LaserPro Spirit SI User manual

Maintenance Manual
Spirit SI /GE/GX/LS
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Spirit SI/GE/GX/LS Maintenance Manual
Introduction.
Serial number.…...…………………………………………………………..3
Safety Precautions…………………………………………………………..3
Chapter 1. Machine Overview
Section 1. Mechanical System
-Overall…………………………………………………………………..4
-Top Cover……………………………………………………………….5
-Mid Section……………………………………………………………..6
-Base Section…………………………………………………………….7
-X-axis Assembly………………………………………………………..8
-Y-axis Assembly………………………………………………………...9
-Pen carriage……………………………………………………………10
-Z-platform……………………………………………………………..11
-Mirror 1 / Laser unit…………………………………………………...12
-Power Supply………………………………………………………….13
-Base section side panel………………………………………………...14
Section 2. Power System
-Power Supply...………………………………………………………..16
-Power cable layout diagrams…………………………………………..17
Section 3. Electrical System
-Mainboard……………………………………………………………..20
-DC 12V Module……………………………………………………….21
-Laser Power Adaptor…………………………………………………..21
-Control Panel…………………………………………………………..22
Section 4. Laser System
-Types of laser tube Deos/Synrad………………………………………23
-How to measure laser power?…………………………………………23
-Optical alignment……………………………………………………...24
-Laser tube wiring diagrams……………………………………………25
Section 5. Firmware
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How to upgrade Firmware?………………………………………………..31
Chapter 2. System Diagnostics
Section 1. Hidden Diagnostics……………………………………………………….32
Chapter 3. Preventive Maintenance
Section 1. Cleaning Lenses…………………………………………………………..34
Section 2. Cleaning and protecting the X, Y rails……………………………………37
Section 3. Changing the X rollers……………………………………………………39
Section 4. Changing the X-rail……………………………………………………….30
Section 5. Changing the Y rollers…………………………………………………….43
Chapter 4. Trouble Shooting (Error messages)
Section 1. Error messages……………………………………………………………44
Section 2. Error lights………………………………………………………………..48
Revised 02, January, 2006
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Introduction
1. Serial Number.
The Serial number of your machine is very important and unique. Please copy down
the serial number and keep it for your records. Please include this serial number
when you correspond with us for any kind of questions. Thank you.
2. Safety Precautions.
The machine should not be operated without supervision. Due to the dangerous
nature of laser, we should always pay attention to what is going on with the machine.
DO NOT leave a running machine unattended.
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Chapter 1. Machine Overview
1. Overall
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Parts Number for
SI
Parts Number for
GE
Parts Number for
GX
Parts Number
for LS
Parts Name
BK01853A 29003643G 29004573G 29006263G Top cover assembly
BK01840A 29003676(02) 29004575G 29006040G X-axis assembly
BK01832A 29002531 29004576G 29005927G Y-axis assembly (Left)
BK01833A 29002532 29004577G 29005928G Y-axis assembly (Right)
BK01852A 29003644(01) 29004574G 29002548G Working Table
BK01813A 29003645(03) 29004578G 29002516G Spirit unit chassis
BK01897A 29003969(02) 29004732G N/A 100W base chassis
assembly
BK01883A 29003893(02) 29004572G 60W base chassis
assembly
BK01878A N/A N/A N/A 50W base chassis
assembly
BK01874A N/A 29004733G 40W base chassis
assembly
BK01821A 29003894(02) 29004734G 30W base chassis
assembly
BK01865A N/A N/A 29004231G 25W base chassis
assembly
BK01860A N/A N/A 12W base chassis
assembly
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2-1. Top Cover for Spirit SI, GE, GX
Parts Number for SI Parts Number for GE Parts Number for GX Parts Name
ZZ01212A 26500166 26500166G Window hinge
PL01801A 22801557 22802102G Window
SW00043A 25700035 25700035G Emergency switch
SW00045A 25700032 25700032G Lamp switch
NP01801A 23400020 23400020G Control panel sticker
BK01810A 23800145 23800145G Spirit keyboard module
EZ00284A N/A N/A DC 12V 8W ballast
MZ01820A 23300296 23300296G Light shade
EZ00285A N/A N/A 8W fluorescent light
EZ00283A 22000124 22000124G Lamp holder
29004037 29004037 29004037G LED light
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2-1. Top Cover for Spirit LS
ITEM PARTS NUMBER PARTS NAME QTY.
1 29006263G Top Cover assembly 1
2 26500166G Window Hinge 3
3 29003833G Window Assembly 1
4 25700094G Key Switch 1
5 23400020G Control panel sticker 1
6 24400995G Key board 1
7 20901927G Key Switch to Emergency Stop
Switch Cable 1
8 29005274G Keyboard Assembly 1
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3. Mid Section
Parts number for SI Parts Number for GE
& LS
Parts Number for GX Parts name
BK01804A 29002506 29005033G Spirit main board
BK01362C 29001141 29001141G Z motor assembly
PW00026A 24500022 24500022G Meanwell power
supply 40/5V
BK01839A 29002537 29002537G Motor group
BK01808A 29002510 29002510G Y motor PCB
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4. Base Section
Parts number for SI Parts Number for SI LS Parts name
BK01830A←1 29003272G←1 Base back door assembly
BK01824A←2 29003651G←2 12W system Assembly
BK01807A←3 29005059G←3 DC12V POWER MODULE
BK018B1A←4 29002557G←4 12W power supply fixture
BK01823A←5 29003783G←5 12V Power block
Parts number for SI Parts Number for SI LS Parts name
BK01830A←1 29003271G←1 Base back door assembly
BK01824A←2 29003652G←2 25W system Assembly
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BK01807A←3 29005059G←3 DC12V POWER MODULE
BK018B1A←4 29002562G←4 25W power supply fixture
BK01823A←5 29003783G←5 12V Power block
Parts number for SI Parts Number for SI LS Parts name
BK01830A←1 29003629G←1 Base back door assembly
BK01824A←2 29004123G←2 V30 system Assembly
BK01807A←3 29005059G←3 DC12V POWER MODULE
BK018B1A←4 29003971G←4 V30 power supply fixture
BK01823A←5 29003783G←5 12V Power block
Parts number for SI Parts Number for SI LS Parts name
BK01830A←1 29003267G←1 Base back door assembly
BK01824A←2 29003659G←2 V40 system Assembly
BK01807A←3 29005059G←3 DC12V POWER MODULE
BK018B1A←4 29002587G←4 40C power supply fixture
BK01823A←5 29003783G←5 12V Power block
Parts number for SI Parts Number for SI LS Parts name
BK01830A←1 29003629G←1 Base back door assembly
BK01824A←2 29003632G←2 60W system Assembly
BK01807A←3 29005059G←3 DC12V POWER MODULE
BK018B1A←4 29004228G←4 T60 power supply Assembly
BK01823A←5 29003783G←5 12V Power block
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5. X-axis assembly for Spirit SI/GE
Parts number for SI Parts Number for GE Parts name
BK01842A 29002540 X axis transmission pulley
assembly
BL01801A 20600074 X axis belt
LH01830A 22800940 X axis mid belt wheel
BK01809A 29002511 X motor module
BK01841A 29002539 X axis transmit shaft
assembly
LH01828A 22800938 X axis transmit belt wheel
BR01802A 20700053 Bearing
BK01839A 29002537 Motor group
LH01811A 22800923 X axis slideway
BK01834A 29002533 Tension idle pulley assembly
BK01843A 29002541 Lens carriage assembly
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5-1. X-axis assembly for Spirit GX (including lens carriage assembly)
No Part number for GX Part name for GX
1 23300265G X axis linear guide
2 22800673G x axis main beam
3 22800672G X-axis beam - 1
4 20700037G bearing
5 22800823G X-axis pulley core (right)
6 22800686G X Pulley_30 teeth gear
7 22800664G X pulley_36 teeth gear
8 22800683G Carrage belt plate (up)
9 22800684G Carrage belt plate (down)
10 22800205G x axis belt adjuster
11 29000302G X-Axis idel Pulley fixture
12 24400644G X-cable-carrier bracket
13 22800213G X-cable-carrier
14 22802108G Lens carriage connect board
15 22802109G Linear guide Left bracket
16 22802110G Linear guide Right bracket
17 22801996G Lens carriage Assembly-C180
18 22802084G Lens carriage front cover - C180
19 22800955G carriage airflow valve
20 29002546G Auto focus seat Assembly
21 29002547G Auto focus pin Assembly
22 29000706G Hand Knobs(M3-16)
23 22802117G air nozzle - C180
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24 29004736G Carriage mirror Holder
25 22802107G Lens carriage base
26 29004980G SPIRIT GX X-AXIS MOTOR SET
27 23300298G Hand Knobs(CRKB.M3-6L)
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5-2. X-axis assembly for Spirit LS
ITEM PARTS NUMBER PARTS NAME QTY
1 23301231G linear guide(MGN9C1R800Z0CM<E10>) 1
2 22803045G x axis slideway 1
4 20600176G Open Steel Filum Belt (U2GT-1794-15) 1
5 29002537G X motor assembly 1
6 29005107G X motor PCB(AAS I) - Spirit 1
7 29005506G Lens carriage Assembly 1
8 22803049G Tension pulley shaft bracket 1
9 29006039G Tension idle pulley Assembly 1
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6. Y-axis assembly
Parts number for SI Parts Number for GE Parts Number for GX Parts name
29005867G 29002531G 29004576G Y-Axis Rail
Assembly(Left)
29005866G 29002532G 29004577G Y-Axis Rail
Assembly(Right)
LH01831A 22800941 22800941 Y axis transmit belt wheel
BR01803A 20700054 20700054 Bearing
LH01854A 22800950 22800950 Y axis passive axle center
BK01835A 29002534 29002534 Double side mount
assembly
LH01812A 22800924 22802104G Y axis slide way
BK01834A 29002533 29002533 Tension idle pulley
assembly
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6-1. Y-axis assembly for Spirit LS
ITEM PARTS NUMBER PARTS NAME QTY.
1 29005927G Y-Axis Rail Assembly(left) 1
2 29005928G Y-Axis Rail Assembly(right) 1
3 29006390G Y Transmit Shaft Assembly 1
4 29002537G Y Motor assembly 1
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7. Pen carriage for Spirit SI/GE
Parts number for SI Parts Number for GE Parts Number
BK01845A 29002543 Wheel spring assembly
BK01836A 29002535 Unilateral wheel
LH01814A 22800925 Lens carriage base
LH01813A 22801018 Lens carriage organize
BK01850A 29002546 Auto focus seat assembly
BK01851A 29002547 Auto focus pin assembly
BK01846A 29002544 Carriage reflector hold assembly
MZ01808A 23300298 Hand knobs
BK018B3A 29002589 4.0” focal lens assembly
BK018B2A 29002588 2.5” focal lens assembly
BK01858A 29002554 1.5” focal lens assembly
BK01848A 29002545 2.0” focal lens assembly
LH01884A N/A Air nozzle (4“ inch)
LH01883A 22801216 Air nozzle (for cloth)
LH01882A 22801217 Air nozzle (enhance)
LH01881A 22800962 Air nozzle
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7-1. Pen carriage for Spirit LS
ITEM PARTS NUMBER PARTS NAME QTY.
1 22802108G Lens carriage roconnect board - 1
2 22801996G Lens carriage Assembly-V2 1
3 29006010G Auto focus pin Assembly 1
4 29002546G Auto focus seat Assembly 1
5 29004736G Carriage Reflector Hold 1
6 29002545G 2.0" Focal lens Assembly 1
7 29002554G 1.5" Focal lens Assembly 1
8 29002588G 2.5" Focal lens Assembly 1
9 29002589G 4.0" Focal lens Assembly 1
10 24403536G Lens carriage top shingle 1
11 22802917G Lens carriage assist base 1
12 22802117G air nozzle 1
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8. Z-platform
Parts number for SI Parts Number for GE
& LS
Parts Number for GX Parts name
PL01805A 24100366 22802102G Bearing seat
BR01301A 20700034 20700034G Bearing
LH01810A 22800922 22800922G Z axis top stopper
LH01862A 22801022 22801022G Z axis table screw
PS01815A 29003638 24402291G Working table bracket
(left)
PS01819A 29003637 24402291G Working table bracket
(right)
LH01316A 22800130 22800130G Z axis screw thread
BK01855A 29002551 29002551G Z axis pulley assembly
BR01301A 20700034 20700034G Bearing
PL01805A 24100366 24100366G Bearing seat
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