lancer 810 LX User manual
810 LX / 815LX
USER MANUAL
ORIGINAL INSTRUCTIONS
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PRECAUTIONS TO BE TAKEN BEFORE USE
Users must be trained before using the washer.
The staff that use or repair this washer must have followed a complete training referring its use and
maintenance. This training must include the selection and understanding of the washing cycle, the
loading and unloading of the baskets and the handling of the washing products.
The staff in contact with the detergent products and its emanations, which could be used in this
washer-dryer, must have knowledge of the safety data sheet of the used products as well as the
detailed instructions about the dangers and the detection of toxic product leaks.
The training of the users and technicians must be done regularly and always before the first use of
the washer. A written register of these trainings must be kept in order to prove the presence and
the understanding of the interested parties.
SUMMARY
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SUMMARY
CHAPTER 1 INTRODUCTION............................................... 9
1.COPYRIGHT – LIABILITY 10
2.MANUFACTURER 10
3.810 LX / 815 LX RANGE 10
4.USER MANUAL 11
CHAPTER 2 BEFORE YOU START ..................................... 13
1.SAFETY ADVICES 14
1.1PRECAUTIONS FOR USE 14
1.2USE 15
2.OPENING THE WASHER’S DOOR 16
3.MAXIMUM CHARGE 16
4.WASHING PRODUCTS 17
4.1WASHING PRODUCTS CATEGORIES 17
4.2INSTRUCTIONS TO RESPECT IN CASE OF HANDLING THE WASHING PRODUCTS 17
4.3INSTRUCTIONS TO RESPECT IN CASE OF CHANGING THE PRODUCT FORMULA 18
4.4CHANGE OF THE TANKS 18
5.EXTERNAL PRINTER (OPTION) 19
5.1CHECKING THE PRINTER 19
5.2CHOICE OF THE SUITABLE PAPER ROLLS 19
5.3REMOVING PAPER AND CLEARING PAPER JAMS 19
5.4LOADING PAPER 19
5.5OPERATING MODES 19
5.6PRINTER MAINTENANCE 19
5.7NOTE PRINTING 20
6.USING OF THE ACCESSORIES 21
SUMMARY
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6.1SOME EXAMPLES 21
6.2FITTING THE BASKETS 23
CHAPTER 3 WASHING CYCLE LAUNCHING...................... 25
1.DESCRIPTION AND BASIC FUNCTIONS OF KEYPAD 26
2.LAUNCHING OF A CYCLE 27
2.1SWITCHING ON 27
2.2CYCLES 27
2.3LAUNCHING THE CYCLE 29
2.4INFORMATION AVAILABLE DURING THE WASH CYCLE 30
3.END OF CYCLE 31
3.1OPENING OF THE DOORS 31
3.2OPENING 31
3.3REPRINTING OF THE TICKET 32
3.4SWITCHING OFF 32
4.ACCESS TO USER MENU 33
4.1MODIFYING THE WASHING CYCLES 34
4.2SEQUENCES READING OF ONE WASHING CYCLE 40
4.3DOSING PUMP PRIMING 41
4.4NAME CHOICE OF ONE WASHING CYCLE 42
4.5THE CHOICE OF MACHINE NAME 43
4.6READING OF CYCLE FAULTS 44
4.7PRINTER PARAMETERS (OPTION) 45
4.8RETURN TO THE INITIAL STATE 45
5.TABLE OF FACTORY-PROGRAMMED CYCLES – 810 LX 46
6.TABLE OF FACTORY-PROGRAMMED CYCLES – 810 LX –
SUPPLY VOLTAGE 120V MONO / 60HZ 47
7.TABLE OF FACTORY-PROGRAMMED CYCLES - 815LX 48
SUMMARY
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8.TABLE OF FACTORY-PROGRAMMED CYCLES - 815LX –
SUPPLY VOLTAGE 120V MONO / 60HZ 49
9.USER CYCLE PROGRAMMING TABLE 50
CHAPTER 4 TRACEABILITY............................................... 51
1.EXTERNAL PRINTER (OPTION) 52
2.THE PRO KIT (OPTION) 53
CHAPTER 5 MAINTENANCE OF THE WASHER .................. 55
1.FILTERS 56
1.1STRAINERS FILTERS 56
1.2CHAMBER FILTERS 56
2.SHUT DOWN AT END OF DAY 56
3.EXTERNAL MAINTENANCE OF THE WASHER 57
3.1CLEANING METHOD 57
3.2CLEANING PRODUCTS 57
4.DECONTAMINATION OF THE MACHINE AND PARTS 58
4.1WHEN TO DECONTAMINATE THE WASHER? 58
4.2HOW TO DECONTAMINATE THE MACHINE? 58
5.PREVENTIVE MAINTENANCE 59
6.PREVENTATIVE MAINTENANCE SCHEDULE 59
7.RECOMMENDED SPARE PARTS 810 LX – 815 LX 60
8.DISPOSAL OF WASHER 60
CHAPTER 6 PROBLEMS .................................................. 61
1.INCIDENTS 62
1.1THE DETERGENT OR NEUTRALIZING AGENT DOES NOT ENTER THE WASHER 62
1.2THE WASHER DOES NOT FUNCTION 62
1.3ABNORMAL NOISE 62
SUMMARY
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2.WARNINGS 63
2.1LACK OF PRODUCTS 63
2.2HOT CHAMBER 63
2.3FULL BASIN 63
2.4MAINTENANCE REMINDER 64
2.5PREVENTATIVE MAINTENANCE REQUIRED 64
3.FAULT ALARMS 65
3.1FAULT N°1 PROBE FAULT. 65
3.2FAULT N°2 EMPTYING FAULT. 65
3.3FAULT N°3 HEATING EXCESS. 66
3.4FAULT N°4 HEATING FAULT. 66
3.5FAULT N°5 NO WATER. 67
3.6FAULT N°6 DOOR FAULT 67
3.7FAULT N°7 LEVEL FAULT. 67
CHAPTER 1
INTRODUCTION
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CHAPTER 1
INTRODUCTION
You have in your possession a GETINGE LANCER washer.
Its good working and your entire satisfaction depend on the attention you pay when reading this guide.
You will find here some advices about the use, the loading and the maintenance. Follow them, as they
have been written in your interest.
Before using your washer, learn to know it and use it rightly, so it will do for many years the job it was
developed for.
CHAPTER 1
INTRODUCTION
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1. COPYRIGHT – LIABILITY
All rights reserved.
GETINGE LANCER pays close attention to all technical developments and continuously seeks to
improve its products and services in order to provide an adequate response to the needs of its
clients.
GETINGE LANCER therefore reserves the right to modify the related documentation without prior
notice.
2.MANUFACTURER
The LABEXIA range is manufactured in our Center of Excellence in washers glassware:
GETINGE LANCER
30, Bd de l’Industrie - Z.I. Pahin
31170 Tournefeuille - France
3.810 LX / 815 LX RANGE
810 LX / 815 LX washers belongs to the LABEXIA range of washers and washer for the cleaning
and drying of labware in the chemistry, microbiology, quality control and analytical laboratories.
Fully programmable, easy to use, 810 LX/ 815 features the automatic electric door locking for the
users comfort and safety.
Some of the main features of 810 LX / 815LX washers:
-Microprocessor control, with 4 pre-set programs featuring programmable parameters
-Easy loading and unloading thanks to the ergonomic loading level (plinth option), the
extractable runners for the baskets and the automatic electric door lock.
This washer has been developed and manufactured following the standards (CE or UL).
For the washers in conformity with the CE standards, a “CE conformity declaration” is delivered
with the machines.
CHAPTER 1
INTRODUCTION
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4.USER MANUAL
The present manual is destined to facilitate the operations of use, handle, maintenance and repair.
This only concerns the operations to be done by an owner of code user.
Before using your washer and in order to obtain the best service read carefully the following
advices and recommendations. Follow them, as they have been written in your interest.
Respecting the precautionary measures of use, the washer must only be used for the washing
operations described in the manual.
This manual is divided in 6 chapters, completed by an appendix.
You have just ended the reading of chapter 1.
Chapter 2 will familiarize yourself with your washer in order to use it as correct as possible.
Chapter 3 describes step by step the washing process, of launching a cycle at the end of this
one.
Chapter 4 introduces the different traceability systems available in the LABEXIA LX range
washers-dryers.
Chapter 5 describes the operations of internal and external maintenance of your washer in order
to keep it in good state as long possible.
Chapter 6 is a description of the different working incidents that you could find when using your
washer.
All over this manual, we have incorporated brief comments and icons to help you locate the
important information.
When you see this icon, it means:
: ATTENTION ! ! PAY SPECIAL ATTENTION ! !
CHAPTER 2
BEFORE YOU START
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CHAPTER 2
BEFORE YOU START
After having installed rightly your washer, following the installation manual, you can begin to familiarize
with this one.
You will find in this chapter all the information of indispensable knowledge to assure the good working
and avoid material and corporal damage.
CHAPTER 2
BEFORE YOU START
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1.SAFETY ADVICES
This apparatus, dedicated to an industrial use, has been developed to wash and dry glassware,
labware in the chemistry, microbiology, quality control and analytical laboratories …
This washer must be used under the normal conditions of operation in
conformity with the instructions manual of the manufacturer
We decline any responsibility and guarantee in the event of non-
respect of these recommendations which can involve body or material
damages
-use only products of washing and cleaning certified for employment with washers of laboratory
glassware.
-if before washing, you treat your material of laboratory using solvents and in general, all
produced flammable or with strong detonating capacity, do not introduce immediately it into
the chamber of the apparatus.
-In the same way, it is strongly recommended not to use solvents or aerosols near the
apparatus.
-If incidents occur and you cannot solve them using solutions that we recommend you, do not
hesitate to contact GETINGE LANCER’s technical assistance service.
1.1 PRECAUTIONS FOR USE
TEMP. > 60°C
(D) NICHT WÄHREND
DEM SPÜLGANG ÖFFNEN
(F) NE PAS OUVRIR EN
FONCTIONNEMENT
(GB) DO NOT OPEN WHEN FUNCTIONING
(NL) NIET OPENEN TIJDENS PROCES
It is strictly prohibited to use the washer in an explosive environment
or to use solvents, hydrocarbons, nitric acid, alcohol, alcohol
derivatives, or other flammable products in the machine.
CHAPTER 2
BEFORE YOU START
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SAFETY GLASSES OBLIGATORY
SAFETY GLOVES OBLIGATORY
Risk for operator depends on the products (detergents and acids) used
inside the machine and on the nature of deposit on washing items.
Wearing safety glasses and gloves must not be sufficient in some
cases.
Operator has to read safety data sheets of used products (delivered
with the washer) so as to prevent risk before opening the door.
1.2 USE
DO NOT FORCE DOOR LOCKING DEVICE DURING A WASHING
CYCLE
This machine uses detergent (caustic) and acid additives with elevated (95C) temperatures in the
chamber during the different phases of the wash cycle. Opening the door during the wash cycle
can cause EXPOSURE TO HIGH TEMPERATURES AND HAZARDOUS CHEMICALS AND
VAPORS.
WASH CYCLE INTERRUPTED BY OPENED DOOR
If the wash chamber door is opened during the wash, the wash cycle is stopped and is considered
unsuccessful. The machine will return to its initial state. The wash cycle should be restarted using
the steps contained in this manual
WASH CYCLE INTERRUPTED BY ALARM CONDITION
If the machine goes into an alarm condition, the wash cycle is stopped and is considered
unsuccessful. The machine will return to its initial state. Resolve the problem then restart the cycle
CHAPTER 2
BEFORE YOU START
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2.OPENING THE WASHER’S DOOR
Pull the handle and lower the door to the horizontal
position.
At start of cycle, door is automatically locked.
If a “CYCLE ALARM” occurs, unlock the door by
pressing on button then open the door.
At end of cycle, wait few seconds to allow door
unlocking then open the door
Do not force to open the door during a washing cycle, door safety
locking device can be damaged.
Do not climb or sit on the door.
3.MAXIMUM CHARGE
Respect the maximum charge allowed for the loading at the door and upper level.
Do not climb or sit on the door.
When several racks are used simultaneously on the different levels, only one rack should be pulled
out of chamber on the door and the runners at a time.
Maximum charge permissible allowed (basket + items to be washed) on the different levels is :
Door level to avoid tilting 44 kg
52 kg (if plinth)
First level in the chamber 26 kg
Upper level in the chamber 23 kg
Check that your basket may support the weight of your parts to be washed.
You should only use baskets that are suitable for the parts to be washed. When your washer is put
into service, our technicians will give you useful advice on the best way to load the racks relative to
the items to be washed.
It is possible to strengthen the baskets to your request, please feel free to contact GETINGE
LANCER for advice or assistance.
CHAPTER 2
BEFORE YOU START
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4.WASHING PRODUCTS
THE PROGRAMS PREESTABLISHED WITH THIS WASHER HAVE
BEEN VALIDATED WITH THE GETINGE LANCER WASHING
PRODUCTS.
4.1 WASHING PRODUCTS CATEGORIES
NON-FOAMING DETERGENT
Using the correct non-foaming detergent is required for proper cleaning in this machine.
The non-foaming detergent must be matched to remove the contamination source in
order to ensure satisfactory washing.
IT IS STRICTLY PROHIBITED TO USE SOLVENTS AS DETERGENT.
PLEASE REFER TO SUPPLIERS MATERIAL SAFETY DATA SHEET FOR SPECIFIC
SAFETY AND FORMULATION INFORMATION REGARDING THE DETERGENT USED IN
THIS EQUIPMENT.
THE PROGRAMMED CYCLES ON THIS WASHER HAVE BEEN VALIDATED WITH
LANCER CHEMICALS.
NEUTRALIZING ACID
Using the correct non-foaming neutralizing acid is required for proper cleaning in this
machine. The non-foaming neutralizing acid must be matched to remove the detergent
source in order to ensure satisfactory washing.
THE USE OF NITRIC ACID IS PROHIBITED. ONLY DILUTE PHOSPHORIC, ACETIC AND
CITRIC ACIDS CAN BE USED.
PLEASE REFER TO SUPPLIERS MATERIAL SAFETY DATA SHEET FOR SPECIFIC
SAFETY AND FORMULATION INFORMATION REGARDING THE ACID USED IN THIS
EQUIPMENT.
THE PROGRAMMED CYCLES ON THIS WASHER HAVE BEEN VALIDATED WITH
LANCER CHEMICALS.
4.2 INSTRUCTIONS TO RESPECT IN CASE OF HANDLING THE WASHING
PRODUCTS
ANYBODY CALLED TO HANDLE THE WASHING PRODUCTS
MUST BE INFORMED OF THE IMPLICATED RISKS TO THESE
PRODUCTS.
CHAPTER 2
BEFORE YOU START
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4.3 INSTRUCTIONS TO RESPECT IN CASE OF CHANGING THE PRODUCT
FORMULA
Before changing to a different type or brand of cleaning chemical (acid or detergent) it is necessary
to rinse the plumbing circuitry of the machine. Install the new chemical(s) per the installation
instructions and then prime the detergent and acid pumps. Then a wash cycle can be
programmed and run which uses several rinses with water only. This will prevent any cross
contamination of chemicals.
After the new cleaning chemical have been installed, it will be necessary to adjust the chemical
dosing times in all applicable steps of the wash cycle in order to match the formulation of the new
cleaning chemicals.
Please contact GETINGE LANCER for advice or assistance.
4.4 CHANGE OF THE TANKS
Before launching the cycle, check product tank levels and change those with low levels so as to
avoid bad washing because of a lack of additive.
WHEN TO CHANGE THE CHEMICAL CONTAINERS
This message is displayed when the chemical bottles are almost empty.
WARNING
L A C K O F C H E M I C .
It is necessary to fill or change the detergent or acid containers to continue the cycle.
HOW TO CHANGE THE CHEMICAL CONTAINERS ?
Press button to switch off the washer.
Use the necessary protection for the chemical to be changed (gloves, mask, safety glasses…) .
Locate the container(s) that need to be changed.
Unscrew the cap(s) from the empty chemical bottle(s) and take out the chemical suction tube(s).
Unscrew the cap(s) from the full chemical bottle(s) and insert the chemical suction tube(s). Tighten
the cap(s) to secure the chemical suction tube in place.
Press button to switch the washer on.
Dispose of used chemical bottles or caps according to local and company regulations. Please
consult the Material Safety Data Sheet for specific information regarding the chemicals used in the
washer.
CHAPTER 2
BEFORE YOU START
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5. EXTERNAL PRINTER (OPTION)
5.1 CHECKING THE PRINTER
Before launching any cycle or reprinting the printout, check the quantity of paper of the printer
roller.
5.2 CHOICE OF THE SUITABLE PAPER ROLLS
It is recommended that a high quality thermal paper be used with a minimum of seven years life
expectancy. The use of non-approved products can cause dust and increased wear. This can
affect the warranty. The paper roll is delivered separately in order to prevent it from unrolling or
becoming damaged during transport. Consult your GETINGE LANCER representative about
suitable paper rolls.
5.3 REMOVING PAPER AND CLEARING PAPER JAMS
If there is some paper in the printer when a new roll is necessary or a paper jam has occurred,
simply open the cover and press the paper advance button.
5.4 LOADING PAPER
1. Slide the cover opening button forward until it opens.
2. Unroll a small amount of paper and insert the paper roll in
the printer.
3. Close the cover, the paper has been loaded.
Pressing on the paper advance button while the printer is on standby mode makes the paper advance.
However, the advance button has several other functions:
Pressing the button once and releasing it:
In standby mode, makes the paper advance.
In sleep mode, makes the printer go into the standby mode.
In standby mode, a “double click” on the button•, prints out a sample message.
5.5 OPERATING MODES
“Stand-by mode”: ready to receive data but there is no data waiting to be printed out in the buffer
and the printer engine is not turning.
“Sleep mode”: actually disabled. If the paper advance button is pressed, the external charger
connected or external data is received, the printer leaves sleep mode and enters stand-by mode.
The LED is off in sleep mode.
There is no switch. Powering up is automatic or carried out by a command received from the
washer-disinfector. To save energy, the printer enters sleep mode after a period of inactivity. The
printer can be also programmed to always remain active or to enter sleep mode on command.
5.6 PRINTER MAINTENANCE
After a certain time of use, it may prove necessary to remove paper dust from inside and around
the mechanism. Use a small vacuum for cleaning.
CHAPTER 2
BEFORE YOU START
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5.7 NOTE PRINTING
If the printer is connected to a battery pack and not an AC battery charger, it is imperative to
control the operating mode (sleep mode / idle mode) of your printer prior to launch the printing.
In the user menu, you can access to the reprinting cycles tickets and in the supervisor menu for
printing:
program parameters
configuration settings.
If the printer is in sleep mode, the data launched from these menus will be lost.
It is imperative to enable the printer by pressing the paper feed button to launch printing.
If printing has been requested without idle mode setting of the printer, it may be necessary to
power off and on again your washer and printer to reset them.
Do not hesitate to consult GETINGE LANCER for advice.
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