0 SPECIFICATIONS......................................................................................................... 15
4.1 Physical......................................................................................................................15
..........................................................................................................................................15
4.2 Power Requirements..................................................................................................16
4.2.1 POE Power Requirements..........................................................................................................16
4.2.2 POE Power Output (to PD device)..............................................................................................16
4.3 Environmental Considerations....................................................................................16
4.3.1 Operating Temperature.............................................................................................................16
4.3.2 Other Environmental Requirements .........................................................................................17
4.3.2.1 Relative Humidity .......................................................................................................... 17
4.3.2.2 Isolation ......................................................................................................................... 17
4.3.3 Vibration and Shock Standards..................................................................................................17
4.3.4 EMC Directives ..........................................................................................................................17
4.4 Reliability Prediction ..................................................................................................18
AP580E-LF............................................................................................................................................18
AP580E-POE-LF ....................................................................................................................................18
4.5 PCIe Bus Specifications ...............................................................................................18
APPENDIX.............................................................................................................................. 19
CERTIFICATE OF VOLATILITY ........................................................................................ 19
REVISION HISTORY ............................................................................................................ 20

AP5080E / AP580-POE AcroPack
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1.0 GENERAL INFORMATION
1.1 Intended Audience
This users’ manual was written for technically qualified personnel who will
be working with I/O devices using the AcroPack module. It is not intended
for a general, non-technical audience that is unfamiliar with industrial I/O
devices and their application.
1.2 Preface
The information contained in this manual is subject to change without
notice, and Acromag, Inc. (Acromag) does not guarantee its accuracy.
Acromag makes no warranty of any kind with regard to this material,
including, but not limited to, the implied warranties of merchantability and
fitness for a particular purpose. Further, Acromag assumes no responsibility
for any errors that may appear in this manual and makes no commitment to
update, or keep current, the information contained in this manual. No part
of this manual may be copied or reproduced in any form, without the prior
written consent of Acromag,
1.2.1 Trademark, Trade Name and Copyright Information
© 2017 by Acromag Incorporated.
All rights reserved. Acromag and Xembedded are registered trademarks of
Acromag Incorporated. All other trademarks, registered trademarks, trade
names, and service marks are the property of their respective owners.
1.2.2 Class A Product Warning
This is a Class A product. In a domestic environment, this product may cause
radio interference, in which case the user may find it necessary to take
adequate corrective measures.
1.2.3 Environmental Protection Statement
This product has been manufactured to satisfy environmental protection
requirements where possible. Many components used (structural parts,
circuit boards, connectors, etc.) are capable of being recycled. Final
disposition of this product after its service life must be conducted in
accordance with applicable country, state, or local laws or regulations.

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1.3 AcroPack Information –All Models
The AcroPack IO module are based on the PCI Express Mini Card
Electromechanical specification and are 70mm in length with an add 100
pin field I/O connector.
The AcroPack is 19.05mm longer than the full length mini PCIe card at
50.95mm. It has the same mPCIe board width of 30mm and uses the same
mPCIe standard board hold down standoff and screw keep out areas.
The AP580 uses the Intel i210 Ethernet controller, high-density, single-
width AcroPack module, with the capability to provide POE (Power over
Ethernet) as a PSE (Power sourcing Device) end point. Is designed to meet
IEEE 802.3af standard (10 Watt Limited) using a Linear Technology Single
POE PSE controller.
1.3.1 Ordering Information
The AcroPack ordering options are given in the following table.
Model Number
Description
Temp Range
AP580E-LF 1
1Gb Ethernet
-40°Cto 70°C
AP580E-POE-LF 1,2
1Gb Ethernet with POE
-40°Cto 70°C
Note 1: The AP580 does not support the AcroPack Accessory AP-CC-01
(Conduction cool kit).
Note 2:200LFM (minimum) Air flow is required above 50°C
1.3.2 Key Features
•POE PSE –Designed to meet IEEE 802.3 af (10 Watts maximum)
•Small Form Factor
•Intel I210 1Gb Ethernet Controller
•Single Port
•Audio Video bridging
oIEEE 1588/802.1AS precision time synchronization
oIEEE 802.1Qav traffic shaper (with software extensions)
•Jumbo frames

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•Interrupt moderation, VLAN support, IP checksum offload
•PCIe OBFF (Optimized Buffer Flush/Fill) for improved system power
management
•Four transmit and four receive queues
•RSS and MSI-X to lower CPU utilization in multi-core systems
•Advanced cable diagnostics, auto MDI-X
•ECC –error correcting memory in packet buffers
1.3.3 Key Features PCIe Interface
•PCIe Bus –The AP module includes a PCI Express Generation 1 interface
operating at a bus speed of 2.5 Gbps with one lane in each direction.
•Compatibility –PCI Express Base Specification v2.1 compliant PCI Express
Endpoint.
1.4 Signal Interface Products
This AcroPack Module will mate directly to all Acromag AP carriers. Once
connected, the module is accessed via a 50 pin or 68 pin panel connector.
The cables and termination panels are also available.
1.5Software Support
The AcroPack series AP580 require support drivers specific to your operating
system. Supported Operating Systems include: Windows and Linux.
These Device Drivers are typically native to the operations systems and
require no additional special drivers to operate.
The AP580 uses the Intel i210 Ethernet controller PROset drivers.
For more information go to:
https://downloadcenter.intel.com/product/64399/Intel-Ethernet-Controller-
I210-Series.
1.6 Introduction
The AP580E-LF provides a single port Ethernet connection which is capable
of data rates 10, 100 0r 1000 Mbps (megabits per second). The AP580E-POE-
LF is an optional model which adds POE (Power Over Ethernet) This makes
the AP580E a power sourcing equipment device (PSE) that provides 52VDC
up to 10Watts of power to Powered Devices (PD) such as a Video camera and
VOIP phones or any other PD device

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2.0 PREPARATION FOR USE
IMPORTANT PERSONAL AND PRODUCT SAFETY CONSIDERATIONS
It is very important for the user to consider the possible safety implications
of power, wiring, component, sensor, or software failures in designing any
type of control or monitoring system. This is especially important where
personal injury or the loss of economic property or human life is possible. It
is important that the user employ satisfactory overall system design. It is
understood and agreed by the Buyer and Acromag that this is the Buyer's
responsibility.
WARNING: This board utilizes static sensitive components and should only
be handled at a static-safe workstation. This product is an electrostatic
sensitive device and is packaged accordingly. Do not open or handle this
product except at an electrostatic-free workstation. Additionally, do not
ship or store this product near strong electrostatic, electromagnetic,
magnetic, or radioactive fields unless the device is contained within its
original manufacturer’s packaging. Be aware that failure to comply with
these guidelines will void the Acromag Limited Warranty.
2.1 Unpacking and Inspecting
Upon receipt of this product, inspect the shipping carton for evidence of
mishandling during transit. If the shipping carton is badly damaged or water
stained, request that the carrier's agent be present when the carton is
opened. If the carrier's agent is absent when the carton is opened and the
contents of the carton are damaged, keep the carton and packing material
for the agent's inspection.
For repairs to a product damaged in shipment, refer to the Acromag Service
Policy to obtain return instructions. It is suggested that salvageable shipping
cartons and packing material be saved for future use in the event the
product must be shipped.
This board is physically protected with packing material and electrically
protected with an anti-static bag during shipment. However, it is
recommended that the board be visually inspected for evidence of
mishandling prior to applying power.

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2.2 Installation Considerations
IMPORTANT: Adequate air
circulation must be provided to
prevent a temperature rise
above the maximum operating
temperature.
Refer to the specifications section for loading and power requirements. Be
sure that the system power supplies are able to accommodate the power
requirements of the system boards, plus the installed Acromag board,
within the voltage tolerances specified.
In an air cooled assembly, 200 LFM of air circulation is recommended. If
operating in an ambient temperature of > 50⁰C, 200 LFM of Air circulation is
required to prevent a temperature rise above the maximum operating
temperature and to prolong the life of the electronics. If the installation is
in an industrial environment and the board is exposed to environmental air,
careful consideration should be given to air-filtering.
2.3Functional Block diagram

AP580E / AP580E-POE AcroPack
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2.4Field I/O Connector
A field I/O interface connector provides a mating interface between the AP
modules and the carrier board. The 100 pin ST5-50-1.50-L-D-P-TR Samtec
connector is used on the AcroPack card as board to board interconnect.
This connector will mate with the 100 pin SS5-50-3.00-L-D-K-TR Samtec
connector on the carrier. The stack height is 4.5mm.
Threaded metric M2.5 screws and spacers are supplied with the module to
provide additional stability for harsh environments.
Pin assignments are unique to each AP model. Table 2.1 lists signal pin
assignments for the module field I/O connector. Every other pin of the 100
pin connector is left unconnected in order to meet the minimum distance
required for 60 Volt isolation.
Table 2.1 Field I/O Connector Pin Assignments
68 Pin Champ
Carrier Connector
50 Pin Champ
Carrier Connector 2
Ribbon Carrier
Connector 1
Module P2 Pin
Number
Field Signal Name
1
1
1
2
MDI0+ /RJ45 Pin 1 (POE DC+)
35
26
2
1
MDI0- /RJ45 Pin 2 (POE DC+)
4
Reserved/isolation
3
Reserved/isolation
2
2
3
6
MDI1+ /RJ45 Pin 3 (POE DC-)
36
27
4
5
MDI1- /RJ45 Pin 6 (POE DC-)
8
Reserved/isolation
7
Reserved/isolation
3
3
5
10
MDI2+ /RJ45 Pin 4
37
28
6
9
MDI2- /RJ45 Pin 5
12
Reserved/isolation
11
Reserved/isolation
4
4
7
14
MDI3+ /RJ45 Pin 7
38
29
8
13
MDI3- /RJ45 Pin 8
16
Reserved/isolation
15
Reserved/isolation
5
5
9
18
39
30
10
17
20
Reserved/isolation
19
Reserved/isolation
6
6
11
22

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68 Pin Champ
Carrier Connector
50 Pin Champ
Carrier Connector 2
Ribbon Carrier
Connector 1
Module P2 Pin
Number
Field Signal Name
40
31
12
21
24
Reserved/isolation
23
Reserved/isolation
7
7
13
26
41
32
14
25
28
Reserved/isolation
27
Reserved/isolation
8
8
15
30
42
33
16
29
32
Reserved/isolation
31
Reserved/isolation
9
9
17
34
43
34
18
33
36
Reserved/isolation
35
Reserved/isolation
10
10
19
38
44
35
20
37
40
Reserved/isolation
39
Reserved/isolation
11
11
21
42
45
36
22
41
44
Reserved/isolation
43
Reserved/isolation
12
12
23
46
POE INPUT 12VDC+
46
37
24
45
POE INPUT 12VDC+
48
Reserved/isolation
47
Reserved/isolation
13
13
25
50
POE INPUT 12VDC+
47
38
26
49
POE INPUT 12VDC+
52
Reserved/isolation
51
Reserved/isolation
14
14
27
54
POE INPUT 12VDC+
48
39
28
53
POE INPUT 12VDC+
56
Reserved/isolation
55
Reserved/isolation
15
15
29
58
POE INPUT 12VDC+

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68 Pin Champ
Carrier Connector
50 Pin Champ
Carrier Connector 2
Ribbon Carrier
Connector 1
Module P2 Pin
Number
Field Signal Name
49
40
30
57
POE INPUT 12VDC+
60
Reserved/isolation
59
Reserved/isolation
16
16
31
62
POE INPUT 12VDC+
50
41
32
61
POE INPUT 12VDC+
64
Reserved/isolation
63
Reserved/isolation
17
17
33
66
LAN LINK 100 LED
51
42
34
65
68
Reserved/isolation
67
Reserved/isolation
18
18
35
70
LAN LINK 1000 LED
52
43
36
69
72
Reserved/isolation
71
Reserved/isolation
19
19
37
74
LAN Activity LED
53
44
38
73
76
Reserved/isolation
75
Reserved/isolation
20
20
39
78
54
45
40
77
80
Reserved/isolation
79
Reserved/isolation
21
21
41
82
OUTPUT 3.3VDC
55
46
42
81
GND
84
Reserved/isolation
83
GND
22
22
43
86
GND
56
47
44
85
GND
88
Reserved/isolation
87
GND
23
23
45
90
GND
57
48
46
89
GND
92
GND
91
GND
24
24
47
94
GND

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68 Pin Champ
Carrier Connector
50 Pin Champ
Carrier Connector 2
Ribbon Carrier
Connector 1
Module P2 Pin
Number
Field Signal Name
58
49
48
93
GND
96
GND
95
GND
25
25
49
98
GND
59
50
50
97
GND
100
GND
99
GND
Note 1: VPX4500-CC-LF is an
example of a carrier that uses the
ribbon cable connector. See
image of carrier.
Note 2: APCe7020E-LF is an
example of a carrier that uses the
Champ connector. See image of
carrier.

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2.8Logic Interface Connector
The AP module logic edge connector interfaces to the mating connector on the carrier board.
The pin assignments of this connector are standard for all AP modules according to the PCI
Express MINI Card Electromechanical Specification, REV 1.2 (with exceptions shown in Table
2.2 and noted below).
Power supplies +5, +12, and -12 Volt have been assigned to pins that are reserved in the
mini-PCIe specification. The Present signal is grounded on the AP module
Table 2.2 Logic Interface connector Pin Assignments
Pin #
Name
Pin #
Name
51
(+5V)1,2
52
+3.3V3
49
(+12V)1,2
50
GND
47
(-12V)1,2
48
(+1.5V)1
45
Present4
46
(LED_WPAN#)1
43
GND
44
(LED_WLAN#)1
41
+3.3V3
42
(LED_WWAN#)1
39
+3.3V3
40
GND
37
GND
38
(USB_D+)1
35
GND
36
(USB_D-)1
33
PETp0
34
GND
31
PETn0
32
(SMB_DATA)1
29
GND
30
(SMB_CLK)
27
GND
28
(+1.5V)1
25
PERp0
26
GND
23
PERn0
24
+3.3V3
21
GND
22
PERST#
19
TDI
20
(W_DISABLE#)1
17
TDO
18
GND
15
GND
16
(UIM_VPP)1
13
RECLK+
14
(UIM_RESET)1
11
REFCLK-
12
(UIM_CLK)1
9
GND
10
(UIM_DATA)1
7
CLKREQ#
8
(UIM_PWR)1
5
(TCK) 1
6
(+1.5V)1
3
(TMS)1
4
GND
1
WAKE#4
2
+3.3V3
Note 1: Signals are not applicable for the AP580 implementation. Pins are “no connects” on
the module.
Note 2: +5V, +12V, and -12V power supplies have been assigned to pins that are reserved in
the mini-PCIe specification.
Note 3: All +3.3Vaux power pins are changed to +3.3V power.
Note 4: The signal is tied to circuit GND on the AP module.

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2.9LEDs
DS1 (Yellow) Network Link Speed 100 Mbps
DS2 (Green) Network Link Speed 1000 Mbps
DS3 (Green) Network Activity
DS4 (Yellow) POE Power Ready (POE version only)
3.0 SERVICE AND REPAIR
3.1 Service and Repair Assistance
Surface-Mounted Technology (SMT) boards like the AcroPack family of
carrier boards are generally difficult to repair. The board can be easily
damaged unless special SMT repair and service tools are used. For these
and other reasons, it is strongly recommended that a non-functioning board
be returned to Acromag for repair. Acromag has automated diagnostic and
test equipment that thoroughly checks the performance of suspect boards.
Furthermore, when any repair is made, the board is retested before return
shipment to the customer.
AP580E-POE version shown, some of the components in this image will not be present on the
AE580 (non-POE version)

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Please refer to Acromag's Service Policy Bulletin or contact Acromag for
complete details on how to obtain parts, or return parts for repair.
3.2 Preliminary Service Procedure
CAUTION: POWER MUST BE TURNED OFF BEFORE SERVICING BOARDS
Before beginning repair, be sure that all of the procedures in the
"Preparation for Use" section have been followed. Also, refer to the
documentation of your carrier board to verify that it is correctly configured.
Replacement of the board with one that is known to work correctly is a good
technique for isolating a faulty part.
3.3 Where to Get Help
For assistance from Acromag’s website go to the “Support” tab and
submit/search the Acromag forum or fill out the contact us form. You can
get additional documentation from your products webpage by using the
search feature. If you’d like to speak with an application engineer please call
248-295-0310 or email [e-mail].

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4.0 SPECIFICATIONS
4.1 Physical
Height: 10.8 mm (0.4921 in)
Height defines Carrier to Module Maximum component height
Board Thickness 1.0 mm (0.03937 in)
•AcroPack L x W: 70 mm x 30.00 mm
(2.76 in x 1.18 in)
Unit Weight (does not include shipping material):
•AcroPack 0.016 lbs. (0.0074 kg)

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4.2 Power Requirements
4.2.1 POE Power Requirements
+12VDC @1.5A (minimum)
4.2.2 POE Power Output (to PD device)
52VDC @ .193A (Max) 10 watts
DC isolation is limited to 100VDC, this limitation is due to the signal paths of
the PCB.
4.3 Environmental Considerations
4.3.1 Operating Temperature
Model Number
Description
Temp Range
AP580E-LF 1
1Gb Ethernet
-40°Cto 70°C
AP580E-POE-LF 1,2
1Gb Ethernet with POE
-40°Cto 70°C
Note 1: The AP580 does not support the AcroPack Accessory AP-CC-01
(Conduction cool kit).
Note 2:200LFM (minimum) Air flow is required above 50°C
Summarized below are the expected current draws for each of the specified
power supply voltages.
Power Supply Voltage Current Draw
•+3.3 VDC +/- 5%1115 mA (max)
•1.5 VDC Not Used
•5.0 VDC Not Used
•+12 VDC Not Used
•-12 VDC Not Used
Note 1: Typical current draw is using an AP580 with APCe7020E-LF
Summarized below are the operating temperature range, airflow and other
environmental requirements and applicable standards for the AcroPack
module.

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4.3.2 Other Environmental Requirements
4.3.2.1 Relative Humidity
The range of acceptable relative humidity is 5% to 95% non-condensing.
4.3.2.2 Isolation
POE Output voltage, 100VDC
4.3.3 Vibration and Shock Standards
The AcroPack is designed to comply with the following Vibration and Shock
standards.
Vibration, Operating: MIL-STD-810G, Method 514.6
Procedure I (General Vibration)
Category 20 (Ground vehicles/ground mobile)
8-500Hz, Sinusoidal 5Grms X, Y and Z axis. 1hr per axis (15 minute sweep up
/ 15 minute sweep down test duration)
Shock, Operating: MIL-STD-810G, Method 516.6
Procedure I (functional Shock)
50g, 11ms half-sine 3 positive/negative per axis (Total of 18 drops)
4.3.4 EMC Directives
The AcroPack is designed to comply with EMC Directive 2004/108/EC.
•Immunity per EN 61000-6-2:
Electrostatic Discharge Immunity (ESD), per IEC 61000-4-2.
Radiated Field Immunity (RFI), per IEC 61000-4-3.
Electrical Fast Transient Immunity (EFT), per IEC 61000-4-4.
Surge Immunity, per IEC 61000-4-5.
Conducted RF Immunity (CRFI), per IEC 61000-4-6.
•Emissions per EN 61000-6-4:
Enclosure Port, per CISPR 16.
Low Voltage AC Mains Port, per CISPR 16.
Note: This is a Class A product

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4.4 Reliability Prediction
AP580E-LF
MTBF (Mean Time Between Failure): MTBF in hours using MIL-HDBK-217F,
FN2. Per MIL-HDBK-217, Ground Benign, Controlled, GBGC
Temperature
MTBF (Hours)
MTBF (Years)
Failure Rate (FIT1)
25°C
4,820,810
550.3
207.4
40°C
3,351,094
382.5
298.4
1FIT is Failures in 109hours.
AP580E-POE-LF
MTBF (Mean Time Between Failure): MTBF in hours using MIL-HDBK-217F,
FN2. Per MIL-HDBK-217, Ground Benign, Controlled, GBGC
Temperature
MTBF (Hours)
MTBF (Years)
Failure Rate (FIT1)
25°C
2,656,974
303.3
376.4
40°C
1,738,619
198.5
575.2
1FIT is Failures in 109hours.
4.5 PCIe Bus Specifications
Compatibility
Conforms to PCI Express Base Specification, Revision 2.1
Line Speed
Gen1 (2.5Gbps) Available through system connector
Lane Operation
1-Lane
4K Memory Space Required
One Base Address Register (BAR)

AP5080E / AP580-POE AcroPack
USER’S MANUAL
Acromag, Inc. Tel: [phone] - 19 -
http://www.acromag.com
- 19 -
https://www.acromag.com
Appendix
Certificate of Volatility
Acromag Model
AP580-LF
AP580E-POE-LF
Manufacturer:
Acromag, Inc.
30765 Wixom Rd
Wixom, MI 48393
Volatile Memory
Does this product contain Volatile memory (i.e. Memory of whose contents are lost when power is removed)
□Yes ■No
Type (SRAM, SDRAM, etc.)
Configurable Logic Blocks
Size:
User Modifiable
□Yes
□No
Function:
Process to Sanitize:
Type (SRAM, SDRAM, etc.)
Size:
User Modifiable
□ Yes
□No
Function:
Process to Sanitize:
Non-Volatile Memory
Does this product contain Non-Volatile memory (i.e. Memory of whose contents is retained when power is removed)
■Yes □No
Type(EEPROM, Flash, etc.)
Size:
8 Meg x 1bit
User Modifiable
■Yes
□ No
Function:
Data storage for
Ethernet controller
Process to Sanitize:
Write all zeros to device
Type(EEPROM, Flash, etc.)
Size:
User Modifiable
□ Yes
□ No
Function:
Process to Sanitize:
Acromag Representative
Name:
Russ Nieves
Title:
Director of
Sales and
Marketing
Email:
[email protected]m
Office Phone:
248-295-0310
Office Fax:
248-624-9234