Lemo REDEL 1P User manual

©2003 LEMO USA, Inc. 1/03
If you have any
questions or
require customer
assistance, please
contact us directly
at [phone].
LEMO USA, Inc.
635 Park Court, Rohnert Park, CA 94928
P.O. Box 2408, Rohnert Park, CA 94927-2408
[phone] • [phone] • fax: [phone]
www.lemousa.com • e-mail: [email protected]
Note: 1) Specified strip lengths are recommended values and may need to be adjusted to accommodate cable construction and
other variables unique to each application.
2) Some inserts with stepped, multi-row contacts may require shorter middle conductor lengths.
3) For potted assemblies, in addition to selecting a potting material that meets the requirements of the application
environment, the potting material must also be chemically compatible with the connector materials. Dependent upon the
specific part number, this could include PEI, PSU, ABS and/or PEEK. LEMO recommends LOCTITE®M-31CL as a potting
material that is compatible with all LEMO Redel series materials.
4) Collet nut torque should not exceed recommended value. Optimal torque value depends upon cable construction.
5) All LEMO connectors with solder-style contacts are fully compatible with lead-free solder and the required higher
temperatures.
Please contact LEMO USA with any questions.
Notes
02/06

©2003 LEMO USA, Inc. 1/03
If you have any
questions or
require customer
assistance, please
contact us directly
at [phone].
LEMO USA, Inc.
635 Park Court, Rohnert Park, CA 94928
P.O. Box 2408, Rohnert Park, CA 94927-2408
[phone] • [phone] • fax: [phone]
www.lemousa.com • e-mail: [email protected]
©2003 LEMO USA, Inc. 1/03
If you have any
questions or
require customer
assistance, please
contact us directly
at [phone].
LEMO USA, Inc.
635 Park Court, Rohnert Park, CA 94928
P.O. Box 2408, Rohnert Park, CA 94927-2408
[phone] • [phone] • fax: [phone]
www.lemousa.com • e-mail: [email protected]
65 7
123
7
5 6
1. Strip the cable1) according to the lengths given in
the table.2) Tin the conductors.
2. Slide the collet nut ①and then the collet ➁onto
the cable.
3. Solder conductors into contacts, making sure that
neither solder nor flux gets onto the insulator or
cable insulation.3)
4. Slide the collet ➁forward and locate tab ➂in the
slot ➄on the insulator ➅. Slide collet nut ➀over
collet ➁and then push the whole assembly into
the shell ➆while turning it to ensure that the tab
➂ locates in the inside slot of the shell. Tighten
the collet nut ➀to the maximum torque of
0.25 N-m.
—Receptacle mounting nut torque maximum =
1.5 N-m.4)
For PSU only:
If you wish to use a liquid thread-locker in your application, we
recommend only ND Vibra-Tite® VTCS-6 clear or ThreeBond 1401.
The use of other materials may result in damage to the connector.
The only recommended chemical cleaner is Isopropyl Alcohol.
ND Vibra-Tite is a registered trademark of ND Industries, Inc.
Recommended Soldering Materials:5)
Rosin core solder such as Kester SN63PB37 flux "44" and a
non-corrosive solder flux such as GC Electronics,
Part # 10-4216. For RoHS compliant assemblies, LEMO recom-
mends flux core solder such as Kester #58/275 Lead-Free wire
solder with no-clean flux and when required, a non-corrosive
flux such as Kester 959T no-clean liquid flux. Use of any other
flux may cause serious damage to the connectors.
L
T
TYPE
M02
M04, M05
M06–M14
L
14.0
13.0
12.5
T
4.0
3.0
2.5
Dimensions
Solder
Solder
REDEL 1P — Solder Contacts
1P
02/06

©2003 LEMO USA, Inc. 1/03
If you have any
questions or
require customer
assistance, please
contact us directly
at [phone].
LEMO USA, Inc.
635 Park Court, Rohnert Park, CA 94928
P.O. Box 2408, Rohnert Park, CA 94927-2408
[phone] • [phone] • fax: [phone]
www.lemousa.com • e-mail: [email protected]
©2003 LEMO USA, Inc. 1/03
If you have any
questions or
require customer
assistance, please
contact us directly
at [phone].
LEMO USA, Inc.
635 Park Court, Rohnert Park, CA 94928
P.O. Box 2408, Rohnert Park, CA 94927-2408
[phone] • [phone] • fax: [phone]
www.lemousa.com • e-mail: [email protected]
123
7
4 5 6
5 6
47
1. Strip the cable1) according to the lengths given in
the table.2)
2. Slide the collet nut ①and then the collet ➁onto
the cable.
3. Fix the appropriate positioner (male or female) in
the crimping tool. Set selector to the number cor-
responding to the conductor AWG as indicated on
the positioner label. Fit conductor into contact ➃
and make sure it is visible through the inspection
hole in the crimp barrel. Slide contact-conductor
combination into the open crimping tool: make
sure that the contact is fully pushed into the posi-
tioner. Close the tool. Remove from crimping tool
and check that conductor is secure in contact and
shows in inspection hole.
4. Now arrange contact-conductor combinations
according to the insert marking and locate them into
the insert ➅. Check that all contacts are correctly
located and remain in position when given a gentle
pull.3)
5. Slide the collet ➁forward and locate tab ➂in the
slot ➄on the insulator ➅. Slide collet nut ➀over
collet ➁and then push the whole assembly into the
shell ➆while turning it to ensure that the tab ➂
locates in the inside slot of the shell. Tighten the
collet nut ➀to the maximum torque of 0.25 N-m.
4)
—Receptacle mounting nut torque = 1.5 N-m.
For PSU only:
If you wish to use a liquid thread-locker in your application, we
recommend only ND Vibra-Tite® VTCS-6 clear or ThreeBond
1401. The use of other materials may result in damage to the con-
nector. The only recommended chemical cleaner is Isopropyl
Alcohol.
ND Vibra-Tite is a registered trademark of ND Industries, Inc.
L
T
TYPE
M02—M08
L
5
T
3.9
Dimensions
Crimp
Crimp
REDEL 1P — Crimp Contacts
1P
02/06

©2003 LEMO USA, Inc. 1/03
If you have any
questions or
require customer
assistance, please
contact us directly
at [phone].
LEMO USA, Inc.
635 Park Court, Rohnert Park, CA 94928
P.O. Box 2408, Rohnert Park, CA 94927-2408
[phone] • [phone] • fax: [phone]
www.lemousa.com • e-mail: [email protected]
©2003 LEMO USA, Inc. 1/03
If you have any
questions or
require customer
assistance, please
contact us directly
at [phone].
LEMO USA, Inc.
635 Park Court, Rohnert Park, CA 94928
P.O. Box 2408, Rohnert Park, CA 94927-2408
[phone] • [phone] • fax: [phone]
www.lemousa.com • e-mail: [email protected]
Polysulfone Chemical Recommendations
LEMO’s, 1P, 2P and 3P series REDEL connectors are manufactured with Polysulfone.
Use of any chemicals not compatible with Polysulfone may cause serious damage to
connectors.
VTCS-6 Clear Vibra-Tite® or ThreeBond 1401 liquid thread-locker
Application
●Place liquid thread-locker on the inside of the threads of the collet nut.
●Cover 2 or 3 threads on the area where they will be engaged when assembled.
●Wait a minimum of 30 minutes. Drying time will vary depending on
the size of the part.
●Liquid thread-locker must be dry before assembly.
●Liquid thread-locker can be repeatedly moved or adjusted and will relock after such
adjustments within 24 hours.
Safety Instructions
●Store in a cool place.
●Use adequate ventilation.
●Avoid prolonged or repeated breathing of fumes.
●Avoid contact with skin and eyes.
●Do not take internally. Call a physician if swallowed. DO NOT INDUCE VOMITING.
●In case of eye contact, flush thoroughly with water for at least 15 minutes
and obtain medical attention.
Solder Recommendations
Rosin core solder such as Kester SN63PB37 flux "44" and a non-corrosive solder flux such as
GC Electronics, Part # 10-4216. For RoHS compliant assemblies, LEMO recommends flux
core solder such as Kester #58/275 Lead-Free wire solder with no-clean flux and when
required, a non-corrosive flux such as Kester 959T no-clean liquid flux. Use of any other
flux may cause serious damage to the connectors.
Cleaning
The only recommended chemical cleaner is Isopropyl Alcohol.
The use of any other flux or cleaning agents may cause serious damage to
the connectors.
02/06