Lapp Group EPIC CIRCON LS1/M23 User manual

EPIC® CIRCON Crimp tool
11148000
Instruction manual
for EPIC® CIRCON LS1/M23

Important details for the right use of the
EPIC®CIRCON Crimp tool
Using the instruction sheet:
Keep the instruction sheet constantly with the EPIC®CIRCON Crimp tool. Each person entrusted
with the job of operating the EPIC®CIRCON Crimp tool must be familiar with the operating manual
and strictly observe the instructions therein. The U.I. LAPP GmbH declines to accept any liability for
damages that are incurred due to the fact that the instructions on the tool or in the operating
manual have been disregarded. Observe existing national rules for accident prevention.
Basic safety instructions:
The EPIC®CIRCON Crimp tool has been constructed according to state-of-the-art technology and
the acknowledged technical safety regulations and is only to be used for the purpose which is
mentioned in this instruction sheet.
Note:
Crimp tools are intended for occasional use and comparative little quantity. Different
emergences of overstress can be the consequence of an enduring use of the tool.
Responsibilities:
The EPIC®CIRCON Crimp tool may only be operated by trained and authorized personnel. The user
must clearly define and observe the responsibilities of the personnel for operating, maintenance
and service. Should the user make any changes to the hand tool without consulting the
manufacturer or the supplier, the latter will not be liable for any damage that may result.
Setting up and operating the EPIC ®CIRCON Crimp tool:
The EPIC®CIRCON Crimp tool may only be set up and operated in perfect technical condition,
observing all the safety regulation and considering any possible danger. The manufacturer and the
suppliers will not be liable for any damages which may result due to the hand tool being used for
other purposes than that for which it was intended.
This instruction manual describes the use and handling of the EPIC®CIRCON Crimp tool 11148000
as well as required maintenance work. The factory settings of the EPIC®CIRCON Crimp tool may
not be changed. For information which is not included in this instruction manual, for technical
support, repairs as well as questions for settings, please contact:
U.I. Lapp GmbH
Schulze-Delitzsch Str. 25
D-70565 Stuttgart
Tel.: [phone]
Fax: [phone]
www.lappgroup.com
-2 -EPIC® CIRCON Crimp tool

Scope of delivery
The EPIC®CIRCON Crimp tool is delivered with a plug gauge Ø2, a hex wrench (2.5) and the
instruction manual in a plastic case.
Not included in the scope of delivery
EPIC®CIRCON locator with additional locator Material-No.: 11148300
Description
The EPIC®CIRCON Crimp tool consists of: one flexible handhold with a ratchet and guidance for
restricted opening, as well as a fixed handhold with a metric scale (division of 2/10 mm), adjusting
equipment with a hand wheel (division of 1/100 mm) and the 4 crimp mandrels.
The EPIC®CIRCON locator consists of:
a freely rotating locator with a snap-in-function for positioning (division into 12 steps) the contacts
and an additional locator for crimping the female pins of 2 mm.
Maintenance and inspection
After usage of the EPIC SOLAR Crimp tool the following steps have to be carried out: Remove dust,
moisture and other contaminants from the EPIC SOLAR Crimp tool with a clean and soft brush, or a
clean and soft lint-free cloth. Do not use hard or abrasive objects that could damage the tool.
All pins, pivot points, and bearing surfaces should be protected with a thin coat of any good sewing
machine oil. Do not oil excessively. Take care that every bolts are secured with locking rings.
For protection against an electric shock, all connections have to be
disconnected from power supply when assembling the connector by yourself.
-3 -EPIC®CIRCON Crimp tool
Locator
with 12 steps
Set sc
rew
and adjusting spindle
with a division of 1/100 mm for
precise adjustment
End stop
Additional locator
Fixed handhold
Flexible handhold with ratchet and
guidance for restricted opening
Metric scale with 2/10 mm
division for rough adjustment
4 crim
p
indents

EPIC®CIRCON Crimp tool, locator and additional locator
Plug gauge Ø2
Hex wrench
EPIC®CIRCON Crimp tool
Installation of the locator Put the locator on and spin until it
snaps in.
Tighten it up a little by using the
enclosed hex-wrench.
Setting up and crimping:
Take the locator position and the crimp mass out of table 7 according to the contact which is
going to be crimped.
Setting up the locator:
Pull the locator to the top, spin it
to the required position and let it
snap in.
Position marking
Setting up the crimp mass:
the crimp mass has to be set up by spinning the set screw
when the EPIC®CIRCON Crimp tool is fully opened.
Process of crimping:
Bring the contact in the EPIC®CIRCON Crimp tool. By closing
the tool to the first notch level the inserted contact will get
adjusted and is safe from dropping out.
Bring the cable in the contact and close the EPIC®CIRCON Crimp tool. Press the handholds of the
EPIC®CIRCON Crimp tool together until the end stop is reached otherwise the tool will not open
up. When the end stop is reached the tool will open automatically and the process of crimping is
done correctly.
-4 -EPIC® CIRCON Crimp tool
Locator
11148300
Additional
locator
Setting up the crimp mass

Installation of the additional locator (use only in locator position 3)
Place in the additional locator,
straighten it and fix it by spinning.
Orientation of the
additional locator
Control of the crimp mass:
The EPIC®CIRCON Crimp tool is preset, though a control of the crimp mass should be carried out
from time to time. This is to be done with the enclosed plug gauge as follows:
The EPIC®CIRCON Crimp tool is fully opened. Spin the hand wheel until the scale shows 2and the
hand wheel shows 0. Then close the EPIC®CIRCON Crimp tool down to the end stop. In this set up
the plug gauge Ø2 must be moveable with no scope between the crimp mandrels.
If this is not the case, the dimension deviation (+/-)can be detected with the precise adjusting of
the hand wheel. Is the EPIC®CIRCON Crimp tool out of the required tolerance, you should contact
the manufacturer / supplier.
-5 -EPIC® CIRCON Crimp tool
Scale on 2
0
±0,02

included in EPIC®CIRCON connector
Contact Mat.-No.: Name
19520027 EPIC KIT LS1 A1+D6 K 3+PE+4 (5)
74033000 44420058 EPIC LS1 A3 5+PE K (5)
76004000 EPIC LS1 A1 3+PE+4 K (5)
1mm male 76154000 EPIC LS1 G5 3+PE+4 K (5)
76154100 EPIC LS1 G4 3+PE+4 K (5)
19520026 EPIC KIT LS1 A1+D6 5+PE (5)
19520027 EPIC KIT LS1 A1+D6 K 3+PE+4 (5)
44420056 EPIC LS1 A3 3+PE+4 K (5)
44420058 EPIC LS1 A3 5+PE K (5)
74033100 76003000 EPIC LS1 A1 5+PE K (5)
2mm male 76004000 EPIC LS1 A1 3+PE+4 K (5)
76153000 EPIC LS1 G5 5+PE K (5)
76153100 EPIC LS1 G4 5+PE K (5)
76154000 EPIC LS1 G5 3+PE+4 K (5)
76154100 EPIC LS1 G4 3+PE+4 K (5)
44420093 EPIC LS1 F6 3+PE+4 K 14-17 (5)
73000008 EPIC LS1 F6 3+PE+4 K 8,5-11 (5)
73000009 EPIC LS1 F6 3+PE+4 K 10,5-15,5 (5)
73000016 EPIC LS1 F7 3+PE+4 K 8,5-11 (5)
74034000
1mm male
73000017 EPIC LS1 F7 3+PE+4 K 10,5-15,5 (5)
76134000 EPIC LS1 F6 3+PE+4 K 7,5-15,5 (5)
76144000 EPIC LS1 F7 3+PE+4 K 7,5-15,5 (5)
44420103 44420093 EPIC LS1 F6 3+PE+4 K 14-17 (5)
2mm male 44420095 EPIC LS1 F6 5+PE K 14-17 (5)
Please take the length which is to be stripped from
the instruction manual of the EPIC®CIRCON
connectors.
included in EPIC®CIRCON connector
Contact Mat.-No.: Name
19520026 EPIC KIT LS1 A1+D6 5+PE (5)
19520027 EPIC KIT LS1 A1+D6 K 3+PE+4 (5)
19520028 EPIC KIT LS1 F6+D6 5+PE (5)
19520029 EPIC KIT LS1 F6+D6 3+PE+4 (5)
73000000 EPIC LS1 D6 3+PE+4 K 8,5-11 (5)
73000001 EPIC LS1 D6 3+PE+4 K 10,5-15,5 (5)
73000004 EPIC LS1 D6 5+PE K 8,5-11 (5)
73000005 EPIC LS1 D6 5+PE K 10,5-15,5 (5)
74034600 73000024 EPIC LS1 D6 3+PE+4 K 8,5-11 S (5)
2mm female 73000026 EPIC LS1 D6 3+PE+4 K 8,5-11 S (20)
73000028 EPIC LS1 D6 5+PE K 8,5-11 S (5)
73000029 EPIC LS1 D6 5+PE K 10,5-15,5 S (5)
76083000 EPIC LS1 A6 5+PE K (5)
76084000 EPIC LS1 A6 3+PE+4 K (5)
76123000 EPIC LS1 D6 5+PE K 7,5-15,5 (5)
76123100 EPIC LS1 D6 5+PE K 7,5-15,5 S (5)
76124000 EPIC LS1 D6 3+PE+4 K 7,5-15,5 (5)
76124100 EPIC LS1 D6 3+PE+4 K 7,5-15,5 S (5)
19520027 EPIC KIT LS1 A1+D6 K 3+PE+4 (5)
19520029 EPIC KIT LS1 F6+D6 3+PE+4 (5)
44420089 EPIC LS1 D6 3+PE+4 K 14-17 (5)
73000000 EPIC LS1 D6 3+PE+4 K 8,5-11 (5)
74200600 73000001 EPIC LS1 D6 3+PE+4 K 10,5-15,5 (5)
1 mm female 73000024 EPIC LS1 D6 3+PE+4 K 8,5-11 S (5)
73000026 EPIC LS1 D6 3+PE+4 8,5-11 S (20)
76084000 EPIC LS1 A6 3+PE+4 K (5)
76124000 EPIC LS1 D6 3+PE+4 K 7,5-15,5 (5)
76124100 EPIC LS1 D6 3+PE+4 K 7,5-15,5 S (5)
44420105 44420089 EPIC LS1 D6 3+PE+4 K 14-17 (5)
2 mm female 44420091 EPIC LS1 D6 5+PE K 14-17 (5)
-6 -EPIC® CIRCONCrimp tool

Contact Settings
Type Mat-No.: mm² AWG Hand wheel
Locator
0.14 26 0.80
LS 1 74033000 0.34 24 0.90
74033001 0.50 22 1.15
0.75 20 1.15
1 mm male 1.00 18 1.20
1
0.50 22 1.25
LS1 74033100 0.75 20 1.25
74033101 1.00 18 1.30
1.50 16 1.50
2 mm male 2.50 14 1.60
44420103 4.00 12 1.55
2
0.50 22 1.15
LS1 74034600 0.75 20 1.20
2 mm female 74034601 1.00 18 1.30
0.5 -2.5 mm² 1.50 16 1.50
wire spring 2.50 14 1.65
44420105 4.00 12 1.55
4
0.14 26 0.80
LS1 74034000 0.34 24 0.90
74034001 0.50 22 1.15
1 mm male 0.75 20 1.15
1.00 18 1.20
5
0.50 22 1.25
LS1 74034100 0.75 20 1.30
74034101 1.00 18 1.30
2 mm male 1.50 16 1.50
2.50 14 1.65
6
0.14 26 0.80
LS1 / M 23 74200600 0.34 24 0.90
1 mm female 74200601 0.50 22 1.10
slot 0.75 20 1.15
1.00 18 1.20
3 *
0.14 26 0.80
LS1 / M23 74034500 0.34 24 0.90
1 mm female 74034501 0.50 22 1.10
wire spring 0.75 20 1.15
1.00 18 1.15
3 *
M 23 1.00 18 1.45
2 mm female 72401600 1.50 16 1.50
slot 72401601 2.50 14 1.65 8
M 23 1.00 18 1.45
72401000 1.50 16 1.50
2 mm male 72401001 2.50 14 1.65 7
0.14 26 0.80
M 23 0.34 24 0.90
72400000 0.50 22 1.15
1 mm male 72400001 0.75 20 1.15
1.00 18 1.20
9
* Use additional locator (look at page 5)

U.I. Lapp GmbH
D-70565 Stuttgart/Germany
www.lappgroup.com
A company of the Lapp Group