LabelMill LM3605 User manual

LM3605
PRINT & APPLY
OPERATIONS MANUAL
Manufactured in USA by:
LabelMill, Inc.
2416 Jackson St.
Savanna, IL 61074
[phone]
[e-mail]
www.labelmill.com

LM3605 Print & Apply Label Applicator
USER'S MANUAL
Page 2Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
TABLE OF CONTENTS
SECTION
PAGE
1. APPLICATOR OVERVIEW
Introduction
1-01
General Printer Specifications
1-02
Inventory List
1-03
Print & Apply Component Description
1-04
User Responsibility
1-05
Safety
1-05
2. SETUP AND OPERATION
Web Routing
2-01
Thermal Print Head Label Loading
2-03
Thermal Ribbon Loading
2-03
Label Sensor Adjustment
2-03
Take Up Unit Assembly
2-04
Clutch Assembly Adjustment
2-05
Hand Held Labeler Interface HLI-100
2-06
Accessory Connections Control Box
2-07
Communication Connections Control Box
2-08
T-50 Photo Eye
2-09
Air assist tube
2-10
T-150 Mounting Stand (optional)
2-11
T-stand adjustment
2-12
Tamp Unit Operation
2-13
Tamp Flow Control Adjustment
2-14
Optional Adjacent Panel Labeler (APL)
2-15
Optional Corner Wrap
2-16
3. CONTROL BOX
Programming
3-01
Quick Reference Chart
3-05
Key Definitions
3-15
Set Up Of Key Features
3-16
Description of I/O
3-20
4. CLEANING & MAINTENANCE
Troubleshooting
4-01
Fault Codes
4-02
Maintaining The Air Slide
4-03
Replacing Main Power Fuse
4-04

LM-3605 Dynamic Label Applicator
USERS MANUAL
Page 3Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
SECTION 1
APPLICATOR OVERVIEW
Introduction
1-01
General Specifications
1-02
Inventory List
1-03
Print & Apply Component Description
1-04
User Responsibility
1-05
Safety
1-05

LM3605 Print & Apply Label Applicator
USER'S MANUAL
Page 4Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
LabelMill LM3605
THERMAL PRINTER/APPLICATOR SYSTEM
INTRODUCTION
The LabelMill LM3605 is a state of the art THERMAL PRINTER & APPLICATOR SYSTEM created with maximum
flexibility for your AUTOMATIC LABELING NEEDS. The unit will print and apply high quality labels and bar codes to
your product at print speeds up to 12”/sec. and apply at speeds up to 60 labels/min.
OPERATION
The standard configuration is External Computer Mode. The configuration allows label formats to be sent to the
standard USB, Ethernet, Centronics Parallel Interface Port, or Serial Port, on the Printer/Applicator. Once the
format is downloaded to the Printer Job Buffer, the LM3605 system can print and apply as normal. Standard
industry label software packages can be used in conjunction with a PC to design and load label design.
1-01

LM-3605 Dynamic Label Applicator
USERS MANUAL
Page 5Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
SPECIFICATIONS
PRINT SPEED
Up to 12”/second and approx. 60 labels/min.
(Varies depending on label and product size.)
BAR CODES
Linear and Two-Dimensional Barcodes
BAR CODE RATIOS
1:2, 1:2.5, 1:3 or individually programmable bar code widths
HUMAN READABLE FONTS
OEM Standard Fonts, Firmware Support for Downloadable TrueType
Fonts, and Additional Fonts Available
LABEL ROLL CAPACITY
12” Max. outside diameter wound on a 3” diameter core. Die cut waste
removed with a minimum of 1/8” separation between labels in running
direction.
LABEL SIZE
Minimum: 0.625” wide x 0.50” long
Maximum: 6.6” wide x 39” long
MAXIMUM PRINT AREA
6.6” wide x 39” long
(Varies dependent upon system configuration)
LABEL PLACEMENT
ACCURACY
Up to + or - 1/32” (1mm) when labels are produced to specifications
and product handling is controlled.
PRINTING METHOD
Thermal Transfer or Direct Thermal
Right-Hand or Left-Hand
INTERFACE
Standard Centronics Parallel Port
Standard RS-232C Serial Port, Ethernet port, USB
INTERFACE SENSORS
Ribbon out
Product Sensor-Photo Eye-Limit Switch
PLC input
ELECTRICAL
115V AC/60 Hz-250 W idle, 600 W running.
AIR REQUIREMENT
80 p.s.i./3 cfm
SIZE
23” T x 30” W x 23-3/8” D
ENVIRONMENT
Operating Temp. 50-95 F (10-35 C)
15-85% RH. non-condensing
WEIGHT
60 lb. (with U-Arms)
*Options available
1-02

LM3605 Print & Apply Label Applicator
USER'S MANUAL
Page 6Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
INVENTORY LIST
QTY.
Description
1
Print & Apply Assembly
2
12-½” dia. Blue Plastic Spools w / Quick Release Collar
1
7-¾” dia. Blue Plastic Spool w / screws
2
½” - 13 bolts w / washers
1
Power Cord
1
Model LM3605 Operators Manual
1
Extra Cardboard Ribbon Core
1
Product Switch (specified)
a. Manual Limit Switch (optional)
b. Photo Switch (optional)
1
Take-up Spool Clip
TOOLS REQUIRED FOR ASSEMBLY
:
3/32” ALLEN WRENCH
¾” WRENCH
1-1/8” WRENCH
1-03

LM-3605 Dynamic Label Applicator
USERS MANUAL
Page 7Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
COMPONENT
DESCRIPTION / LOCATION
1-04
THERMAL
PRINTER
WEB TAKE-UP
SPOOL
WEB GUIDE
ROLLERS
TAMP
CYLINDER
LABEL SPOOL
SPOOL LOCK
U-ARM
VALVE PACK
AIR FILTER/
REGULATOR
SWING AWAY
TAMP ASSEMBLY
BRAKE ARM
REED SWITCH
AIR ASSIST
TUBE
ALARM
STACK

LM3605 Print & Apply Label Applicator
USER'S MANUAL
Page 8Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
USER RESPONSIBILITY
This equipment will perform in conformity with the description thereof contained in this manual and accompanying
labels and / or inserts when installed, operated, maintained, and repaired in accordance with the instructions
provided. This equipment must be checked periodically. Defective equipment should not be used. Parts that are
broken, missing, plainly worn, distorted, or contaminated should be replaced immediately. Should such repair or
replacement become necessary, we recommend that a request for service advice be made.
This equipment or any of its parts should not be altered without the prior written approval of MM2, Inc. The user of
this equipment shall have the sole responsibility for any malfunctions which results from improper use, faulty
maintenance, damage, improper repair or alteration by anyone other than MM2, Inc. or a service facility
designated by MM2, Inc.
SAFETY
Only qualified personnel should use this equipment.
Before installing, inspecting or servicing equipment, turn OFF all power and air controls at the source and lock out
in accordance with OSHA Standards.
Be sure all external electrically conductive parts are connected to a good electrical ground.
Never handle live electrical equipment with bare hands while standing in water, or while hands and feet are wet.
Dangerous electrical shock can result.
Whenever the equipment is unattended, turn off all control and power supply switches.
Keep equipment clean and in good operating condition. Promptly repair or replace all worn or damaged hoses,
cables or parts.
Do not make any repairs to equipment unless you are fully qualified.
This equipment contains fast moving parts, which may move without warning. Keep hands, loose hair and clothes
clear of machines at all times.
Never place hands or any other body parts under the label platen at any time.
This equipment uses compressed air. Proper care and maintenance must be taken when handling compressed
air and its components.
These precautions are further detailed and explained where specifically required in this manual.
! WARNING
READ AND UNDERSTAND THESE INSTRUCTIONS
Protect yourself and others. Be sure this information is read and understood by all operators.
ELECTRICAL SHOCK CAN KILL!
Do not touch live electrical parts with bare skin or work with gloves or wet clothing.
NOISE CAN DAMAGE HEARING!
Wear proper ear protection.
1-05

LM-3605 Dynamic Label Applicator
USERS MANUAL
Page 9Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
SECTION 2
SETUP AND OPERATION
Web Routing
2-01
Thermal Print Head Label Loading
2-03
Thermal Ribbon Loading
2-03
Label Sensor Adjustment
2-03
Take-Up Unit Assembly
2-04
Clutch Assembly Adjustment
2-05
HLI-100 Hand Held Interface
2-06
Accessory Connector Panel
2-07
T-55 Photo Eye
2-09
Air Assist Tube
2-10
T-150 Mounting Stand (optional)
2-11
T-stand Adjustment
2-12
Tamp Unit Operation
2-13
Tamp Flow Control Adjustment
2-14
Optional Tamp Applicator
2-15
Optional Corner-Wrap Applicator
2-16
Optional Adjacent Panel Labeler (APL)
2-17
Optional Table-Top Configuration
2-18

LM3605 Print & Apply Label Applicator
USER'S MANUAL
Page 10 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
WEB ROUTING
Step
Operation
1
Load web onto label storage spool (A) so it unloads in a clockwise direction.
2
Feed the web to the left and below roller guide (B), to the right of roller (C) and to the left
and below roller guide (D).
3
Feed the web into the thermal printer.
4
Finish the process by loading the waste backing paper onto the web take up spool (E).
The take up spool rotates in a clockwise direction.
5
Adjust the (2) plastic web guide clips so the web is guided straight and even. Make sure
clips do not bind the web.
*For a detailed illustration of this procedure, see Figure 2-1 below.
FIGURE 2-
2-01
SPOOL LOCK

LM-3605 Dynamic Label Applicator
USERS MANUAL
Page 11 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
WEB ROUTING
SPOOL LOCK REMOVAL: To remove the label storage spool (A), turn the spool lock counterclockwise until you
reach a stop. The spool will now slide off. To secure the spool, simply turn the spool lock clockwise until snug. DO
NOT over tighten!
2-02

LM3605 Print & Apply Label Applicator
USER'S MANUAL
Page 12 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
LOADING THERMAL PRINT HEAD
REFER TO PRINTER MANUAL
LABEL & RIBBON ROUTING
REFER TO PRINTER MANUAL
THERMAL RIBBON LOADING
REFER TO PRINTER MANUAL
NOTE: The printer will not operate unless the front cover is in the fully closed position. For your
continued safety, do not override the front cover interlock switch.
LABEL SENSOR ADJUSTMENT
REFER TO PRINTER MANUAL
2-03

LM-3605 Dynamic Label Applicator
USERS MANUAL
Page 13 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
TAKE-UP UNIT ASSEMBLY
The Take-Up Assembly is located on the
backside of the main panel. To adjust the
clutch, the side panels must be removed
to gain access. To remove the Clutch
Assembly, you must first remove the
Web Take-Up Spool. The mounting bolts
for the Take-Up Assembly can be found
directly behind the plastic spool.
WARNING!!! Be sure power is off
before performing any service.
2-04
TAKE-UP
ASSEMBLY

LM3605 Print & Apply Label Applicator
USER'S MANUAL
Page 14 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
CLUTCH ADJUSTMENT
(A) DRIVE DOG
(B) SHAFT WHEEL
(C) FRICTION DISC
(D) PRESSURE PLATE
(E) THRUST BEARING
(F) PRESSURE SPRING
(G) TENSION ADJ. COLLAR
To increase waste web tension, move the shaft wheel (B) 1/32” toward the Spool. To reduce web tension, move
the shaft wheel (B) 1/32” toward the motor.
CAUTION…Too much web tension may cause web breakage, print drifting, or premature failure of the Take-
Up Assembly.
2-05

LM-3605 Dynamic Label Applicator
USERS MANUAL
Page 15 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
HAND HELD LABELER INTERFACE
HLI-100
2-06
LCD DISPLAY
OPERATOR
INTERFACE
INTERFACE PORT

LM3605 Print & Apply Label Applicator
USER'S MANUAL
Page 16 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
ACCESSORY CONNECTIONS
LOCATED ON BACK OF LABELER CONTROL ENCLOSURE
2-07
MAIN POWER
POWER SWITCH
120VAC
FOR PRINTER
PRINTER INTERFACE
LOW LABEL WARINING
LIGHT KIT
TAMP VALVE PACK
TAMP CYLINDER
HEAD UP SWITCH
START INPUT
TAKE-UP MOTOR
FUSE
PRE-PRINT
PHOTO-EYE INPUT

LM-3605 Dynamic Label Applicator
USERS MANUAL
Page 17 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
COMMUNICATION CONNECTIONS
2-08
SERIAL INTERFACE
TO HLI-100
HAND HELD LABELER
INTERFACE
OPTIONAL LIMITED
SERIAL INTERFACE
PORT

LM3605 Print & Apply Label Applicator
USER'S MANUAL
Page 18 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
T-55 PHOTO EYE
2-09

LM-3605 Dynamic Label Applicator
USERS MANUAL
Page 19 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
AIR ASSIST TUBE
2-10
The Air Assist Tube must be adjusted to
clear the trailing edge of the printed labels
and the Label Platen. An adjustment screw
is used to adjust the position of the air
holes in relation to the labels. An angle of
45 deg
rees is required.
One slot is provided to make the
appropriate adjustments desired.
Air Assist
Tube
Label Platen
Airflow
Mount
Bracket
Air
Assist
Tube
Clamp screw
Label
Platen
Valve Pack

LM3605 Print & Apply Label Applicator
USER'S MANUAL
Page 20 Made in the U.S.A.
© 2019 LABELMILL
12/01/2019 Model LM3605
OPTIONAL T-150 MOUNTING STAND
2-11