LaserPro Spirit SI User manual

Maintenance Manual
Spirit SI /GE/GX/LS
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Spirit SI/GE/GX/LS Maintenance Manual
Introduction.
Serial number.…...…………………………………………………………..3
Safety Precautions…………………………………………………………..3
Chapter 1. Machine Overview
Section 1. Mechanical System
-Overall…………………………………………………………………..4
-Top Cover……………………………………………………………….5
-Mid Section……………………………………………………………..6
-Base Section…………………………………………………………….7
-X-axis Assembly………………………………………………………..8
-Y-axis Assembly………………………………………………………...9
-Pen carriage……………………………………………………………10
-Z-platform……………………………………………………………..11
-Mirror 1 / Laser unit…………………………………………………...12
-Power Supply………………………………………………………….13
-Base section side panel………………………………………………...14
Section 2. Power System
-Power Supply...………………………………………………………..16
-Power cable layout diagrams…………………………………………..17
Section 3. Electrical System
-Mainboard……………………………………………………………..20
-DC 12V Module……………………………………………………….21
-Laser Power Adaptor…………………………………………………..21
-Control Panel…………………………………………………………..22
Section 4. Laser System
-Types of laser tube Deos/Synrad………………………………………23
-How to measure laser power?…………………………………………23
-Optical alignment……………………………………………………...24
-Laser tube wiring diagrams……………………………………………25
Section 5. Firmware
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How to upgrade Firmware?………………………………………………..31
Chapter 2. System Diagnostics
Section 1. Hidden Diagnostics……………………………………………………….32
Chapter 3. Preventive Maintenance
Section 1. Cleaning Lenses…………………………………………………………..34
Section 2. Cleaning and protecting the X, Y rails……………………………………37
Section 3. Changing the X rollers……………………………………………………39
Section 4. Changing the X-rail……………………………………………………….30
Section 5. Changing the Y rollers…………………………………………………….43
Chapter 4. Trouble Shooting (Error messages)
Section 1. Error messages……………………………………………………………44
Section 2. Error lights………………………………………………………………..48
Revised 02, January, 2006
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Introduction
1. Serial Number.
The Serial number of your machine is very important and unique. Please copy down
the serial number and keep it for your records. Please include this serial number
when you correspond with us for any kind of questions. Thank you.
2. Safety Precautions.
The machine should not be operated without supervision. Due to the dangerous
nature of laser, we should always pay attention to what is going on with the machine.
DO NOT leave a running machine unattended.
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Chapter 1. Machine Overview
1. Overall
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Parts Number for
SI
Parts Number for
GE
Parts Number for
GX
Parts Number
for LS
Parts Name
BK01853A 29003643G 29004573G 29006263G Top cover assembly
BK01840A 29003676(02) 29004575G 29006040G X-axis assembly
BK01832A 29002531 29004576G 29005927G Y-axis assembly (Left)
BK01833A 29002532 29004577G 29005928G Y-axis assembly (Right)
BK01852A 29003644(01) 29004574G 29002548G Working Table
BK01813A 29003645(03) 29004578G 29002516G Spirit unit chassis
BK01897A 29003969(02) 29004732G N/A 100W base chassis
assembly
BK01883A 29003893(02) 29004572G 60W base chassis
assembly
BK01878A N/A N/A N/A 50W base chassis
assembly
BK01874A N/A 29004733G 40W base chassis
assembly
BK01821A 29003894(02) 29004734G 30W base chassis
assembly
BK01865A N/A N/A 29004231G 25W base chassis
assembly
BK01860A N/A N/A 12W base chassis
assembly
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2-1. Top Cover for Spirit SI, GE, GX
Parts Number for SI Parts Number for GE Parts Number for GX Parts Name
ZZ01212A 26500166 26500166G Window hinge
PL01801A 22801557 22802102G Window
SW00043A 25700035 25700035G Emergency switch
SW00045A 25700032 25700032G Lamp switch
NP01801A 23400020 23400020G Control panel sticker
BK01810A 23800145 23800145G Spirit keyboard module
EZ00284A N/A N/A DC 12V 8W ballast
MZ01820A 23300296 23300296G Light shade
EZ00285A N/A N/A 8W fluorescent light
EZ00283A 22000124 22000124G Lamp holder
29004037 29004037 29004037G LED light
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2-1. Top Cover for Spirit LS
ITEM PARTS NUMBER PARTS NAME QTY.
1 29006263G Top Cover assembly 1
2 26500166G Window Hinge 3
3 29003833G Window Assembly 1
4 25700094G Key Switch 1
5 23400020G Control panel sticker 1
6 24400995G Key board 1
7 20901927G Key Switch to Emergency Stop
Switch Cable 1
8 29005274G Keyboard Assembly 1
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3. Mid Section
Parts number for SI Parts Number for GE
& LS
Parts Number for GX Parts name
BK01804A 29002506 29005033G Spirit main board
BK01362C 29001141 29001141G Z motor assembly
PW00026A 24500022 24500022G Meanwell power
supply 40/5V
BK01839A 29002537 29002537G Motor group
BK01808A 29002510 29002510G Y motor PCB
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4. Base Section
Parts number for SI Parts Number for SI LS Parts name
BK01830A←1 29003272G←1 Base back door assembly
BK01824A←2 29003651G←2 12W system Assembly
BK01807A←3 29005059G←3 DC12V POWER MODULE
BK018B1A←4 29002557G←4 12W power supply fixture
BK01823A←5 29003783G←5 12V Power block
Parts number for SI Parts Number for SI LS Parts name
BK01830A←1 29003271G←1 Base back door assembly
BK01824A←2 29003652G←2 25W system Assembly
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