Landoll FS Series User manual

LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
[phone]
800-428-5655 ~ WWW.LANDOLL.COM
Flail Shredder 12 and 15 ft
Models - 1446, 1446-1, 1806, and 1806-1
Series - FS, FSC, and FSB
Operator’s Manual
987rev0713 8J306

987rev701 8J306

Table of Contents
Introduction……………………………………………………………………………………3
Location Reference……………………………………………………………….…..3
Parts Ordering………………………………………………………………………...3
Safety Suggestions…………………………………………………………………………..4
Safety Decals and Locations……………………………………………………………….4A
Operating Instructions………………………………………………………………………..5
Transport Lock………………………………………………………………………………..6
Safety Chain…………………………………………………………………………………..6
Maintenance………………………………………………………………………………….6A
Pulley Alignment………………………………………………………………………7
Belt Tension…………………………………………………………………………...7
Knife Replacement…………………………………………………………………………...8
Shipping Bundles……………………………………………………………………………..9
Assembly Instructions………………………………………………………………………..9
Wheel Spacing Dimensions…………………………………………………………9A
LED Warning Lights…………………………………………………………………10B
Specifications………………………………………………………………………………..11
Model Designations………………………………………………………………….11
987rev0713 Page 1 8J306

987rev701 8J306

987rev701 8J306Page 3
INTRODUCTION
To obtain maximum benefits from the Brillion Flail Shredder, please study this manual
carefully before starting assembly or operation. A special section, "Assembly Instructions", is
included.
'
•
This Safety Alert symbol is used to call your attention to instructions
concerning personal safety. Federal law requires you to explain the safety and
operating instructions furnished with this machine to all employees before they
are allowed to operate the machine. These must be repeated to the
employees at the beginning of each season.
Be sure to observe and follow
the instructions for the safety of anyone operating or near the machine.
Location Reference
Right hand, left hand and forward designations are those related to the operator when sitting
in the operating position.
Parts Ordering
When ordering parts for this machine, include the complete model number and serial number.
Refer to the name plate on the right hand end plate of the machine. Please record these
numbers upon taking delivery of the machine. (See illustration below.)
Flail Shredder Model
Serial Number
Date Purchased
Be sure to read the warranty card which is shipped with the machine. Return the proper part
of the card for recording at the factory.

987rev701 8J306Page 4
A SAFETY SUGGESTIONS
Investigation has shown that nearly 1/3 of all farm accidents are caused by careless use of machinery.
You can do your part in improving safety by observing the following suggestions. Insist that all people
working with you or for you abide by them.
1. Do not stand between the tractor and shredder when attaching or detaching shredder unless
both are not moving.
2. Before applying pressure to the system, be sure all connections are tight and that hydraulic
lines and hoses are not damaged.
3. Escaping fluid under pressure can be nearly invisible and have enough force to penetrate the
skin causing serious injury. Use a piece of cardboard, rather than hands, to search for
suspected leaks. If injured by fluid, see a doctor at once.
4. Do not make adjustments or lubricate or clean shredder ~hile any part of it is in motion.
5. Do not allow anyone to remain in vicinity of shredder when starting or operating.
6. Remain on tractor while Power-take-off is in motion.
7. Do not operate in excess of standard Power-take-off speed.
8. Do not allow anyone to ride on tractor or machine.
9. Do not transport at speeds over 20 miles per hour.
10. When transporting the machine on a road or highway, use adequate warning symbols,
reflectors, lights, and slow-moving-vehicle signs as required. Use a safety chain.
11 . Avoid sudden stops or turns when transporting because the weight of machine may cause
operator to lose control
of tractor. Use a tractor heavier than the machine. Do not allow tractor
drawbar to swing when in transport.
12. Use caution when towing behind articulated steering tractors; fast or sharp turns may cause the
machine to shift sideways.
13. Block shredder so it will not roll when unhitched from tractor.
14. Relieve pressure in hydraulic lines before uncoupling hydraulic hoses from tractor. On most
tractors this can be done by operating valves after the engine is stopped.
15. Securely block up machine when working on or under it to prevent injury in case of hydraulic
failure
or inadvertent lowering by another person. Do not use hydraulic cylinder to support
machine when working under it.
16. lower machine to ground when not in use.
17. Keep all shields in place. Replace damaged shields.

987rev0713 8J306Page 4A
A SAFETY WARNING SIGNS- Decal Locations
The safety signs illustrated on this page are placed on the machine to warn of hazards. The warnings
found on the signs are for your personal safety and the safety of those around you. OBSERVE THESE
WARNINGS!
Keep these signs clean so they can be observed readily. Wash with soap and water or cleaning
solution as required to keep them visible.
Replace safety signs should they become damaged, painted over or
if they are missing.
When replacing decals, clean the machine surface thoroughly using soap and water
or cleaning
solution to remove all dirt and grease.
The safety signs for this machine are illustrated below. See page
48 for their locations on the machine.
I. 5DOJ9-CAUTION 5+0 RPM ONLY
50020-CAUTION 1000 RPM ONLY
2. 9C59+-TRANSMlSSlON BOX CAUTION
3. 2J099-ROTATING DRIVE LINE
i. +K031-THROWN OBJECT HAZARD
5. 3K706-HYDRAULIC LEAKS WARNING
6. 50006-CAUTION LIST
& DANGER
ROTATING DRIVE LINE
FAILUift TO HUll THIS( -IIIGS IIAT
USULT IN ,IllS-. IIWIIT Ill OfATH.
lf£P Ci:Dtiiiil;. TOUIISM -
NIO DTHfiiS WW. O.fM
IIO . . ~,,...CI .... "'=·
®
£WARNING
f-----.- -----
7. 8J273-LUBRICATION INSTRUCTIONS
B. 3K696-DANGER. ROTATING DRIVELINE
9. V RED
llllfATI• 8WT - 11111 CIYIR.
.. 101 .... - .
00 ..,. Lin toVU I.IITJL AU
fiOYDilJIT HAl ITQPftD.
IE UJueJ. •••• •••r1•••r ••41ul
help. J. •• Jiah ••rt•rr ••
r•~•lrel te r••••• ell .
10. AMBER
CD
Lt CAUTION
THIS TIWISHISSIOII BOX
FOR 5+0 RPK OHL Yl
IMPORTANT
(0\ liUS liWISitlSSJON lOX
\.S) 51111'1'£0 1111IICIUT Ollt
lfl'tltf STAIItliiiO IIAQ!lllt
/1/Sl Olt. - J'l
~CAUTION
~ : ::::~~~:-;:~~~.:::·::::·.:· ~
~ '· ~Jl"l.~lli!'lht\T'~~"·. ~~ ~ ..... ~ ~
~ i. ~L~TAl:~~UPT~~l
6
r'r~lD~M~~~R THAll OPERATOR. DO NOT ~
~ 5. DO NOT OPERATE SHftEDDER IN EXCESS OF STANONIO TRACTOR 11
~ PTO SI'£ED. ~
11 6. BE CAREF\lL . OBSERVE ALL STANONIO SAF£ll PRECAUTIONS . ~
~
7. BLOCK IF IIACHINE BEFORE ATTEMPTIIIG S£RVIC£ UNDER IVICHINE . !:?j
f!O NOT US£ HYilRAUliC CYLINDER TO SUPPORT IIACHINE IIHEN ~
wORKING UNDER IT . ~
VOL7L7L7L7L7L7DL7L7L7L7L7L721
De ut ••• fus•r• ar •••• ••
eh ... r.,. ••••• .
L .. ar laatl ar r.llau hylr••lh
pnuura ~•fare laaaefii"J flftl•t•
0
«
L7 L7L7L7L7L7L7L7L7L7Dt).
~ LUBRICATION INSTRUCTIONS ~
11 ' 1. GREASE P.l . O. JD)NTS AND T£LESCOI'ING SHAFT AND ~~
k; Hll£ ASSEHIIL 1 DA L 1.
~ Z. GREAS£ UNIVERSAL JOINT ON CROSS SHAFTS DAILY . ~
~
11 J. ~~~~~' ~E~~fN2sEAR~~ ~~s6H~O~~E (1
~ (THERE IS 011£ FLANG£ BEARfNG ON THE OUTER EHD ~
YCo~~o~?SST~~~~~~~~ ml1~J~N8" rJHE ~
11 EACH ROTOR IS KOUNTED ON ¥HE CENTER PLATE Of
11
~ THE IIACHINE. l ~
~ 1. REPACK WHfEL BEARINGS OIIC£ A TEAR. ~
~
~ 5. CHECK OIL LEVEL I" GEARBOX BEFORE USING . ~
IVIINTAIN LEVEL W TH PROPER GRAD£ OF LUBRICANT .
CHANGE OIL AT TH£ BEGINNING OF EACH SEASON. ~
(}OL7L7L7L7~L7L7L7L7L70
10813A
®
&DANGER
OANGER · ROTATJHG DRIVELIN£
CONTACT CAN CAUSE DEATH
kEEP AVAYI
DO HOT OPERA T£ IIITHOUT
·Olillr=cf-1:1~
-mmr..~
• PUJ"'.su.lftrulr' ":...,
OTHER DECALS FOUND ON THE FLAIL SHREDDER:
THIS MACHINE PRODUCED
UNDER ONE OR MORE OF
THE FOLLOIIING PATENTS,
us 3.070.08+ us 3.390.727
us 3.555.797 us +.53+.+16
us i.871.030 .
CANADA I. 223. +76
=
II. 8D387-PATENT
12. tK036-"BRILLION" 2 3/+" X 20"
@ 13. +1<039-'BRILLION' 3 3/ t' X +0"
@ ( __ __ :JJ[j][JJuOJOJ(J(f)Jw
cz===: -
528933 Red Reflective
528934 Amber Reflective

987rev0713 Page 4B 8J306
5D019 5D020
2J099
9C594
528933
528938
4K309
528933
5D006
8J273
4K031
4K036
8D387
528934
528934
DANGER
ROTATING DRIVE LINE
FAILURE TO HEED THESE WARNING MAY
RESULT IN PERSONAL INJURY OR DEATH.
KEEP CLOTHING, YOURSELF
AND OTHERS WELL CLEAR
DO NOT OPERATE UNLESS PTO GUARDS,
TRACTOR MASTER SHIELD AND IMPLEMENT
GUARDS ARE IN PLACE.
ROTATING SHAFT UNDER THIS COVER.
WATCH FOR MOVEMENT.
DO NOT LIFT COVER UNTIL ALL
MOVEMENT HAS STOPPED.
CAUTION
THIS TRANSMISSION BOX
FOR 540 RPM ONLY!
CAUTION
THIS TRANSMISSION BOX
FOR 1000 RPM ONLY!
IMPORTANT
THIS TRANSMISSION BOX
SHIPPED WITHOUT OIL!
BEFORE STARTING MACHINE
ADD OIL
SUMMER
WINTER
EP140
EP 90
WARNING
THROWN OBJECT HAZARD
KEEP AWAY
TO PREVENT SERIOUS INJURY OR DEATH
FROM THROWN OBJECTS, KEEP AWAY FROM
DISCHARGE AREA DURING OPERATION.
KEEP OTHERS OUT OF VICINITY WHILE
OPERATING.
LUBRICATION INSTRUCTIONS
GREASE P.T.O. JOINTS AND TELESCOPING SHAFT AND
TUBE ASSEMBLY DAILY.
1.
GREASE UNIVERSAL JOIN ON CROSS SHAFTS DAILY.2.
GREASE THE SIX FLANGE BEARINGS AND THE THREE
REAR PIVOT TUBE BEARINGS EVER 40-50 HOURS.
(THERE IS ONE FLANGE BEARING ON THE OUTER END
OF EACH CROSS SHAFT AND ONE ON EACH END OF
THE TWO ROTORS. THE BEARING ON THE INNER
END OF EACH ROTOR IS MOUNTED ON THE CENTER
PLATE OF THE MACHINE.
3.
REPACK WHEEL BEARINGS ONCE A YEAR.4.
CHECK OIL LEVEL IN GEARBOX BEFORE USING .
MAINTAIN LEVEL WITH PROPER GRADE OF LUBRI-
CANT. CHANGE OIL AT THE BEGINNING OF EACH
SEASON.
5.
8J-273
CAUTION
OPERATOR MUST REMAIN NO TRACTOR WHILE POWER TAKE OFF
IS IN MOTION.
1.
NEVER MAKE ADJUSTMENT, LUBRICATE, OR CLEAN MACHINE
WITH ANY PART OF MACHINE IN MOTION.
2.
DO NOT PERMIT TRACTOR RIDERS OTHER THAN OPERATOR. DO
NOT ALLOW ANYONE TO RIDE THE MACHINE.
3.
DO NOT OPERATE SHREDDER IN EXCESS OF STANDARD TRACTOR
PTO SPEED.
4.
BE CAREFUL. OBSERVE ALL STANDARD SAFETY PRECAUTIONS.
5.
BLOCK UP MACHINE BEFORE ATTEMPTING SERVICE UNDER
MACHINE. DO NOT USE HYDRAULIC CYLINDER TO SUPPORT
MACHINE WHEN WORKING UNDER IT.
6.
THIS MACHINE PRODUCED
UNDER ONE OR MORE OF
THE FOLLOWING PATENTS:
US 3,070,084 US 3,390,727
US 3,555,797 US 4,534,416
US 4,871,030
CANADA 1,223,476
8D387

987rev701 8J306
THIS PAGE LEFT BLANK INTENTIONALLY
Page 4C

OPERATING INSTRUCTIONS
Tractor Preparation
Make sure tractor drawbar hitch hole is positioned correctiy for the power take-off speed to be
used.
540
RPM 1-318 6 spline: 14" end of PTO shaft to hole center.
1000
RPM 1-3/8 21 spline: 16" end of PTO shaft to hole center.
Center PTO shaft to top of drawbar: 8" preferred, 6" minimum, 12" maximum.
Make sure tractor power take-off master shield is
in place.
Shredder Operation
Run shredder at its rated RPM. Decal on gearbox shows proper speed, either 540 or 1000
RPM.
Check to make sure drain plug on gear box is tight.
lmoortant - When operating shredder, maintain ground clearance (2" recommended minimum)
on flail knives. If hydraulic cylinder has a stroke control on it, adjust stop to provide proper
cutting height.
Do not make sharp turns when machine is running. Turning too short will cause vibration and
may result
in damage to the implement drive line universal joints and to the machine. It is
advisable
to skip 8 or 12 rows when turning around at the end of the field. If tractor is
equipped with
an overriding or free turning PTO shaft, it is advisable to disengage PTO when
turning.
When changing cutting height, adjust the turnbuckle
on the hitch to keep the machine as level
as possible. Attach the screw jack to the front of the shredder frame and use it to raise and
lower the machine to relieve load
on the turnbuckle while adjusting.
Store the screw jack
on the top position, out of the way, when not in use.
Never operate machine without a full set of knives.
If one knife assembly is replaced with a
new one, the closest one, 180° opposite must also be replaced with a new one. See figure.
To
Knife To Be Replaced
Closet Knife
180° Opposite
987rev701 Page 5 8J306

BRACKET FOR
“SLOW MOVING
VEHICLE” EMBLEM
Transport Lock
To prepare the machine for transport, raise it
fully and assemble lock pin and spacers as shown
in view at right. (A spacer on each end of the pin, held
in place with roll pin and hair pin cotter.) When in the field
position, pin and spacers can be stored in the center
plate storage hole, just ahead of the hydraulic cylinder.
SAFETY CHAIN 11,000 LBS
HHCS, 1-8 X 6-1/2” GR5
1” FLAT WASHERS
1-8, SELF LOCKING HEX NUT
Safety Chain
Use the safety chain to help control drawn machinery should it separate from the tractor
drawbar. Use a chain with a strength rating equal to or greater than
the gross weight of towed machinery, which is 10,100 pounds minimum in accordance
with ASAE S338.2 specifications. If two or more implements are pulled in tandem, a
larger chain may be required. Chain capacity must be greater than the TOTAL weight of
all towed implements. A second chain should be used between each implement. Attach
the chain to the tractor drawbar support or specified anchor location. Allow only enough
slack in the chain to permit turning. The distance from hitch pin to attachment point or
intermediate support point should not exceed 9 inches.
Replace the chain if any links or end fittings are broken,
stretched or damaged.
987rev701 Page 6 8J306

987rev701 8J306Page 6A
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    
          
         
           

              
   

987rev701 8J306Page 7
   


 
         
            
              

         
      
    

               
         
             
           
  .
               
 
            
        

This is a side ~iew showing correct location of retainer used to keep the "0" ring
from turning over. The retainers on·an the knives on one cylinder must all be put
in on the same side of the bar.
1. Cylinder and bar
Z. "U" Bracket
3. Capscrew
4. Retainer
5. Lockwasher
6. Lock Nut
7. "D" Ring
8. Knife
987rev701 Page 8 8J306

987rev701 8J306Page 9
SHIPPING BUNDLES
.. .
MODEL FS1446 FS1446-l F§1806 FS!§06-1
Hood & Drive Assembly 3K652 3K653 3K654 ' 3K655
Wheel Arm Assembly (2) 8J247 8J247 8J881 8J881
Front Hitch Bundle 50035 50035 50035 50035
Box Assembly (V-Belts) 8J249 8J249 8J249 8J249
Box Assembly (Skirts) 8D356 8D356 8D358 . 8D358
Wheels
(2)
6J189 6J189 6J189 6J189
Drive Shaft Bundle 8J260 8J259 8J260 8J259
Shield Assembly 8J224 8J224 8J224 8J224
Screw Jack 3J880 3J880 3J880 3J880
ASSEMBLY INSTRUCTIONS
Refer to Repair Parts Catalog for identification of parts.
1. Mount tires on wheels . . (Tires not furnished with machine). Use 9.5L-15 6-ply tires. Inflate to 36
psi. Reduce inflation to 20 psi.
2. Raise machine high enough to install screw jack at front of machine. Set front of machine about 1'
high.
3. . Mount tailwheel arms on 3• square rear axle tube. Arms are normally installed with the. wheels
toward the outside of the machine, but may be reversed depending upon wheel $P8ctng
_ ct~ired.
Use the widest possible wheel spacing for machine stability.
4. Mount wheels on hubs.
Note: The view below shows 15' machine. On 12' machines, spindles are welded to
wheel arms.
----
CAPSCREW, 314" x 2·1/4"
CLAMP PLATE
~~v .....::::::;...- LOCKWASHER, 314"
See page 9A.

30"
15"
60" 60"
C
L
15 FT MACHINE
60" 60"
C
L
12 FT MACHINE
FS14461-18061 OpWhlDim
Wheel Spacing Dimensions
987rev0913 Page 9A 8J306

987rev701 8J306Page 10
5. Install belts and tighten. See figures an~ instructions on proper belt tension and alignment on
page
7. Tighten belts by loosening mounting bolts on gearbox base and upper pulley bearings,
then tum adjusting screws. Move both gearbox and shaft bearings equally to maintain alignment
betw~en pulleys and gearbox.
To check alignment of pulleys and gearbox visually, sight along drive shaft shields using front of
machine as a reference line.
6. Attach front hitch, with slotted clevis plate down, to front of frame with 1" diameter clevis pins.
Then attach two drawbar links to the lower holes on both front hitch and shredder frame, using the
remaining clevis pins. Do not operate the machine unless the drawbar links are installed.
(f) '
SLOTTED CLEVIS PLATE
........
7. Attach the implement end of the telescoping drive line to the gearbox, insert bolt and tighten
lOcknut. Lubricate the telescoping section of the drive line by compressing completely to expose
·· the· 1ube fitting through the holes In the shield.
GEARBOX
/ CAPSCREW,
5116" x 3"
/LUBE FITTING
DRIVE LINE

987rev701 8J306Page 10A
967rev4-6-08
OIL LEVEL PLUG
The machine is shipped with no grease in the gearbox. On the side of the gearbox you will find a plug
located in front of the output shaft. Fill to bottom of the plug hole with the proper lubricant. Use SAE
140 EP when the temperature is above 32OF (0OC), and SAE 90 EP when the temperature is below
32OF (0OC). Do not overfill with lubricant.

Amber LED Lamp
LED Warning
Lights Harness
Flasher Control
Module
7Pin/4Pin
WP Harness
Red LED Lamp
Amber LED Lamp
When plugging in the LED 7-pin connector:
1) Make sure the tractor has a good clean receptacle, free of dirt and corrosion.
2) Make sure the 7-pin connector is inserted ALL the way in. With tighter fitting pins, operator
may think the connector is all the way in, but really isn’t.
3) Make sure the tractor receptacle cover latches over the keyway on the 7-pin connector to hold
the connector in place.
If an operator plugs in the 7-pin connector, but the lights do not seem to work right, check the above
items to make sure there is a good connection with the 7-pin connector.
LED Warning Lights
967rev0713 Page 10B 8J306

LED Installation Instructions
1. Attach both Red LED’s to the Center Light Brackets using (4) 1/4-20 x 1 1/4 Screws and Locknuts
for each lamp. Ensure Red LED lenses faces rearward.
2. Attach both Amber LED’s to the outer Light Brackets using (4) 1/4-20 x 1 1/4 Screws and
Locknuts.
3. Attach the Light Module to the Module Bracket using (2) 1/4-20 x 1 3/4 Screws and Locknuts.
4. Layout the Lamp Harness, noting that the connectors marked with Green Tape is Right Side and
Yellow Tape is Left Side.
5. Plug the Lamp Harness into the Light Module, route the plugs with Green Tape along the right
side of the hood top. Plug the 3 prong cord into the Red LED. Plug the 2 prong cord into the
Amber LED.
6. Repeat for the Left Side (Yellow Tape).
7. Plug the 7 Pin Harness into the Light Module, then route the harness up and through the Hose
Support.
8. Bundle and secure excess cord to the Module Bracket with Tie Straps. Secure cords along top of
hood with Tie Straps.
All wires must be firmly attached to machine frame members or hydraulic lines so they do not sag
or become torn loose by field debris.
967rev0713 Page 10C 8J306