leisurecraft Canadian Timber Luna User manual

Canadian Timber Luna Sauna
Assembly Instructions
Requirements:
2 People (recommended)
7/16” (11mm) Socket
Rubber Mallet
Carpenter’s Hammer
Carpenter’s Level
Carpenter’s Square
Cordless Drill (we supply the bit)
•Phillips & Robertson Screwdrivers
2” (51mm) hole saw
Tape Measure
Step Ladder
View the assembly process
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Parts List
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Part # Description
Quantity
601010 2 x 4 x 83" Standard Staves 100
601011 2 x 4 x 83" Bottom Stave (4") 1
601012 2 x 4 x 83" Top Stave (3 1/4") 1
603006 2"x6"x 81" Back Wall T&G Staves 12
603007 2"x6"x 81" Wall T&G Staves With Radius for Top 2
603008
2"x6"x 81" T&G Staves for Bottom of Walls w/ Radius on ends.
2
603009
2"x6"x 81" T&G Staves w/ Radius on ends (2nd Stave from T/B)
3
603010 2 x 6 x 45 ½” Window Side Front Wall 4
603011 2 x 6 x 45 ½” Window Side Front Wall w/ Radius on 1 End 1
603012 2 x 6 x 10" Short Front Wall 28
603013 2 x 6 x 10" Short Front Wall with Radius on 1 End 1
603014 26 ½” x42-1/4” Window in Frame 1
602201 Corner Trim for Luna Sauna 8
602202 Trim Pieces (59") 8
602203 83 1/8" Bevel Siding 36
206000 Bevel Spacer Block (For Assembly) 2
602204 Floor Joists 60" Long 5
604201 23 ½” Wide x 79 1/4" Long Pre-Assembled Bench 2
604202 2 Tier Bench Supports 4
205007 87" EPDM Rubber 1
602205 82" Threaded Rods (208cm) 5
603020 Outside Sauna Door Handle (Small) –White Cedar 1
603021 Inside Sauna Door Handle (Large) –White Cedar 1
603022 Single Towel Hook - White Cedar 1
VENT1 Sauna Vent (Includes 2 Grills and Inside Slider 1
LUHARDWARE Luna Sauna Hardware Package 1
CT22LUMANUAL
CT Luna Owners Manual 1
603004 2 Meter Sauna Door with Frame & Hinges 1
Optional Heater
Electric Heater
Canadian Timber Luna Sauna
Assembly Instructions
2

Index
Parts List
Base Preparation
Sauna Assembly
Bench Installation
Electric Heater Installation (Option)
Care &Maintenance
Warranty
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Canadian Timber Luna Sauna
Assembly Instructions
3

Sauna Base Preparation
Make sure the base for your sauna is level with a slight slope to the back for drainage.
A solid base for your sauna is recommended and can be made from any of the following.
Concrete Pad Wood Deck
Crushed Stone Patio Stone/Paver Blocks
It is recommended to build a base larger than required to provide a sitting area for cooling
off during your sauna session.
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Canadian Timber Luna Sauna
Assembly Instructions
4

Sauna Assembly
Lay out the 4 floor joists.
Locate bottom stave (convex on either side).
Place it on the center of the floor joists.
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Ensure it is perfectly centered on the first floor joist.
Secure the bottom stave with a 3” (76mm) screw.
Ensure that the stave is square and add 1 more 3”
(76mm) screw into the stave.
*Always ensure that you have the correct screw length so
that there will be enough thread to hold, and especially, so
that the screw does not go all the way through the material
and come out the other side.
Canadian Timber Luna Sauna
Assembly Instructions
5

Sauna Assembly
Repeat this process on the other end of the stave.
Measure 30” (76cm) from each end of the bottom
stave and secure the middle joists using 2 - 3” (76mm)
screws ensuring they are square,
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Place staves on either side of the middle stave
ensuring the grooves are aligned with each other and
secure with 3” (76mm) screws,
Continue adding staves in the same manner until you
reach 8 staves on each side of the center stave and
then move on to the next step.
Canadian Timber Luna Sauna
Assembly Instructions
6

Sauna Assembly
To begin the assembly of the back wall, locate the following parts.
603007 (1) –2 holes, groove on bottom ,curved edge, sloped top.
603008 (1) –2 holes, flat bottom, curved edge, tongue on top.
603009 (2) –2 holes , curved, one will have tongue on top and other will be on bottom.
603006 (12) –2 holes, groove on bottom, tongue on top.
602205 (2) –Threaded rods with nuts and washers.
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Canadian Timber Luna Sauna
Assembly Instructions
603007
603008
603009
603009
603006
7

Insert the threaded rods through the holes in the rear
wall staves.
Repeat for the other side.
To start assembly of the back wall, lay out the rear
wall bottom stave.
(2 holes, flat bottom, curves on ends and the tongue on top)
Lay the next rear wall stave above the first stave.
(2 holes, groove on bottom, curves on ends and the tongue
on top)
You can gently tap to ensure the tongue and groove
of each are tight together.
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Continue this process with the 12 middle staves
tapping each stave into the next one to lock in the
tongue and grooves.
(2 holes, groove on bottom, tongue on top)
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
8

Place a washer and a nut on the bottom of the
threaded rod and tap them up into the stave.
Repeat for the other side.
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Insert the 2nd last rear wall stave.
(2 holes, groove on bottom, curves on ends and tongue on
top)
Then place the last top rear wall stave tapping
together to lock in the tongue and grooves.
(2 holes, flat groove on bottom, curves on ends and sloped
top)
Place a washer and a nut on the top of the threaded
rod and tighten.
Repeat for all 4 ends of the threaded rods.
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
Snap or cut off the excess threaded rod sticking out of
the top ends.
9

Sauna Assembly
To begin the assembly of the front wall, locate the following parts.
603008 (1) –3 holes, flat bottom, curved edge, tongue on top with door notched out.
603010 (4) –2 holes , groove on bottom, tongue on top.
603011 (1) –2 holes, groove on bottom, 1 curved edge,1 flat edge, tongue on top.
603012 (28) –1 hole, groove on bottom, tongue on top
603013 (1) –small piece, 1 hole, 1 curved edge.
602205 (3) –Threaded rods with nuts and washers.
603007 (1) –3 holes, notch for door, groove on bottom ,tongue on top, curved edges.
603009 (1) –3 holes, notch for door, groove on bottom ,tongue on top, curved edges.
603004 (1) –Sauna Door
603014 (1) – 26 ½” x42-1/4” Window in Frame
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Canadian Timber Luna Sauna
Assembly Instructions
603008
603010
603011 603013
603012
603012
603012
603007
603009
603014
603004
603010
10

Start the assembly of the front wall by laying out the
front wall bottom stave.
(3 holes, flat bottom, curves on ends and tongue on top with
door hole notched out)
Now place the next front wall stave.
(2 holes, groove on bottom, 1 curved outside edge, 1 flat
edge on door side, and tongue on top)
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Insert 2 flat window side staves.
(2 holes, groove on bottom, flat ends and tongue on top)
Place the 3rd window side stave that has the window
notched out on top of these.
(2 holes, groove on bottom, curves flat ends and tongue on
top with window hole notched out.
Place the short piece with the curve on edge to start
the other side of the door opening.
(1 hole, groove on bottom, 1 curved outside edge, 1 flat edge
on door side, and tongue on top)
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
11

Place 2 small pieces on top of the last piece.
(1 hole, groove on bottom, 2 flat edges, and tongue on top)
Insert the 3 threaded rods into the holes the
same way as the back wall earlier.
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Place a washer and a nut on the bottom of the
threaded rod and tap them up into the stave.
Repeat for the other 2 threaded rods.
Slide the window into the window groove.
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
12

Place the door into the door grove ensuring the logo
on the door is at the bottom and on the inside of the
sauna and the hinges are facing the outside.
Insert the small staves on all 3 threaded rods
until you get to the top of the door and
window.
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Using a rubber mallet, gently tap the staves to lock
the tongue and groove into each other so they are
tight.
Insert 2 flat window side staves over the window.
(2 holes, groove on bottom, flat ends and tongue on top)
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
13

Place the full length stave with the door notch cut in
above the last staves.
(3 holes, groove on bottom, curves on ends and tongue on
top with door hole notched out)
Place the last stave on the top and tap to lock all the
tongue and grooves together tightly.
(3 holes, groove on bottom, curves on ends & tongue on top.)
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Tighten the nuts on the top of the threaded rods and
snap or saw off any excess in the same manner as the
back wall.
Tap the staves on the side of the walls to ensure they
are all even then go back and give the nuts on the
front and back walls a final tightening.
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
14

Place the front wall into the grooves on the base of
the sauna and ensure it is centered.
Place the assembled back wall in the grooves of the
base and ensure it is centered.
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Place the top center stave (concave on either side)
over the front and back wall for temporary support.
Start placing the side wall staves on either side and
secure with 3” (76mm) screws.
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
15

Continue adding the side wall staves up both sides of
sauna.
Use a rubber mallet to tap staves tight into each other
if required.
When you reach the top corners, remove the top
stave that was for support and put it aside.
Only place the top staves in at this point, do not screw
them down.
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When you reach the middle of the top, place the
center stave (concave on either side) so it creates a “V”
shape with the last stave.
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
Tap the “V” shape down until it is flat.
Once the roof is flat, secure all the roof staves with 3”
(76mm) screws in both ends of the staves.
16

Unfold the rubber membrane and place over the top
of the sauna.
Ensure that it is centered front to back and side to
side.
Wrap the rubber around the front of the sauna and
staple it to the end of the staves.
Repeat on the rear of the sauna.
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Once the rubber is stapled to both ends, use a utility
knife to cut off any excess rubber.
Mark the center of one of the trim pieces.
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
17

Align this mark with the center of the bottom of the
sauna and secure it with 1 ½” (38mm) screws in the
middle and on either end of the trim piece.
Line the corner trim piece up with the long trim piece
and secure with 2 – 1 ½” (38mm) screws.
Repeat on opposite end.
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Add another long trim piece above the corner trim
pieces followed by the top corner trim pieces on
either side.
Install the last long trim piece in the same manner.
Repeat for the back of sauna.
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
18

Start your first siding piece at the top of the bottom
corner piece. Ensure it is level and secure using
staples.
Use the included spacer blocks to properly align the
next siding piece and secure with staples.
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Continue adding the siding pieces to the top of the
sauna until 18 strips are placed.
Repeat for the opposite side of the sauna,
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
19

Install the outer door handle (small) at the desired
height using 2 –1 ½” (38mm) screws in the pre-drilled
holes.
Install the inner door handle (large) horizontally at the
desired height. Ensure the handle is level and secure
using 2 –1 ½” (38mm) screws in the pre-drilled holes.
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Place the towel hook at desired location and secure
with 4- 1 ½” (38mm) screws.
Install the optional sand timer using 2 – 1 ½” (38mm)
screws.
Sauna Assembly
Canadian Timber Luna Sauna
Assembly Instructions
20