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Leader PV-BN101B User manual

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LEADER Connector Installation Manual
Connector 安装手册
文件编号
File No
:
LEADER- B
版本
Version
:
2021 V5
日期
Date
:
2022.06.12
Remark1:The connector is considered to be in compliance with UL 6703 only when assembled in the manner specified by these
assembly instructions”
Remark2:This connector is suitable for use only with Class B and C stranded copper conductors (See NFPA NEC 70 Chapter 9, Table 10)
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1. 警告 Warning
1) 为防止电击,在安装和拆卸连接器时必须断开电源。
In order to protect against electric shock, please shut down the power when assembling
and disassembling the PV connectors.
2) 终端产品必须提供防电击功能。
The final products must be supplied with the function electric shock proof.
3) 不要在负载下断开:在有负载的情况下,不能拔出 PV 插头连接器!关掉 DC/AC 直流-交流变频
器或打开 DC 交流电路断路器,使 PV 接头连接器处于无负载的状态,则允许插拔。
Do not disconnect under Load: PV plug connections must not be disconnected while
under load. They can be placed in a no load state by switching off the DC/AC converter
or breaking the AC circuit.
4) 该连接器仅适用于 B类和 C类多股铜导线(见 NFPA NEC 70 第9章,表 10)。建议使用光伏专
用线缆,镀锡铜芯,双层绝缘,绝缘材料为 XLPE。不建议使用无镀锡电缆,不建议使用 PVC 电缆。
This connector is suitable for use only with Class B and C stranded copper conductors (See
NFPA NEC 70 Chapter 9, Table 10). The use of PV cable is recommended, Tinned copper
wire, Double insulation, Insulating material: XLPE. Tin free cable is not recommended. PVC
cable is not recommended.
5) 断开的连接器必须使用防尘塞,
6) 以防止灰尘和水进入。被污染的连接器不能插合。
Sealing cap must be used for disconnected connector, avoiding dust and water. The
male and female parts must not be plugged together when soiled.
6) 插合部件防水等级 IP68。它们不能长久置于水下使用。不要将连接器放在屋顶表面。
Waterproof degree for inserted parts is IP68. They can’t be put under water for long time.
Don’t put the connector on the roof of surface.
7) 连接器不能承受持续的机械拉伸,电缆应该由电缆扎带固定。
The plug connection must not be subjected to continuous mechanical tension. The cable
should be fixed with cable binders.
8) 产品不得在含有烃、酚、酮、氨合物等与塑料有腐蚀的环境中使用。安装过程中,禁止在连接器
里添加或涂抹任何油脂及润滑剂。(见耐化学品附表)
Do not use under hydrocarbon, phenol, Ammine and plastic corrosive environment.During
installation process, do not add any grease and lubricant in the connector.(See chemical
resistance form)
9) 该产品应由有相应资质或经过专家培训的、具备相关安全应用规范的专业人员安装。只有在按照
安装手册指定的方式组装时,连接器才被认为符合 UL 6703。如果组装或拆卸 A4 连接器时,不按照
安装手册作业,绿德将免除任何保证。
The connector is considered to be in compliance with UL 6703 only when assembled in the
manner specified by assembly instructions. LEADER will be exempted from any warranty if
A4 connector was assembled or disassembled without following the User Manual.
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2. 技术参数 Product Specifications
连接器系统 Connector system Φ4mm
额定电压 Rated voltage IEC 1500V&UL 1500V
额定电流 Rated current @IEC(85℃)
25A(2.5mm2/ 14AWG)
35A(4.0mm2/ 12AWG)
40A(6.0mm2/ 10AWG)
额定脉冲电压 Rated impulse voltage 16KV
环境温度范围 Ambient temperature range -40℃~+85℃
接触电阻 Contact resistance ≤0.25mΩ
应用等级 Application degree Class A
防护类别 Protection class Class Ⅱ
污染等级 Pollution degree 2
防护等级 Degree of Protection
IP68(1m,1h),mated
IP2X,unmated
阻燃等级 Flame class UL94-V0
3. 产品选型表 Product Selection Form
PV-BN101B Max Series:系列光伏铜线连接器型号表
Connector Male Housing
连接器负极本体选型表
Connector Female Housing
连接器正极本体选型表
Male Terminal
负极导电体选型表
Female Terminal
正极导电体选型表
TYPE 型号 Cable OD TYPE 型号 Cable OD TYPE 型号 Conduct Spec
导体规格
TYPE 型号 Conduct Spec
导体规格
PV-BN101B 5.6mm~7.0mm
BN101B-F7
F7 型本体 5.6mm~7.0mm
PV-BN101B
型公端子
2.5mm2~6mm2
14AWG~10AWG
BN101B-FU
U型母端子
2.5mm2~6mm2
14AWG~10AWG
4. 连接器结构及外观尺寸图 Connector Size Drawing
4.1正极连接器 Positive Connector Housing
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4.2 负极连接器 Negative Connector Housing
4.2 连接器 U型端子尺寸 Type U Terminals
5. 组装 Assembled by machine
5.1 剥线 Stripping
剥线尺寸Stripping size:6±0.5mm
5.2 铆接 Crimping
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4mm2/12AWG 上 刀尺 寸 Tool Size(Up)
4mm2/12AWG 下 刀 尺 寸Tool Size(Down)
典型电缆
Cable Spec
铆接高度
Crimping (H) REF
铆接宽度
Crimping (W) REF
4mm22.1±0.1mm 4.1±0.1mm
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5.3 线束组装 Cable Assembly
将铆接好的线束插入正极负极绝缘本体,直至金属件与本体啮合,轻轻拉动导线,检查金属件
是否啮合牢固。
Push the crimped terminal into the housing until they engage. Pull lightly on the
lead to check that the metal part has engaged.
5.4 螺帽组装 Nut Assembly
在锁紧连接器螺帽时,定位治具须有导正结构(治具见下图),方可使用。
When locking the nut of the connector, the positioning fixture shall be provided
with aguide structure, see below figures.
连接器型号
Connector
Housing
线缆外径
Cable OD
扭力要求
Screw Force
torque
螺帽参考间隙
Reference Nut Gap
备注
Remark
PV-BN10B 5.6≤OD≤7.0 mm 3.5±0.5 N*m 0<X≤1.5 mm (REF)
操作前请校准设备的扭
力,根据扭力定间隙.
Please calibration
equipment before
production, define the
gap by screw torque.
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装配好后需要检查负极pin 针与负极本体的同轴度。要求圆心距≤1mm。
Afterassembled, check the coaxiality of the negative pin and the negative body.
Requirements of the center distance ≤ 1mm.
6. 人工安装 Manual Installation
6.1 工具要求 Requirements of Tools
6.1.1
剥线钳
Strip Tool
料号 P/N 钳口 Jaw 剥线范围 Strip Range
S2546
上边
Top 2.5mm214AWG
中间 Middle 4.0mm212AWG
下边 Bottom 6.0mm210AWG
6.1.2 铆接钳 Crimping Tool
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料号 P/N 钳口 Jaw 铆接范围 Crimping Range
A2546
上边
Top 2.5mm214AWG
中间 Middle 4.0mm212AWG
下边 Bottom 6.0mm210AWG
6.1.3 塑料板手 Plastic Spanner
1套=2片 , 料 号 :TB0508-BK
1 set=2pcs, P/N: TB0508-BK
6.1.4 工具箱 Tool Box
料号
P/N
数量
Qty.
图片
Picture
Tools 1 set
6.2 组装步骤 Assembly Steps
(1) 剥 线 Stripping
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剥离电缆绝缘层。Strip the insulating layer of cable.L=6±0.5mm.
注意不要切断绝缘层下的线芯。Be attention and not to cut off the wire core.
(2) 铆接插针插套 Crimping pin and socket
首先,将金属端子放在铆接工具孔内,铆接孔朝外,调节背面的限位机构,使金属端子的
最外侧边缘与铆接工具齐平。然后将剥好线的线芯插入金属端子铆接孔内,需确保所有芯线
都在孔内。需保证金属件和电缆线的同轴度。最后提拉铆接工具手柄,一直按到底,完成
铆接。铆接后线缆拉力参照下表。铜丝都要被包扎。
Firstly, the terminal is placed in the crimping tool jig, the jig faces outward, and
the limiting mechanism of the back is adjusted so that the outermost edge of
the terminal is flush with the crimping tool. Then insert the wire core intothe tool’s
jig of the terminal, and make sure all the cores are in the hole. Ensurethe
coaxiality of metal parts and cables. Finally, pull the crimping tool handle and
pressit to the end to complete the crimping. The cable tension after crimping is
referenced to the following table. All copper wires should be bandaged
线缆规格
Cable
specifications
拔出力
Cable pull-out
force
4.0mm2/ 12AWG ≥312N
6.0mm2/ 10AWG ≥356N
10.0mm2/ 8AWG ≥401N
16.0mm2/ 6AWG ≥450N
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(3)插入 Pushing
将铆接好的插头插入插座或插头的绝缘套,直至其齿合。轻轻拉动导线,检查金属件是否齿
合牢固。确认负极 pin 针和负极本体同轴。
Afterassembled, check the coaxiality of the negative pin and the negative
body. Requirements of the center distance ≤ 1mm.
(1) 安 装 螺 帽 Install the cable gland
先用手预拧紧,再用塑料扳手旋紧电缆螺帽。
First screw it by hands, then locktightly by plastic spanner.