leisurecraft pure cube Orion Outdoor Pure Cube User manual
Click here or scan the QR code to view the assembly video.
Orion
Outdoor Pure Cube
Assembly Instructions
Manufactured by:
11/2023
2 People (recommended)
Rubber Mallet
Carpenters Level
Carpenters Square
Tape Measure
Cordless Drill
Phillips & Robertson Drill Bits
2” hole Saw
Requirements:
Staple Gun
¼” Nut Driver
Step Ladder
Utility Knife
Drill Bit set
4mm Hex Bit
Saw
13mm Socket
Index
Base Preparation
Sauna Assembly
Front Glass Window installation
Roof Assembly
Metal Siding Installation
Bench Assembly
Inside Trim Installation\
Outside Trim Installation
Floor Model Electric Heater Installation
Care &Maintenance
Warranty
Manufactured by:
Orion
Outdoor Pure Cube
Assembly Instructions
Please note that metal siding may have sharp edges!
It is recommended to wear personal protective equipment including
gloves and safety glasses while handling the metal siding!
2
Sauna Base Preparation
Make sure the base for your sauna is level with a slight slope to the back for drainage.
A solid base for your sauna is recommended and can be made from any of the following.
Concrete Pad Wood Deck
Crushed Stone Patio Stone/Paver Blocks
It is recommended to build a base larger than required to provide a sitting area for cooling
off during your sauna session.
Manufactured by:
Orion
Outdoor Pure Cube Assembly Instructions
3
Sauna Assembly
Start the assembly of your Sauna by laying out the
front and back floor joists.
The front and back joists are the shorter ones with
the notch facing upwards.
Manufactured by:
Place the 2 side joists on either side.
Ensure the insulation supports are at the bottom and
facing inwards.
Measure 18 ¾” (48cm) from the side joist , which is the
width of the insulation and secure one of the middle
joists at both ends with 2” (51mm) screws.
The middle joist will have insulation supports on both
sides.
Ensure the insulation supports are at the bottom.
Orion
Outdoor Pure Cube Assembly Instructions
Ensure the side joists are flush to the front and back
joists and secure them together with 2 -2 ½” (64mm)
screws.
Repeat for all 4 corners.
4
Sauna Assembly
Repeat on the opposite side with another middle joist
ensuring the insulation supports are at the bottom.
Manufactured by:
Place the foam insulation in between the floor joists.
You may need to trim the ends to make them fit.
Repeat with 2 more joists in the middle.
These joists will have an insulation support on 1 side
only, ensure they are at the bottom and facing
towards the outside of the sauna opposite each other.
Ensure the base is square.
Orion
Outdoor Pure Cube Assembly Instructions
5
Temporarily place a floorboard in the middle of the
base and secure at each end with a 1 ½” (38mm)
screw.
This will prevent the joists from shifting as you finish
the floor.
(This will be removed later)
Manufactured by:
Continue to add the floorboards tapping tightly into
each other.
When you reach the middle floorboard,
Remove it and then continue placing the floorboards
until you reach the rear of the sauna.
Begin placing the floorboards starting at the front of
the sauna with the flat side of the floorboard tight
into the notch of the front joist.
Secure each end with a 1 ½” (38mm) screw at each
end and finishing nails or 1 ¼” (32mm) staples
through the tongue into the middle joists.
Orion
Outdoor Pure Cube Assembly Instructions
Once you get to 50” (127cm) from the rear of the
sauna, you can place a screw in the face of the
floorboards where each of the joists are as they will
be hidden by the benches and will not be seen.
Sauna Assembly
6
Finish the floor by adding the small finisher piece to
the last full-size floorboard and tap both together,
then secure with 1 ½” (38mm) screws.
Manufactured by:
Orion
Outdoor Pure Cube Assembly Instructions
Place one of the 30” (76cm) wall panels onto the back
side corner of the base with the siding facing inwards
and ensure it is flush with the outer edge.
Secure to the base with 3 –3 ½” (89mm) screws.
Place another wide panel next to this panel ensuring
it is flush on the inside.
Secure it to the previous panel with 4 –2 ½” (64mm)
screws and into the floor with 2 –3 ½” (89mm) screws.
Place a narrow 25 ¾” (65cm) panel onto the back of
the sauna.
Ensure it is flush with the back of the base and the
side panel.
Secure it to the side panel with 4 –2 ½” (64mm)
screws and into the floor with 2 –3 ½” (89mm) screws.
Sauna Assembly
7
Manufactured by:
Orion
Outdoor Pure Cube Assembly Instructions
Secure another 2 narrow wall panels onto the back in
the same manner ensuring they are flush on the
inside with the previous panel.
Place another wide panel next to the previous panel.
Secure it to the previous panel with 4 –2 ½” (64mm)
screws and into the floor with 2 –3 ½” (89mm) screws.
Place a glass panel next to the wide panel ensuring
the pre-drilled holes are on the outside.
Place one of the 30” (76cm) wall panels onto the
other side of the sauna with the siding facing inwards
and ensure it is flush with the back and side edges.
Secure it to the previous panel with 4 –2 ½” (64mm)
screws and into the floor with 2 –3 ½” (89mm) screws.
Sauna Assembly
8
Manufactured by:
Orion
Outdoor Pure Cube Assembly Instructions
Place the door panel on a corner post ensuring it is
flush.
Note that once mounted, the post will be at the front
of the sauna and the door hinges on the outside so
make sure the door opens in your preferred direction
before drilling the mounting holes in the next step.
Using a ¾” (19mm) drill bit to drill 4 evenly spaced
mounting holes halfway through the door panel on
the post side.
Again, Use a 5/32” drill bit to predrill holes into the
corner post through the holes you just drilled and
then secure the glass door panel to the post using 4
connector lag screws.
Use a 5/32” drill bit to predrill holes into the wall
panels and then secure the glass panel to the wall in
the predrilled holes using the 4 connector lag screws.
Sauna Assembly
9
Manufactured by:
Orion
Outdoor Pure Cube Assembly Instructions
Place the door panel next to the glass panel ensuring
the hinges are to the outside.
Use the pre-drilled holes on the glass panel to pre-
drill 5/32” holes into the door panel.
Secure the glass panel to the door panel using 4
connector lag screws.
Place a glass panel on the opposite side of the sauna
securing it to the wall panel in the same manner as
the other glass panel ensuring you pre-drill holes
from the panel into the wall panel.
Secure the last glass panel to the remaining corner
post ensuring it is flush.
Use a 5/32” drill bit to predrill holes into the post and
then secure the glass panel to the post in the
predrilled holes using the 4 connector lag screws.
Place the glass panel next to the previous glass panel
and secure with the provided connector lag bolts and
nuts through the pre-drilled holes.
Sauna Assembly
10
WARNING: The Front Glass Panel is Heavy.
Use the Provided Panel Handling lifting devices and
ensure you have at least to people to carry the panel!
Manufactured by:
Install the panel rigger bracket onto the bottom sides
of the window panel with the provided screws.
The lip of the panel rigger should be tight to the
bottom side of the panel.
Slide the dowel through the hole in the rigger so it is
even on both sides.
Orion
Outdoor Pure Cube Assembly Instructions
Locate the wall panel handling rigger set.
This will include 2 aluminum lifting riggers and 2
pieces of 2” (51mm) dowel.
Front Window Installation
11
Manufactured by:
Insert the front window panel and ensure it is flush to
the front of the floor and the side wall panels.
It is recommended to have a helper on the inside of
the sauna to prevent the glass window from falling
inward.
Use a rubber mallet to finesse widow until it is flush
by tapping on the wood of the panel. (if needed)
Orion
Outdoor Pure Cube Assembly Instructions
12
When you get the glass panel close to the front wall
you can remove the riggers.
Front Window Installation
Carefully carry the glass panel to the front of the
sauna.
Manufactured by:
Tap the side walls until they are flush with the base of
the sauna and then secure each of the glass panels to
the base using 2 - 2 ½” (64mm) screws to the outside
floor joists.
Orion
Outdoor Pure Cube Assembly Instructions
Secure the glass panel to the side wall panel with the
provided lag screws ensuring the glass panel is flush.
Use a 5/32” drill bit to predrill holes into the wall
panels.
Repeat on the opposite side.
13
Manufactured by:
Orion
Outdoor Pure Cube Assembly Instructions
Secure the front glass panel with 3 - 2 ½” (64mm)
screws to the front floor joist.
14
Manufactured by:
Repeat for the side wall panels ensuring the roof
panel is flush to the side walls.
Repeat the above steps for the 2nd roof panel.
Ensure the insulation blocks are already installed in
the roof panels
Orion
Outdoor Pure Cube Assembly Instructions
Use a 5/32” drill bit to predrill 2 holes from the glass
panel into the roof panel.
Secure with 3 ½” (89mm) screws.
Roof Assembly
Slide the first roof panel onto the top of the sauna
ensuring it is flush to the front and side panels.
15
Manufactured by:
Repeat for the second sheet of plywood.
Repeat for the last smaller sheet of plywood.
Orion
Outdoor Pure Cube Assembly Instructions
16
Ensure the plywood is flush to the front and sides of
the sauna and secure with 1 ¼” (32mm) screws or
staples.
Roof Assembly
Place the first sheet of plywood onto the roof of the
sauna.
Manufactured by:
Repeat with the front nosing piece ensuring it is flush
to the edge of the side nosing.
Secure the front nosing with 5 –2 ½” (64mm) screws.
Orion
Outdoor Pure Cube Assembly Instructions
Place one of the top side nosing pieces and ensure it
is ½” (13mm) above the bottom of the upper glass
panel studs and 1” (25mm) above the bottom of the
upper wood panel studs.
Secure with 5 –2 ½” (64mm) screws.
Repeat on the opposite side with the other side
nosing piece..
Ensure the roof panels are square to the front corner
of the sauna and secure the panels to the roof panels
with 5 -2 ½” (64mm) screws on the front glass panel.
Repeat for the panels on each side of the sauna with
2 -2 ½” (64mm) screws per glass panel and 2 -3 ½”
(89mm) screws per wood panel.
Roof Assembly
17
Manufactured by:
Orion
Outdoor Pure Cube Assembly Instructions
Staple the membrane to the front and side nosings
pulling it tight as you staple.
At the back of the sauna pull the membrane tight and
secure with staples to the underside of the wall
panels.
Cut off the excess membrane even with the front and
side nosing pieces adding more staples as needed to
get a tight fit.
Spread the rubber membrane out evenly over the
roof of the sauna allowing it to drape over the sides.
Roof Assembly
18
Manufactured by:
Orion
Outdoor Pure Cube Assembly Instructions
Place the front metal trim piece over the front nosing.
Secure with 11 black screws.
Place the insulation blocks into the wall panels.
To start the installation of the metal trim, place a side
metal trim piece over the side nosing and secure with
6 black screws on the top and 3 centered on the
bottom of the metal trim.
Repeat on opposite side.
Place the first wood back trim piece on one side of the
sauna back wall tight to the metal trim.
Ensure there is a 1” (25mm) overhang to the outside
and secure with 6 –2 ½” (64mm) screws.
Repeat on opposite side.
Metal Siding & Trim Installation
19
Place the first piece of metal siding by sliding it into
the “J” side piece and then securing with 3 - 1” (25mm)
screws in the cut-out slots ensuring each panel locks
into the previous panel.
Manufactured by:
Orion
Outdoor Pure Cube Assembly Instructions
Place a metal trim piece over the back siding piece
and secure with 3 of the provided black screws.
Repeat on opposite side.
Install the bottom trim piece ensuring it is snug
between the 2 side “J” trim pieces securing with 4 of
the provided screws.
You can use a piece of the metal siding to help get the
correct location of the bottom trim.
Place the side “J” piece next to the side trim and
secure with 3 of the provided screws.
Repeat on opposite side of back wall.
Metal Siding & Trim Installation
20
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