Legacy Stoves Super Magnum Coal Stoker Operating instructions

Installation & Owner's Manual
Care and Operation for Your Super Magnum Stoker
INSTALLER: Leave this manual with party responsible for use and operation.
O NER: Retain this manual for future reference. Call your dealer for questions on Installation, Operation, or Service.
To obtain a French tranlation of this manual, please contact your dealer or visit www.legacystoves.com
Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez
www.legacystoves.com
⚠CAUTIONS AND WARNINGS: RISK OF FIRE, INJURY OR DEATH
READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER
IF THIS ROOM HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT TO
REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN
DEATH
INSTALLATION MUST COMPLY WITH LOCAL, REGIONAL, STATE AND NATIONAL CODES AND
REGULATIONS APPROVED FOR SALE IN USA AND CANADA
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS, INSTALLATION,
INSPECTION AND PERMITTING REQUIREMENTS IN YOUR AREA
HOT WHILE IN OPERATION KEEP CHILDREN, CLOTHING AND FURNITURE AWAY CONTACT
MAY CAUSE SKIN BURNS
REV-101320
Report Number: 0536CS004S
Tested to: UL 1482-2011, ULC S627-00
Legacy Stoves, A Division of:
Alternate Heating Systems
2393 Little Egypt Rd
Harrisonville, PA 17228
WARNING!
Please read this entire manual
before installation and use of
this coal - burning room heater
Failure to follow these
instructions could result in property
damage, bodily injury or even death
SAVE THESE INSTRUCTIONS
Model: Super Magnum Coal Stoker

arnings and Cautions Continued
KEEP CLOTHING, FURNITURE, DRAPERIES AND OTHER FLAMMABLE MATERIALS AWAY
HIGH TEMPERATURES MAY IGNITE CLOTHING OR OTHER FLAMMABLE MATERIALS
ALERT ADULTS AND CHILDREN TO HAZARDS OF HIGH TEMPERATURES CONTACT MAY
CAUSE SKIN BURNS
DO NOT OPERATE WITH FUEL LOADING OR ASH REMOVAL DOORS OPENED
DO NOT BURN GARBAGE, FLAMMABLE LIQUIDS OR ENGINE OIL
DO NOT CLEAN STOVE GLASS WHEN HOT
DO NOT USE ABRASIVE CLEANERS ON STOVE GLASS
COMPLY WITH ALL MINIMUM CLEARANCES TO COMBUSTIBLES AS SPECIFIED DO NOT
PLACE FUEL WITHIN INSTALL CLEARANCES FAILURE TO COMPLY MAY CAUSE HOUSE
FIRE
TESTED AND APPROVED FOR ANTHRACITE RICE COAL FUEL ONLY
INSPECT AND CLEAN CHIMNEY CONNECTORS AND CHIMNEY REGULARLY USE OF A UL
103 HT CHIMNEY REQUIRED
MAXIMUM ALLOWED DRAFT IS - 08 INCHES OF WATER COLUMN
DO NOT OVER-FIRE – IF ANY EXTERNAL PART STARTS TO GLOW, YOU ARE OVERFIRING
REDUCE FEED RATE OVER-FIRING WILL VOID YOUR WARRANTY
DO NOT USE CHEMICALS OR FLUIDS TO START FIRE BURNING OF ANY OTHER TYPE OF
FUEL VOIDS YOUR WARRANTY
DO NOT CONNECT TO ANY AIR DISTRIBUTION SYSTEM
Introduction

 !" #
$ % & 
!'#  '(
$  
) 
-3-

Table of Contents - Super-Magnum Coal Stoker Stove
CAUTIONS AND WARNINGS: RISK OF FIRE, INJURY OR DEATH⚠.................................................1
Warnings an Cautions Continue .................................................................................................................3
Intro uction....................................................................................................................................................3
Listing an Co e Approvals...........................................................................................................................6
A. Appliance Certification.........................................................................................................................6
B. Mobile Home Approve ........................................................................................................................6
C. Glass Specifications..............................................................................................................................6
D. Electrical Rating...................................................................................................................................6
E. BTU & Efficiency Specifications..........................................................................................................6
Special Warnings an Notices........................................................................................................................7
1.0 Some things to keep in min ...............................................................................................................7
1.1 Carbon Monoxi e...........................................................................................................................7
1.2 Wet Coal..........................................................................................................................................7
1.3 Prevent Rust an Corrosion............................................................................................................7
First Steps.......................................................................................................................................................8
2.0 Getting Starte .....................................................................................................................................8
2.1 Appliance Location.........................................................................................................................8
2.2 Room Sensor Location....................................................................................................................8
2.3 Fire Safety.......................................................................................................................................8
2.4 Component Locations.....................................................................................................................9
2.5 Pre-Use Check List.......................................................................................................................10
2.6 Dimensions....................................................................................................................................11
2.7 Clearances.....................................................................................................................................12
2.8 Floor Protection Requirements.....................................................................................................12
Chimneys an Venting..................................................................................................................................14
3.0 Chimney Characteristics an Components........................................................................................14
3.1 Draft..............................................................................................................................................14
3.2 Chimney Connectors.....................................................................................................................14
3.3 Wall Pass-Through........................................................................................................................15
3.4 The Chimney in general................................................................................................................15
3.5 Existing Masonry Chimneys.........................................................................................................16
3.6 Venting to an Existing Masonry Fireplace Chimney....................................................................17
3.7 Installing to a Prefabricate Chimney...........................................................................................18
3.8 Draft Test – Barometric Damper Setup.........................................................................................19
A itional Setup...........................................................................................................................................20
4.0 Mobile Home Setup – USA Only......................................................................................................20
4.1 Outsi e Air an securing stove.....................................................................................................20
4.2 Outsi e Air Attachment.................................................................................................................21
4.3 Leveling the Appliance.................................................................................................................21
4.4 Optional Heat Transfer Kit............................................................................................................21
4.5 Air Filter........................................................................................................................................22
4.6 Optional Decorative Tile Kit.........................................................................................................22
4.7 Fire brick installation....................................................................................................................22
4.8 Optional Door Trim Kit.................................................................................................................23
4.9 Room Sensor Installation..............................................................................................................23
Operation......................................................................................................................................................24
5.0 Operating Instructions.......................................................................................................................24
5.1 Fuel Specifications........................................................................................................................24
5.2 General Operating Information.....................................................................................................24
-4-

5.3 ESP (Exhaust Sensing Probe).......................................................................................................24
5.4 Circuit Boar .................................................................................................................................25
5.4.a Circuit Boar General Information.......................................................................................25
5.4.b Status Light Error Messages.................................................................................................25
5.4.c Circuit Boar Dip-switches:..................................................................................................25
5.4. Fee Rate A justment...........................................................................................................26
5.4.e Mo e Selection......................................................................................................................26
5.4.f Temperature Dial....................................................................................................................26
5.4.g Blower Spee A justment.....................................................................................................26
5.5 Before Your First Fire...................................................................................................................26
5.6 Starting Your First Fire..................................................................................................................26
5.7 Fire Characteristics............................................................................................................................27
Troubleshooting............................................................................................................................................28
Service & Maintenance................................................................................................................................29
6.0 Service Life Expectations..................................................................................................................29
6.1 Shut own Proce ure.....................................................................................................................29
6.2 Quick Reference Maintenance Chart............................................................................................29
6.3 Maintenance Proce ures...............................................................................................................30
6.3.a Ash Removal.........................................................................................................................30
6.3.b Heat Exchanger Chain Scraper..............................................................................................30
6.3.c Fines Tray Emptying.............................................................................................................31
6.3. Door Glass.............................................................................................................................31
6.3.e Air Filter................................................................................................................................32
6.3.f Hopper....................................................................................................................................32
6.3.g Firebox..................................................................................................................................32
6.3.g Chimney Connector...............................................................................................................32
6.3.h Chimney................................................................................................................................32
6.4 Specific Maintenance Items..........................................................................................................33
6.4.a Fee Motor............................................................................................................................33
6.4.b Blower Motor........................................................................................................................33
6.4.c Distribution Blower...............................................................................................................34
6.4. ESP – Exhaust Sensing Probe...............................................................................................34
6.4.e Fines Scraper – in Fee er......................................................................................................34
6.4.f Grates.....................................................................................................................................34
Reference Materials......................................................................................................................................35
7.0 Service Parts-1...................................................................................................................................36
7.0 Service Parts-2...................................................................................................................................37
7.0 Service Parts-3...................................................................................................................................38
7.0 Service Parts-4...................................................................................................................................39
7.0 Service Parts-5...................................................................................................................................40
Service an Maintenance Log......................................................................................................................43
Service an Maintenance Log......................................................................................................................44
-5-

Listing and Code Approvals
A Appliance Certification
* 
* $+,-.
/0 1234565722#1859677

B Mobile Home Approved
!-1
:# #
 
C Glass Specifications
" ;+ ;

D Electrical Rating
22;<=#87,>#?2=
E BTU & Efficiency Specifications
@+* (
A.1!* ;#777B27?#777-
,* 5#;77"
,* 227
$* =+
C* ;3?
-6-

Special arnings and Notices
1 0 Some things to keep in mind
1 1 CARBON MONOXIDE
)#D##D
)
•6 D
6
•@#D#
#  
•D'#

•DDD
  )
!*
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•
• 
• 6
•
1 2 WET COAL
$   C:  
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F     
G=## : 

1 3 PREVENT RUST AND CORROSION
=   C  #
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(@<@+D((@,!1(!D=,!(@J$1@@+<!(I=(D,@+=!=(@

First Steps
2 0 Getting Started
2 1 APPLIANCE LOCATION
##K: # 
!#):#

'"

 .1'
 "')!
"#
C"' 

2 2 ROOM SENSOR LOCATION
% Q%C#
"!&# 
# 
2 3 FIRE SAFETY
!J
 ! 
#  
(D@*&
'# *
•!:F 
$ %#

•=') '
•,# 
•$ ' *
•!'*
✔@
✔($F
-8-
FD(DD@+=@.@$D+@+@=F!(I=(F1(F@+=(F!(I,@!(+1!D(

2 4 COMPONENT LOCATIONS
-9-

2 5 PRE-USE CHECK LIST
'
  *
2 D
!(

5 =  

? D %
3 $"
 
; : 

8 

9 

4 "
R =

27 = 
22 

25 =
% 
-10-
WARNING!
Inspect appliance and
components for damage.
Damaged parts may impair safe
operation.
•Do NOT install damaged components.
•Do NOT install incomplete
components.
•Do NOT install substitute components.
•Report damaged parts to dealer.
WARNING!
Fire Risk: Alternate Heating
Systems disclaims any
responsibility for, and the
warranty will be voided by, the following
actions:
•Installation and use of any damaged
appliance.
•Modification of the appliance.
•Installation other than as instructed by
Alternate Heating Systems.
•Operating appliance without fully
assembling all components.
•Operating appliance without legs
attached.
•Overfiring.
•Any action that may cause a fire
hazard.

2 6 DIMENSIONS
-11-

2 7 CLEARANCES
2 8 FLOOR PROTECTION REQUIREMENTS
$128246 
?-4P+22!
)
 $)>
5H/;740

F=(I@+*
>:3RSHF.35THC
=:
" /)0
>:;3H);3H
/1=D(J0
-12-
Parallel Installation Inches Millimeters
ABack all to Unit (Hopper) 2 51
BSide all to unit 24 610
CBack all to Flue Connector 17 432
DSide all to Flue Connector 34 864
Corner Installation Pouces Millimeters
Ealls to Unit Body 15 381
Falls to Flue Connector 24 610
Inches Millimeters
GSides – USA/Canada* 8 203
HFront – USA/Canada* 18 457
JRear – USA 12 305
Floor Protection
Requirements
=1!D(LFD(DD+@$1@!(!F@!(==!D(@=+=(@L

=$
!'):, "
=:" 
*
2 '+6*
2 +6B
5 6 "/0*+U2-)
? 6*+U2-
5 F+6:
2 1/20)H+H
5 $#+6+6
? !+6+6':#

@)*
':?-36 6743
3H 625;2-4H 675R
/0* 1'+6+U2-)U2-743)9;U74R?
/0* +
3HU25;#+U2-U2-25;U747
2-4HU75R#+U2-75R)725;U73?2
+U+V+U74V73?2U25?2
/0* +25?2'+74R?+"#

F'*
UU.UC
/0/W0/X$0/W0/XM0
UU/.0/0UCU.
/0/W0/X$0/0/XM0/0/0/X$0
U+U/W0/0/X$0U/W0/XM0
. C
-13-

Chimneys and Venting
3 0 Chimney Characteristics and Components
3 1 DRAFT
F !##>Q#"
#G
F# !
#Q !
#)E : #' 
D## ###
)"!#  
## #
)E  E
))"
"##K'# D
>#'
# '# ! 
#>##
C#  
"
)
C# ), # #
)! #)/ 0
 !# #
+D#)#
#!#
: 
3 2 CHIMNEY CONNECTORS
!#   E
# K :

 53I#8/2;70>
>:>
6:F(
##:C#
 E# 6#
=:#  /
:0@&#G: 
  )?=262-3H/?70"&#
:( R7 #
)27/?0=> 2-3H/80/570
-14-
C=+(!(IL,!(@J=(F,!(@JD((@D+1.@M@@=(=(F!(IDDFD(F!!D(L

3 3 WALL PASS-THROUGH
D F
##.
#K#'"
*= "24H
/3;70  !   
=(-=.?8;#
1*!1#($=522C# 

($=/($=0 =
 25H/?770#
'  ?;H/R70='#?-4H/R0 
 /0! 
$#($=522
3 4 THE CHIMNEY IN GENERAL
 6
!1#/20
 ",
#$6.#+
.,=#127?#/506
 :
!# 
/8;70#
1685R# 
$#/10 
##
E
:
28/340
:$6#
:/0#8H/2;70#
9H/24704H/5770$"
#>4H)4H4H)25H/577)577
#577)?770
-15-

"6)?/7R0 )#
)5/80 27/?0#?#5#27*
•?6=)
•56, 6
•27
(D@*:1'C
#).
K #''"

."6)?/7R0 )#
 #)5/80 27/?
0!#)5/80
 27/?0
3 5 EXISTING MASONRY CHIMNEYS
!)#
= 

###"
##
#6#
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$# 
#
#' 
/= 
 #"E
 0!#
'!#

 C6
-16-
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3 6 VENTING TO AN EXISTING MASONRY FIREPLACE CHIMNEY
!#'
!
"# 
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24H/?87024H/3;70F:
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:=/0#=&
$/(0  
=/D0
'&

-18-

3 8 DRAFT TEST – BAROMETRIC DAMPER SETUP
. 
)#!: 
 : 
# &
##
6$ 
K
J '
:+

•F:#
 
%:#
# Q

•==
  '
678674/ 
0
•+
 J 
6

•()#6 
#&
 =

•&HH 
 
•
 ')67?673
   
'):

•F6 
-19-
=1!D(FD(D=@+=F[1@(C!,D1=+!(I=I=!(C!,
,@!(!!=@D$@=1+!(I,!(@JF+=$
C=+(!(IL
FD(DD@+=@!$,@F+=$!(,@$1@@Z@@F674
!(,@D$C=@+D1(

Additional Setup
4 0 Mobile Home Setup – USA Only
4 1 OUTSIDE AIR AND SECURING STOVE
•=#
###- 
 

•
!>6
#
•
:#%
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